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1 Installation and Operating Manual Installations- und Bedienungsanleitung arium comfort I, comfort II Water Purification System Wasseraufbereitungssystem

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3 Contents of this Manual Inhalt dieser Anleitung Legal Notices Impressum Page Seite 3 English Page 5 Deutsch Seite 134 If you require further information on the water purification system arium comfort other than mentioned in this User Manual, please contact us. Reproduction, translation and duplication in any form, also in part, requires written permission of Sartorius. Address of the technical support dept.: Sartorius Lab Instruments GmbH & Co. KG Technical support Weender Landstrasse D Goettingen, Germany Edition: April 2014 Order number: Wenn Sie verbindliche Informationen zu bestimmten Eigenschaften des Wasseraufbereitungssystems arium comfort benötigen, welche über die hier beschriebenen hinaus gehen, bitten wir um Ihre Anfrage. Nachdruck, Übersetzung und Vervielfältigung in jeglicher Form, auch auszugsweise, bedürfen der schriftlichen Genehmigung von Sartorius. Adresse des Technischen Supports: Sartorius Lab Instruments GmbH & Co. KG Technischer Support Weender Landstrasse D Göttingen Version: April 2014 Bestellnummer:

4 Contents Notes on Using these Instructions Declaration of Conformity Safety Instructions Product Description arium comfort Flow Diagram arium comfort Electrical Connections arium comfort Tubing Connectors arium comfort Control Panel General Operation in the Operating Mode Unpacking and Installation arium comfort Unpacking the Equipment Bench Mounting Wall Mounting Below-bench Mounting arium bagtank Setting Up the arium bagtank Wall Mounting Bracket for arium bagtank Setting Up arium bagtank 50 and Installation of arium bagtank Getting Started System Startup Navigation in the Menus Setting the Language Setting the Date and Time Setting the Measurement Unit ijust CO Water Hardness Selecting a bagtank Purification Component Installation System Rinsing Tank Rinsing Start Tank Filling Finalize Startup Operation Product Water Dispensing Manual Dispensing Volume-controlled Dispensing Time-controlled Dispensing Product Water Dispensing via the Outlet Tubing Menu Save Data Settings Printing Saving Data (SD Card) Settings Displayed Values Limit Values ijust ECO Mode Flow Rate Sensor Accessories Tank Volume Date Time Language Acoustic Signals Display Pin Resetting to Default System Status Device Measured Values Timer Service Warnings Errors Care Start System Cleaning Start Bag Replacement Replace Prefilter Replace RO Modules Replace Softener Tank Rinsing Backflushing Replace UV Lamp UV Lamp Timer Replace Cartridge Sterile Final Filter Replace Sterile Final Filter Reset Timer Rinse TOC Depressurization Appendix Technical Specifications arium comfort I arium comfort II arium bagtank Warning and Error Messages Warning Messages Error Messages Replacing Electrical Fuses Accessories and Replacement Parts arium comfort I arium comfort II Shipping Instructions Instructions for Disposal EC Declaration of Conformity Certificate of Compliance Contents

5 General Notes on Using these Instructions This manual is part of the product. Keep them in a safe and easily accessible location. You can request a replacement copy if you lose the manual. This manual on arium comfort describes the product at the time of printing stated in the revision number. All data has been compiled with care, although no guarantee can be given for the data provided. Sartorius reserves the right to make technical changes to the design and equipment of its products or to make changes to the associated documentation without any prior notice or specific mention. Because Sartorius' systems are constantly undergoing further development, some components and their operation may not be described in this manual. This manual may also contain information that does not apply to your system. Please notify us if any information is missing that is important to you, if you find any errors in the content or require more extensive information on specific components. Sartorius Lab Instruments GmbH & Co. KG Weender Landstrasse Goettingen Phone Symbols and Signs The following symbols are used in this manual: These symbols denote hazards which are highly likely to cause death or serious injury unless avoided. These symbols denote hazards which may lead to moderate or minor injury unless avoided. These notes identify hazards associated with the risk of material damage. This symbol identifies useful information and tips. General 5

