Program. CFK-Valley Stade Convention convention. 1st International. The Expert Forum for Composite Lightweight Construction

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1 convention Photo: Composite Technology Center (CTC) GmbH 1st International CFK-Valley Stade Convention 2007 Program June 2007 Stadeum, Stade (Germany) The Expert Forum for Composite Lightweight Construction New Construction Methods, Processes and Technologies Conference and Exhibition

2 Christian Wulff Prime Minister of Lower Saxony Walter Hirche Minister for Economics, Labour and Transport of Lower Saxony convention 2 Greetings What we do today plays a decisive role in the state of tomorrow s technology. Those wanting to follow current progress in new CFRP system solutions should not miss the opportunity to participate in the CFK-Valley Convention. The government of Lower Saxony particularly supports and promotes developments in key and future technologies. With the CFK-Valley Stade and the Convention, we have created here in Lower Saxony a groundbreaking competency of lightweight construction. CFK-Valley Stade has become a significant strategic component for the aviation area of Lower Saxony. The objective of our work with carbon fiber composite materials is to ad vance the application of lightweight construction materials beyond the field aviation. A bridging to the automobile industry - an essential sector for Lower Saxony - has already been achieved. A strong networking of science and economy plays a vital role. This has already been success fully realized with CFK-Valley Stade. The innovation management of competency partners on location is decisive. Being better than the competition is key to more economic growth and, simultaneously, is the source for a large number of new and highly qualified jobs. The first CFK-Valley Stade Convention shows how attractive Lower Saxony is as an innovation and high-tech location. I would be pleased to see active participation in the Convention and am sure that this event will give you the opportunity to establish productive contacts. Christian Wulff, Prime Minister of Lower Saxony With CFK-Valley Stade and a concerted cooperation between the economy, researchand economic policy in the region of Stade it has been possible to achieve one of the largest pan-european concentrations of technology potential in the target field of carbon fiber lightweight construction. Jump-start financing from the government - based on the principle help for self help - created a momentum through CFK-Valley Stade e. V. that has led to profitable economic process to the benefit of all parties. Over 60 national and international partners have pooled their complementary achievement potential on location up to now and, with that, have established a concentration of innovation and development force along the entire value-added chain. As a result, over 350 new jobs have been created through CFK-Valley alone. By 2010, 150 additional jobs are expected to be created through settlements that have already been planned and by expansions from national and international members of the network. In addition, the state government supports the further development of infrastructure and competency in the education, training and qualification of specialists at the university. More than 50 future CFRP engineers have been studying since the winter semester 2006 as part of a worldwide unique Master and Bachelor course of studies for "Verbundwerkstoffe / Composites" with close relations to the industry. On the basis of such great measures of success, CFK-Valley Stade can definitely be referred to as a best practice for successful public private partnership. Walter Hirche, Minister for Economics, Labour and Transport of Lower Saxony 3 Greetings

3 convention Program 13 June Program 13 June :00 10:15 Opening Speech Christian Wulff, Prime Minister of Lower Saxony (Hanover, Germany) 10:15 10:45 Keynote Lecture Jean Botti, Chief Technical Officer, CTO EADS Deutschland GmbH (Munich, Germany) 10:45-12:00 Coffee Break & Exhibition 12:00 12:25 Economic RTM Manufacture Taking the RTM / CFRP Hatch of a Lamborghini Gallardo Spyder as an Example Jürgen Enz, Advanced Composite Engineering GmbH (Immenstaad/Bodensee, Germany) 12:25-12:50 The Limits and Possibilities of Cost- Effective Manufacturing Processes for CFRP Aircraft Structures Swen Zaremba, Fischer Advanced Composite Components AG (Ried/Innkreis, Austria) :20 Lunch & Exhibition 14:20 14:45 Possibilities and Limitations of LCM Simulations Patrick de Luca, ESI GROUP (Paris, France) / Santiago Aranda, TU Clausthal (Clausthal-Zellerfeld, Germany) 14:45 15:10 Continuous Simulation-Aided Development of Autoclave Facilities for CFRP High-Performance Components Prof. Dr.-Ing. habil. Siegfried Bludszuweit, MET Motorenund Energietechnik GmbH (Rostock, Germany) 15:10 15:35 High Potential Process Acceleration by Selective and Volumetric Heat Transfer Methods Dr.-Ing. Lars Herbeck, DLR e. V. Institut für Faserverbundleichtbau und Adaptronik (Brunswick, Germany) 15:35-16:30 Coffee Break & Exhibition Greeting and bestowal of CFK-Valley Innovations Award by Walter Hirche, Minister of Economic Affairs of Lower Saxony 16:30 16:55 Permanent Mould Release Layers and Functional Coatings Dr. Guido Ellinghorst, Fraunhofer-Institut für Fertigungstechnik und Angewandte Materialforschung IFAM (Bremen, Germany) 16:55 17:20 Machining of CFRP Prof. Dr.-Ing. Wolfgang Hintze, TU Hamburg-Harburg (Hamburg, Germany) 17:20 17:45 Waterjet Cutting of Composites in Aerospace Ralf Möller, Flow Europe GmbH (Bretten, Germany) 19:00 Evening Event 5 Program 13 June 2007

4 convention 6 Program 14 June 2007 Program 14 June :00-09:30 Simulation of Defects and Damage in Composites: Towards a Virtual Testing Laboratory for Future Aerospace Structures Prof. Murray L. Scott, Cooperative Research Centre for Advanced Composite Structures Limited (Victoria, Australia) 09:30-09:55 Digital Image Analysis for Quality Assurance in the preforming and draping process Dr. Andrea Miene, Faserinstitut Bremen e. V. (Bremen, Germany) / Marco Göttinger, Eurocopter Deutschland GmbH (Munich, Germany) 09:55-10:20 New Course of Studies in Composite Technology Prof. Dr. Bernt R.A. Sierke, Private Fachhoch - schule Göttingen (Göttingen, Germany) / Christian Eggenstein, AIRBUS Deutschland GmbH (Hamburg, Germany) 10:20-11:15 Coffee Break & Exhibition 11:15-11:40 Thermoplastics - Experience and Opportunities Arnt Offringa, Director R&D - Stork Fokker AESP B.V. (AB Hoogeveen, Netherlands) 11:40 12:05 Serial Production of CFRP Thermoplastic Profiles with Continuous Press Moulding Ulrich Spelz, Advanced Composites and Machines GmbH (Markdorf, Germany) 12:05 12:30 CFK Body in White Production Mercedes McLaren SLR Harald Schlarb, McLaren Automotiv Ltd. (Portsmouth, United Kingdom) Postersession Chopped and Milled Carbon Fibers for Reinforcement and Improvement of Technical Compounds Christian Koppenberg, Toho Tenax Europe GmbH Inline Monitoring of Surface Cleanliness in Bonding and Coating Processes Susanne Markus / Ralph Wilken, / Stefan Dieckhoff / Prof. Dr. Otto-Diedrich Hennemann, Fraunhofer-Institut für Fertigungstechnik und Angewandte Materialforschung IFAM (Bremen, Germany) Finite Element Analysis of Impact Events on Composite Sandwich Structures Mircea Calomfirescu / Prof. Dr.-Ing. Axel S. Herrmann, Faserinstitut Bremen e. V. (Bremen, Germany) Characterisation, Optimisation and Computation of TFP Structures Possessing Complex Stress Fields Patrick Schiebel / Dr.-Ing. Lars Aschenbrenner, Faserinstitut Bremen e. V. (Bremen, Germany) PMI-Foam for Cost Efficient Sandwich Application Process and Design Uwe Lang, Röhm GmbH (Darmstadt, Germany) Composite Simulation of Aerospace Structures Adrie Bout / Per Nordlund / Sheng Ping Wang / Ted Wertheimer, MSC. Software Corporation [Munich, Germany) Development of a Highly Automated Manufactoring Unit for Small Thermoformed CFRP parts Christian Peters / Holger Purol, Faserinstitut Bremen e. V. (Bremen, Germany) Lamp Waves for Structural Health Monitoring in Viscoelastic Composites Mircea Calomfirescu / Prof. Dr.-Ing. Axel S. Herrmann, Faserinstitut Bremen e. V. (Bremen, Germany) The Application of NC-Controlled Manufacturing Cells for Cutting and Handling Technical Textiles Thomas Heinrichs, assyst Gesellschaft (Mehrstetten, Germany) New Developments for Slightly Curved Composite Profiles with Pultrusion Horlger Purol / Henrik Dommes, Faserinstitut Bremen e. V. (Bremen, Germany) 7 Postersession