6 Intended Usage The arium comfort system was designed for the sole purpose of producing pure and ultrapure water for laboratory use. In order to ensure proper device operation, you should only use the filter media and or accessories listed in this manual. Using the device for purposes other than those listed here is considered improper use. y The arium comfort system may only be operated by trained personnel. y Only operate your arium comfort system with original accessories or replacement parts. If you modify this water purification system independently, the performance and operating safety of the system are no longer guaranteed. This can also endanger the safety of the operator. y If you encounter any problems with your system, please contact your local Sartorius Service Center. y Please take all pertinent precautions to prevent accidents and observe the generally valid technical and occupational safety rules and regulations. y Only use materials recommended by Sartorius (e.g. connections, seals, tools, spare parts, cleaning agents, pre-filter cartridges, softeners and RO modules). Safety Instructions Please read the following safety information thoroughly and follow the instructions exactly. This information is designed to ensure your safety and will prevent damage to your arium comfort system. Danger of electric shock! y To plug in your arium comfort system, use a properly grounded electrical outlet with a voltage of V, Hz. y Do not place your arium comfort system on top of electrical equipment. Routine maintenance of the arium comfort system may involve water spillage. y Remove the plug from the electrical outlet prior to replacing defective fuses. Caution! Danger of injury from fire and explosion! y Do not use your arium comfort system in the vicinity of highly flammable or combustible materials as it contains components that may ignite such materials. y The arium comfort system is to be operated with water only. Sanitizing and cleaning agents should only be used according to the instructions given in this manual. 6 General

7 Caution! Danger of injury to eyes and skin! y Avoid splashing cleaning agents on clothing, eyes or skin (wear protective clothing). y Make sure that all tubing connections are sealed tightly to avoid the liquid cleaning agent leaking. y Carefully follow the manufacturer s safety instructions included on the liquid cleaning agent containers and filter cartridges. y To prevent the hazard of UV irradiation, never operate your arium comfort with the doors of the unit open. Attention! Danger of irreversible damage to arium comfort system components! y Be sure to replace defective fuses with those of the same type and rating. y Make sure that the outlet tubing for the rinse water is directed to an open drain. y Protect against frost. y When installing a new UV lamp in your arium comfort, do not touch the lamp with your bare hands. Fingerprints can cause damage to the lamp. y Never connect peripheral devices to the device interfaces unless they have been recommended by Sartorius. This will prevent damage to your arium comfort system. y Never unplug any cables from your arium comfort when it is running as this can cause malfunctions. General 7

8 1. Product Description The arium comfort systems merge production of pure and ultrapure water into one. Connected directly to the potable water, the arium comfort I system produces both ASTM Type 1 ultrapure water and Type 3 reverse osmosis water. The comfort II produces Type 2 pure water with built-in EDI technology (electrodeionization) as well as ASTM Type 1 ultrapure water. A safety solenoid valve is connected upstream to the actual water purification components. It only opens when the system is in operation. After passing through the integrated pressure regulator, the inlet water is pre-cleaned using the pre-filter cartridge. A pump provides the proper operating pressure and filters the water through both reverse osmosis module(s) (the number of RO modules will depend on the device model). In the comfort II device version, the water is also run through a softener cartridge as well as through an EDI module (electronic deionization module). An arium bagtank is used as reservoir for the pure water produced by the arium comfort system. The concentrate is fed to the drain using the rinsing tubing. In the subsequent cleaning step, the pretreated water from the arium bagtank is further purified by an optional UV lamp, an ultrapure water cartridge and an 0.2 μm final filter. The system has a temperature-compensating conductivity measurement in the feed water and in the respective product water for quality control. If the bagtank is full, water production is halted and backflushing of the RO module(s) with product water is started automatically. Backflushing the RO module(s) with product water ensures that no deposits form on the RO module(s). This technology ensures an especially long service life for the RO module(s). The arium comfort system should be cleaned on a regular basis. A message appears on the display corresponding to the maximum service and or cleaning replacement intervals set at the factory. Service, cleaning and replacement intervals may vary depending on operating and ambient conditions. Sartorius offers suitable cleaning solutions for system cleaning. The actual cleaning process takes place automatically. The quality of the feed water and the product water is monitored constantly electronically. The product water quality and the filling level of the tank are always shown on the display. In addition, parameters such as the retention rate of RO modules, inlet water conductivity and product water temperature can also be accessed. If the conductivity of the water exceeds the defined limits, a warning is shown on the display. You also have the option of setting an acoustic warning for the visual display. Water production is triggered automatically once the tank level has fallen below the minimum fill level. Both reverse osmosis modules, the pre-filter cartridge, the softener (on comfort II version), the UV lamp (for systems with a UV lamp), the ultrapure water cartridge and the 0.2 μm final filter are consumables and must be replaced from time to time. The time period between individual replacements depends on water consumption and the quality of the feed water. A notice is shown on the display when it is time to replace consumables. Automatic cleaning and or service programs are available for cleaning the reverse osmosis system as well as for replacing consumables. 8 Product Description

9 arium comfort I Flow Diagram Conductivity measurement (feed water) Prefilter cartridge RO module #1 (standard flow) RO module #2 (standard flow) Conductivity measurement (RO permeate) Inlet (feed water) Pump Outlet (waste water) UV Lamp ( nm) Pump Inlet bagtank arium comfort kit Outlet (waste water) arium bagtank Conductivity measurement ultrapure water arium comfort II Flow Diagram Inlet (feed water) Conductivity measurement (feed water) Prefilter cartridge RO module #1 (high flow) Pump Conductivity measurement (RO permeate) RO module #2 (high flow) Outlet (waste water) Softener cartridge EDI module Conductivity measurement (product water EDI) UV Lamp ( nm) Pump Inlet bagtank arium comfort kit Outlet (waste water) arium bagtank Conductivity measurement ultrapure water Product Description 9

10 1 2 3 arium comfort Front View 1. Display and control panel 2. Product water outlet with 0.2 μm final filter and bell assembly 3. Door 10 Product Description

11 arium comfort Electrical Connections Electrical connections, side view right 1. SD card recorder scanner 2. Ethernet connection (for Sartorius Service personnel only) 3. Display port for connecting the dispenser unit (on below-bench units) 4. RS-232 serial interface with a 9-pin sub-d port for connecting a printer (Sartorius 611APR1) 5. arium Exchange interface (for Sartorius Service personnel only) 6. Connection for arium bagtank 7. Connection for optional foot switch 8. Fuse drawer 9. Power switch 10. Mains connection arium comfort Tubing Connectors Tubing connectors, side view right 1. Tank outlet for supplying the bagtank with pre-treated water 2. Outlet connection for dispense gun (Output) 3. Inlet for dispense gun (Input) 4. Connection for rinse water tubing 5. Inlet for connecting the feed water 6. Tank inlet for recirculating the pre-treated water from the tank Product Description 11

12 arium comfort Control Panel All display pictures shown in this manual refer to the arium comfort II system unless otherwise stated. Operate the arium comfort system using the control panel that features four function keys and a continuously variable slider for manual water dispensing. The order of the keys is described in the following using the terms L, M, R and Eco/Home. Except for the Eco/Home key, the other keys L, M and R are allocated their functions according to the current navigation status. General Operation in the Operating Mode Display: The display is divided into the following three main areas. 1. Header: - Displays the current time and current date or - Displays the open menu item and - Displays the menu level An example of menu levels: Menu r Settings 1. Submenu level r r Displayed values r r r Conductivity 2. Submenu level 3. Submenu level 2. Working environment: - Display of current conductivity, current TOC value (for systems with a UV lamp & TOC), current tank content in liters (as tank level) as well as flow diagram. - Displays the menus (e.g. limits). 3. Footer: Displays the current key function assignment for the keys L, M and R. 12 Product Description