5 convention Location Hotels Stade has a lot to offer. No wonder, with a history of over one thousand years! History that can be seen not only in museums, but also living history that can be experienced in the beautifully renovated old town. Stade, the town on the Schwinge, has continued to develop as a cultural centre of the Elbe-Weser Triangle since the completion of the STADEUM culture and congress centre in The secret of the avant-garde building's success is the effective synthesis of atmosphere, experience, organisation, and engineering. The evening event on 13 June 2007 will take place in the Foyer and Restaurant of the STADEUM. Parkhotel Stader Hof Single room 89,00 Distance to convention location 400 m Schiffertorsstraße Stade Telephone Fax RAMADA Hotel Herzog Widukind Single room 79,00 Distance to convention location 1.5 km Große Schmiedestrasse Stade Telephone Fax Location STADEUM Kultur- und Tagungszentrum GmbH und Co. Betriebs KG Schiffertorsstraße Stade Telephone Fax Vier Linden Kiek In Hotel Single room 65,50 Distance to convention location 2 km Schölischer Straße Stade Telephone Fax Please reserve the rooms using the keyword "CFK". 9 Hotels

6 convention Composite Innovations Award 2007 The Composite Innovations Award for developments with a particularly high degree of innovation in CFRP lightweight construction will be bestowed for the first time at the CFK-Valley Stade Convention. The Composite Innovations Award is endowed with a Master s grant for the new Composite Materials / Composites Master s course of studies valued at 18,000 Euro. The award is endowed by the Lower Saxony Ministry of Economics, Labour and Transport, from CFK-Valley Stade e.v. and from the Private University of Applied Sciences Göttingen (PFH Göttingen). All firms and institutes participating at the CFK-Valley Stade Convention are eligible to apply for this grant. Research and engineering performances that make particularly innovative contributions to the development of materials and processes for marketable carbon-fiber reinforced composite structures are included in the evaluation process. The laureate will be determined by CFK-Valley Stade e. V. steering board and a representative of the Lower Saxony government. The deadline for entries is 18 May Further information and application forms can be found on the Internet at Walter Hirche, Minister of Economic Affairs of Lower Saxony, will present the award on 13 June 2007 at 15: Composite Innovations Award

7 convention Board of Experts Prof. Dr.-Ing. Hans Ahlborn HADEG Recycling GmbH Prof. Dr. Frank Albe Private Fachhochschule Göttingen Dr. Alfred Baalmann Fraunhofer-Institut für Fertigungstechnik und Angewandte Materialforschung IFAM Prof. Dr.-Ing. habil. Siegfried Bludszuweit MET Motoren- und Energietechnik GmbH Dipl.-Ing. Lars Friedrich HEXCEL Composites GmbH Dr. Stefan Handke Airbus Deutschland GmbH Dipl.-Ing. Clemens Heim Composite Technology Center GmbH Dr.-Ing. Lars Herbeck Deutsches Zentrum für Luft- und Raumfahrt e.v. Prof. Dr.-Ing. Axel Herrmann Composite Technology Center GmbH Prof. Dr.-Ing. Wolfgang Hintze TU Hamburg-Harburg, Fertigungstechnik Dipl.-Ing. Thomas Lemckau Airbus Deutschland GmbH Olaf Rokitta Airbus Deutschland GmbH 13 Board of Experts