13 : μs/cm c 1.0 ppb TOC IIIIIIIIIIII Menu Care Eco/Home L M R Slider A flow diagram is displayed in the operating mode, which shows the system purification components (pre-treatment cartridge, RO modules, softener (on comfort II version only), the storage tank, the UV lamp (system with a UV lamp) and the ultrapure water cartridge). As soon as a component change is due, the corresponding element starts blinking and a warning message appears. Operating Mode Menu Key (L) Care Key (M) Dispense Key (R) Slider In operating mode, the L key activates the menu, the M key activates the care (service function) and the R key activates the controlled water dispensing. You can use this key to switch to the system menu. You can use this key to switch to the care section. Here you will find the menu items concerning care options (e.g. cleaning, changing pre-filters, changing RO modules, etc.). You can use this key to switch directly to controlled water dispensing. Here you have the option to select between timed dispense or volume-controlled dispensing. Slider for manual product water dispensing. Product Description 13

14 Eco/Home Key This key is assigned an Eco and a Home function. The Home function is used to reset the system to the operating mode click on the Home key to return to the operating mode from the current menu item. Processes, such as water dispensing or cleaning, are excluded from this function. The Home function cannot be used in this status. The Eco function is used to switch the system from the operating mode to the recirculation mode. In this mode, the water in the system is recirculated every hour for 15 minutes. The purpose of this is to guarantee high water quality even during longer periods of operation. y To access the Eco mode, press and hold the key for 3 seconds. To switch back to the operating mode, press the Eco key once more. The following picture shows the active Eco mode. Eco/Home 14 Product Description

15 Key Locking Function The arium comfort system has a key locking function to prevent accidental deployment of the device. When the key locking function is active, it is not possible to dispense water, not even with a foot switch. All other functions (measurement, expiry of ECO time, print interval, memory interval, and error and warning messages) continue to run in the background. When the automatic ECO time has elapsed, the device enters ECO mode and automatically removes the key lock, so that the device is once again ready for operation upon leaving ECO mode. If a warning or an error appears while the key lock is active, the device will likewise automatically cancel the key lock and display the corresponding message. To activate the key lock, proceed as follows: In operating mode, simultaneously press the Eco/Home key and the function key (R). 11: μs/cm c 1.0 ppb TOC IIIIIIIIIII Menu Care Eco/Home R Product Description 15

16 The information Key lock active press Eco/Home and right-hand key to unlock, press Eco/Home and right key appears until the key lock is deactivated. Key lock active To unlock, press ECO/Home and right key Eco/Home R To deactivate the key lock, press the Eco/Home key and the (R) function key at the same time. The arium comfort system then returns to normal operating mode. 16 Product Description

17 2. Unpacking and Installation 2.1 arium comfort Unpacking the Equipment Remove your arium comfort system from its packaging. You will find the accessories inside the arium comfort housing and in the top cover of the box. The equipment supplied includes the following: Part Description The arium comfort system (with pre-installed RO module(s)) and, on models used as a bench wall mounted system, with pre-installed display dispenser unit) Feed water tubing with quick-fit adapter, PE, a outer diameter, length 2.40 m Rinse water tubing for the concentrate, PE, 4 outer diameter, 2.40 m length Tubing adapter for feed water with 1 internal thread and a outer diameter Two-part tubing adapter for feed water with G 3 internal thread and a outer diameter Straight connector 4 (for assembling final filter for time-controlled dispensing with tubing) Tubing for time-controlled dispensing, PVDF, 4 outer diameter, length 2.4 m Tubing for recirculating the pre-treated water from tank, PE, a outer diameter, length 2.4 m with quick-fit adapter for connecting to bagtank and to the comfort system ("Tank Inlet" tubing) Wall mounting bracket display dispenser unit (on below-bench units) 1 3m HDMI cable (on below-bench units) 1 Tubing, PE, 4 outer diameter, length 3.4 m (on below-bench units) 2 Wall mounting bracket (for wall-mounted systems) 1 Power cord 1 Operating instructions 1 QA certificate 1 Cleaning tubing to clean RO modules, PE, 4" outer diameter, m length (EDI version only) Connector 4" 4" (EDI version only) 1 Plug 4" (EDI version only) 1 Quantity Pre-filter cartridge, softeners (on comfort II version), ultrapure water cartridge, bags and bagtank are not part of the equipment supplied with the arium comfort system and must be purchased separately. Unpacking and Installation 17