8 convention Exhibition 1 Bishop GmbH - Aeronautical Engineers 2 Hahlbrock GmbH 3 Composite Technology Center Stade (CTC) GmbH / Airbus Deutschland GmbH 4 Fraunhofer IFAM 5 Fraunhofer LBF 6 Toho Tenax Europe GmbH 7 LAP GmbH Laser Applikationen 8 PRIVATE FACHHOCHSCHULE GÖTTINGEN 9 ESI GmbH 10 Aero Consultants AG 11 Lach Diamant, Jakob Lach GmbH & Co. KG 12 HADEG Recycling GmbH 13 POLYWORX 14 Klenk GmbH & Co. KG 15 GMA-Werkstoffprüfung GmbH 16 Saertex Stade GmbH & Co. KG 17 ACM Advanced Composites and Machines GmbH 18 assyst/bullmer Spezialmaschinen GmbH & Co. KG 19 ASSYSTEM Aerospace Germany GmbH 20 Sika Deutschland GmbH 21 Deutsches Zentrum für Luft- und Raumfahrt (DLR) e.v., 22 CFK-Valley Stade e. V. (joined booth) - Bolle & Cords Elektrotechnik GmbH - Brötje-Automation GmbH - Carbo Tech Composites GmbH - Diamond Tools Präzisionswerkzeuge - ECC GmbH & Co. KG - LSW Maschinenfabrik GmbH - Maschinenbau und Konstruktion GmbH Elmshorn - TTT The Team Technology GmbH 23 Dutch Thermoplastic Components 24 RKM GmbH Personaldienstleistungen 25 SECAR TECHNOLOGIE GmbH 26 ikarus solutions GmbH 27 Labinal GmbH 28 Die Wethje GmbH Kunststofftechnik 29 STC ApATeCh-Dubna 2 Conference Exhibition Entrance Exhibition

9 Find detailed information on the exhibitors at convention Exhibition ACM Advanced Composites and Machines GmbH Booth 17 Robert Bosch-Straße Markdorf (Germany) Tel Aero Consultants AG Booth 10 Grabenstrasse Nänikon (Switzerland) Tel Airbus Deutschland GmbH Booth 3 Airbus-Straße Stade (Germany) Tel assyst/bullmer Spezialmaschinen GmbH & Co. KG Booth 18 Heutal Mehrstetten (Germany) Tel ASSYSTEM Aerospace Germany GmbH Booth 19 Airbus-Straße Stade (Germany) Tel Exhibition

10 Competence in composites Be it in a plane, building a road, deep-sea fishing or on a surf board, you can be sure of one thing where Technical Textiles are involved KARL MAYER and KARL MAYER MALIMO are always right by your side. As one of the world s leading manufacturer of warp knitting machines with parallel and multiaxial weft insertion, as well as stitch-bonding machines, we can supply technology, that has been developed by specialists for specialists for producing strong, heavy-duty warp-knitted textiles, or for manufacturing delicate and stretch fabrics, grid-type contsructions or bulky textiles. With our user-oriented solutions and state-ofthe-art production processes, you can always be sure of catching the wave! We care about your future Find detailed information on the exhibitors at Bishop GmbH - Aeronautical Engineers Booth 1 Blankeneser Bahnhofstraße Hamburg (Germany) Tel Bolle & Cords Elektrotechnik GmbH Booth 22 Gewerbestraße Horst (Germany) Tel convention See you at... TECHTEXTIL, Frankfurt (M)/Germany, June 12 14, 2007, Hall 3.0, Stand B07 ITMA, Munich/Germany, September 13 20, 2007 Stand A and B 6.305/400 KARL MAYER Textilmaschinenfabrik GmbH Brühlstrasse Obertshausen Germany Tel Fax KARL MAYER MALIMO Textilmaschinenfabrik GmbH Mauersbergerstrasse Chemnitz Germany Tel Fax Brötje-Automation GmbH Booth 22 (requested) Stahlstraße Wiefelstede (Germany) Tel Composite Technology Center Stade (CTC) GmbH Booth 3 Airbus-Straße Stade (Germany) Tel Carbo Tech Composites GmbH Booth 22 Eugen Müller Straße Salzburg (Austria] Tel Exhibition