18 2.1.2 Bench Mounting Danger of electric shock! Do not place your arium comfort system on top of electrical equipment. Water may spill when using the system. Danger of fire or explosion! Do not use your arium comfort system in the vicinity of highly flammable or combustible materials as it contains components that may ignite such materials. arium comfort as a benchtop system Place the arium comfort system on a flat surface. When selecting a place of installation for your arium comfort system, you must ensure that a feed water supply, a V electric socket and an atmospherically vented drain are available. 18 Unpacking and Installation

19 2.1.3 Wall Mounting The arium comfort is optionally supplied with a wall mounting bracket to enable you to attach the system securely to the wall so that it occupies a minimum amount of space. A clear wall area of cm is required. The wall bracket and the required screws for wall installation are not part of the regular equipment supplied. Make sure that the mounting surface and wall are capable of supporting the system. arium comfort as a wall-mounted system Unpacking and Installation 19

20 Back panel of the arium comfort with unit s screw holes and wall rail on models used as wall-mounted systems The wall rail included for wall installation is suitable for a weight of up to 100 kg and is designed exclusively for securing the arium comfort (water filled). Do not put any additional load on the arium comfort. When mounting the unit on a wall, make sure that the mounting surface and fasteners selected are capable of supporting a minimum of 100 kg. Inadequate support and or fasteners may result in injury to the operator and damage to the equipment. When selecting a place of installation for your arium comfort system, you must ensure that a feed water supply, a V electric socket and an atmospherically vented drain are available. Use the pre-drilled slotted holes in the wall rail to mount it onto the wall. Fasten the wall rail to the wall using suitable screws and dowels (ensure that it is horizontally aligned). Mount the arium comfort by hooking it into the wall mounting bracket. 20 Unpacking and Installation

21 2.1.4 Below-bench Mounting The arium comfort can also be operated as a below-bench unit. An additional conversion kit (H20-ACK-D) is available for this option. In order to ensure the correct operation of the device, the conversion should always be carried out by Sartorius Service. A wall mounting bracket for the display dispenser unit is included with the conversion kit. Further information is available from Sartorius Service. arium comfort as a below-bench unit Unpacking and Installation 21

22 2.2 arium bagtank The arium bagtank is used to store the pre-treated water. The arium bagtank is available in three different sizes depending on the required volume of pre-treated water. The following arium bagtank systems are available: arium bagtank 20 arium bagtank 50 arium bagtank 100 Stores product water in a 20 liter plastic bag Without pressure booster pump Stores product water in a 50 liter plastic bag With built-in pressure booster pump or without pressure booster pump Stores product water in two 50 liter plastic bags With built-in pressure booster pump or without pressure booster pump For additional data on the arium bagtank systems, see arium bagtank on page 120. arium bagtank systems must be installed and connected before starting up the arium comfort. arium bagtank systems must be set up in a suitable location, i.e., a flat surface with enough space that can accommodate the weight of the operational bagtank system. Make sure that the setup location also has nearby access to a V electrical outlet (arium bagtank 50 and 100 with built-in pump) and an atmospherically vented drain. 22 Unpacking and Installation