11 Find detailed information on the exhibitors at convention CFK Valley Stade e. V. Booth 22 Main Office CFK-Valley Stade e. V. Airbus-Straße Stade (Germany) Tel Diamond Tools Präzisionswerkzeuge Booth 22 Sandkamp Kiebitzreihe (Germany) Tel ESI GmbH Booth 9 Mergenthalerallee Eschborn (Germany) Tel Deutsches Zentrum für Luft- und Raumfahrt (DLR) e.v., Institute of Composite Structures and Adaptive Systems Booth 21 Lilienthalplatz Braunschweig (Germany) Tel Die Wethje GmbH Kunststofftechnik Booth 28 Donaustraße Hengersberg (Germany) Tel Exhibition

12 Find detailed information on the exhibitors at convention Dutch Thermoplastic Components Booth 23 Pascallaan 15a 8218 NJ Lelystad (The Netherlands) Tel ECC GmbH & Co. KG Booth 22 (requested) Weberstr Heek-Nienborg Tel (Germany) Fraunhofer-Institut für Betriebsfestigkeit und Systemzuverlässigkeit LBF Booth 5 Bartningstraße Darmstadt (Germany) Tel Fraunhofer-Institut für Fertigungstechnik und Angewandte Materialforschung IFAM Booth 4 Wiener Straße Bremen (Germany) Tel GMA-Werkstoffprüfung GmbH Booth 15 Sophie-Scholl-Weg Stade (Germany) Tel Exhibition

13 Find detailed information on the exhibitors at convention der feine Unterschied Wissen, worauf es in Zukunft ankommt! Wir, die Hartmetall-Werkzeugfabrik Klenk, sind ein mittelständisches, inzwischen bereits in der zweiten Generation familiengeführtes Unternehmen mit über 100 Mitarbeitern. Unsere über 40-jährige Erfahrung bildet die Grundlage in der Entwicklung und Herstellung hochwertiger Vollhartmetall-Zerspanungswerkzeuge für die Hauptanwendungsgebiete Bohren und Fräsen. Darin sind wir führend in Europa. Der feine Unterschied: unsere Kunden betrachten wir als Partner und zwar nicht erst beim Verkauf, sondern bereits bei der Entwicklung und Herstellung unserer Werkzeuge. Von den guten Ergebnissen dieser Partnerschaften profi tieren schließlich beide Seiten. Die Zukunft unseres Unternehmens sehen wir immer stärker auf dem Gebiet der Feinbearbeitung, insbesondere in den Bereichen innovativer Faserverbundwerkstoffe wie CFK und GFK, hochwarmfester Stahlwerkstoffe und Titanlegierungen. Das ist einer der Gründe, weshalb wir seit Jahren in Sachen Forschung und Entwicklung mit renommierten Hochschulen zusammenarbeiten. Hartmetall-Werkzeugfabrik Klenk GmbH & Co. KG Mühlstraße Balzheim Tel.: +49 (0) Fax: +49 (0) HADEG Recycling GmbH Booth 12 Julius-Leber-Weg Stade (Germany) Tel Hahlbrock GmbH Booth 2 Wischhöfersweg Wunstorf (Germany) Tel ikarus solutions GmbH Booth 26 Warnstedtstraße Hamburg (Germany) Tel Klenk GmbH & Co. KG Booth 14 Mühlstraße Balzheim (Germany) Tel Labinal GmbH Booth 27 Hein-Sass-Weg Hamburg (Germany) Tel Exhibition

14 Find detailed information on the exhibitors at convention RKM staff - Top trained for CFK! With a branch network stretching across Germany, RKM has been one of the main human resources suppliers in the country since Specialising in the aerospace and aviation sector, the automotive industry and wind-power installations, it is at the forefront of highly promising innovations and excellent growth prospects. Composite fibre technology is gaining increasingly in importance in these industries. RKM recognised this trend many years ago. Today, more than 400 RKM staff are working in the field of composite fibre technology. Skilled workers in composite fibres are just as likely to be found at RKM as the foreman or the plastics engineer. It is also important that the personnel used are familiar with the very latest developments in their field. We achieve that by offering tailored advanced training courses at all levels. Interested? Then contact us on Or visit our homepage at Lach Diamant, Jakob Lach GmbH & Co. KG Booth 11 Donaustraße Hanau (Germany) Tel LAP GmbH Laser Applikationen Booth 7 Zeppelinstraße Lüneburg (Germany) Tel LSW Maschinenfabrik GmbH Booth 22 Uhthoffstr Bremen (Germany) Tel Maschinenbau und Konstruktion GmbH Elmshorn Booth 22 Sandkamp Kiebitzreihe (Germany) Tel POLYWORX Booth 13 Heemstraße EH Nijverdal (The Netherlands) Tel Exhibition