23 Connection to arium (tank outlet) Connection to tank (IN) Tank valve Scope of delivery, arium bagtank: The equipment supplied with arium bagtank systems includes connection hoses and additional accessories as described in the following. Part Description Quantity Tank Kit 1 (IN) Tubing, PE, 4 outer diameter, length 2.4 m ("Tank Outlet" tubing) 1 Tubing, PE, 4 outer diameter, length 0.1 m 1 Shut-off valve 4 1 Tubing plug-in nipple 4 1 T piece a" to connect an additional consumer Ball cock for water dispensing Connector a" 4" to connect the sterile final filter Connection to tank (OUT) Tank Kit 2 (OUT) Tubing, PE, a outer diameter, length 2.4 m 1 Tubing, PE, a outer diameter, length 0.1 m 1 Tubing plug-in nipple a 1 Shut-off valve a 1 Connector, straight, a T-connector a 1 Operating Instructions 1 Power cable (bagtank 50 and 100 with built-in pump only) 1 Rollers for bagtank 50 and 100 (optional) 4 Pressure booster pump for bagtank 20, 50, 100 without built-in pump 1 (optional) Wall mounting bracket for bagtank 20 (optional) 1 Bags are not included in the arium bagtank equipment supplied and must be ordered separately Setting Up the arium bagtank 20 If used without the optional pressure booster pump, the arium bagtank 20 has to be set up at the same level or higher than the feed device. Please observe the specifications for the required input pressure on the following devices. The arium bagtank 20 can be upgraded with an optional external pressure booster pump irrespective of the arium comfort system in use. The arium bagtank 20 can also be purchased with an optional wall mounting bracket. The wall mounting bracket for the bagtank 20 system is suitable for a weight up to 100 kg and can only be used for mounting and attaching the arium bagtank 20. Do not add additional load to the bracket. When mounting the unit on a wall, make sure that the mounting surface and fasteners selected are capable of supporting a minimum of 100 kg. Inadequate support and or fasteners may result in injury to the operator and damage to the equipment. Unpacking and Installation 23

24 2.2.2 Wall Mounting Bracket for arium bagtank 20 An optional wall mounting bracket is available for arium bagtank 20 system installation. Make sure that the mounting surface and wall are capable of supporting the system. The figure shows the wall mounting bracket with an attached arium bagtank 20 When selecting the installation location, make sure that an atmospherically vented drain is nearby. Also be aware of the door stop for the arium bagtank when selecting the installation location. If the door stop needs to be retrofitted because of the installation location, this can be performed by Sartorius Service. Use the pre-drilled slotted holes in the wall mounting bracket to mount it onto the wall. Fasten the wall mounting bracket to the wall using suitable screws and dowels (ensure that it is horizontally aligned). Position the arium bagtank 20 on the wall mounting bracket on the wall. The device feet on the bagtank can be used for proper alignment of the bagtank on the wall mounting bracket. They must fit into the holes on the wall mounting bracket without being jammed or wedged. Then secure the bagtank to the wall mounting bracket using the screws provided. arium bagtank systems are heavy! Two people should be used to lift and mount the arium bagtank system onto the wall mounting bracket. 24 Unpacking and Installation

25 2.2.3 Setting Up arium bagtank 50 and 100 arium bagtank systems bagtank 50 and bagtank 100 are only designed for floor installations. Integration into laboratory furniture may be possible if it has sufficient weight bearing capacity. Note: The arium bagtank 50 and 100 systems without in-built pump are not compatible with arium pro and comfort systems. If you wish to do so, you will need an optional external distribution pump for this. The setup location must also have access to a V electrical outlet (arium bagtank 50 and 100 with built-in pump) and an atmospherically vented drain. Rollers (optional for bagtank 50 and bagtank 100) Optional rollers are available for arium bagtank floor installations. The rollers should be mounted before the initial startup of the arium bagtank. If required, mount the rollers (optional accessory for arium bagtank 50 and 100) to the bottom of the device housing. Rollers This figure shows the arium bagtank 50 with mounted rollers This figure shows the arium bagtank 100 with mounted rollers Unpacking and Installation 25

26 2.2.4 Installation of arium bagtank arium bagtank systems are heavy! Two people should be used to lift and carry the bagtank system. Install the bag into the frame as described in the following and connect the arium bagtank system to your arium device. 1. Remove the proper bag for your arium bagtank system out of the packaging. Only use the bag that is suitable for your arium bagtank system. 2. Remove the plugs from the bag. Removing the plugs 26 Unpacking and Installation

27 Slide the bag - with the carrying handle facing upwards and the vent filter pointing forward - into the arium bagtank via the top guide rail. Do not force the bag on to the guide rail as this could damage it. Sliding the bag on to the guide rail Insert the supplied check valve into the output of the vent filter. It will click audibly into place. Inserting the check valve into the vent filter Unpacking and Installation 27

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