15 Find detailed information on the exhibitors at convention SAERTEX worldwide Germany, France, USA, South Africa, India Customized solutions that is our business. Using multiaxial fabrics made of glass, carbon, aramid and other fibres we reinforce individual solutions for various application fields: wind energy, boat and shipbuilding, railway, automotive, aerospace, pipe relining, building industry, sports and leisure. SAERTEX Germany Phone: Fax: SAERTEX Stade, Germany Phone: Fax: PRIVATE FACHHOCHSCHULE GÖTTINGEN Booth 8 Studienort Stade Technologiezentrum Stade Airbus-Straße Stade (Germany) Telefon: RKM GmbH Personaldienstleistungen Booth 24 Knochenhauerstraße Bremen (Germany) Tel Saertex Stade GmbH & Co. KG Booth 16 Sophie-Scholl-Weg Stade (Germany) Tel SECAR TECHNOLOGIE GmbH Booth 25 Industriepark Mürzzuschlag-Hönigsberg (Austria) Tel Sika Deutschland GmbH Booth 20 Stuttgarter Straße Bad Urach (Germany) Tel secartechnologie GmbH 29 Exhibition

16 Your partner for processing all types of fibre reinforced and composite materials Find detailed information on the exhibitors at convention * Winner of the Airtec Award 2006 Diamond Cutting Tools Diamond electroplated Tools for milling and drilling Donaustr. 17 D Hanau Tel Fax Donaustr. 17 D Hanau Tel Fax * STC ApATeCh-Dubna Booth 29 Spartakovskaya str. 6 bld. 1 Moscow, (Russia) Tel Toho Tenax Europe GmbH Booth 6 Kasinostraße Wuppertal (Germany) Tel TTT The Team Technology GmbH Booth 22 Trettaustraße Hamburg Tel Exhibition

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18 convention Fees Registration 1. Participation in the whole event [conference, exhibition, conference procee dings, lunch, refreshments during breaks) 680 For registration by 30 April 2007* 600 CFK-Valley Stade e. V. members 544 By fax to or Internet: by 23 May 2007 Last name, first name, title Company / organisation * Valid is the date of receipt of fax. Position / department 2. Students (exhibition only) 5 Street, P.O. Box 3. Conference Proceedings 450 Postal code Town Country Prices include VAT. Telephone Fax Legal Notice You will receive an invoice on the participation fee upon receipt of your registration. The number of participants is limited due to organizational reasons. In justified cases, e. g. due to the cancellation of a speaker or too few participants, we reserve the right to cancel the convention up to one week before the appointed day. The paid fees will be reimbursed in this case. Any further claims to CFK-Valley Stade Convention GbR will be excluded. With your signature, you consent that your data may be entered into the CFK-Valley Stade Convention GbR database. Your data will be treated confidentially and not be disclosed to third parties. Binding registration 13 June June 2007 Evening Event (13 June 2007) Please send me 34 Fees Pictures by courtesy of: STADEUM Kultur- und Tagungszentrum GmbH und Co. Betriebs KG Nano- und Materialinnovationen Niedersachsen e. V. CFK-Valley Stade e. V. Parkhotel Stader Hof Vier Linden Kiek In Hotel Composite Technology Center (CTC) Stade GmbH INVENT GmbH Information for exhibitors Registration for poster session I agree that my personal data may be added to the conference proceedings. Date Signature 35 Registration

19 Organization Company Partners Main Office CFK-Valley Stade Convention GbR c/o CFK-Valley Stade e. V. Airbus-Straße Stade (Germany) Phone Fax In cooperation with

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