Prüfbericht / Test Report Nr. / No (Edition 1)
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1 September 29, 211 Prüfbericht / Test Report Nr. / No (Edition 1) Auftraggeber Applicant Geräteart Type of equipment Typenbezeichnung Type designation Auftragsnummer / Order No. Prüfgrundlage Test standards Kontron Embedded Computers GmbH Industrial PC for use in Military Applications KISS 4U MIL 76-A MIL 81 G ENVIRONMENTAL ENGINEERING CONSIDERATIONS AND LABORATORY TESTS Vibration, method 514.4, procedure I, cat. 4 Vibration, method 514.4, procedure I, cat. 7 Vibration, method 514.5, procedure IV Shock, method 516.5, Procedure I EN :28-1 Vibration (sinusoidal) EN :21-2 Shock EN :29-4 Drop and Topple EN :29-4 Vibration, broad-band random Trade Register Straubing HRB 932 V.A.T. DE Information pursuant to Section 2(1) DL-InfoV () at Managing Director: Johann Roidt Phone: Fax: TÜV SÜD SENTON GmbH
2 Erfüllt Passed Nicht erfüllt Not Passed TÜV SÜD SENTON GmbH Summary Prüfergebnisse / Test Results Auftragsnummer / Order No Die Prüfungen wurden nach folgenden Vorschriften durchgeführt: Tests were performed according to: MIL 81 G ENVIRONMENTAL ENGINEERING CONSIDERATIONS AND LABORATORY TESTS Vibration, method 514.4, procedure I, cat. 4 Vibration, method 514.4, procedure I, cat. 7 Vibration, method 514.5, procedure IV Shock, method 516.5, Procedure I EN :28-1 Vibration (sinusoidal) EN :21-2 Shock EN :29-4 Drop and Topple EN :29-4 Vibration, broad-band random Betriebsart Operation mode Prüfergebnis Testresult Durchgeführte Prüfung Test performed Betrieb Operating ohne Betrieb / non Operating Vibration, method 514.5, procedure IV Shock EN Halfsine Shock, method 516.5, Procedure I, sawtooth Vibration, method 514.4, procedure I, cat. 4 Vibration, method 514.4, procedure I, cat. 7 Drop Test EN Bemerkungen / Remarks: Eine abschließende Funktionskontrolle obliegt dem Auftraggeber. The final evaluation will be performed by the applicant. Die Prüfergebnisse beziehen sich ausschließlich auf das zur Prüfung vorgestellte Prüfmuster. Ohne schriftliche Genehmigung des Prüflabors darf der Prüfbericht auszugsweise nicht vervielfältigt werden. The test results relate only to the individual item which has been tested. Without the written approval of the test laboratory this report may not be reproduced in extracts. Datum / Date Geprüft von / Tested by Freigabe durch / Checked by September 29, 211 Reinhold Markl Responsible for testing Johann Roidt Laboratory manager Prüfergebnis / Test Result Erfüllt / Passed Nicht erfüllt / Not passed Test Report No (Edition 1) Page 2 of 71
3 Table of Contents 1 Administrative Data Details about the Test Laboratory Description of the Equipment Under Test Photos of thetestsample Operation Mode and Configuration of EUT Performance Criteria and Methods of Observation Referenced Regulations Test Results Mechanical Tests Revision History Test Report No (Edition 1) Page 3 of 71
4 1 Administrative Data Application details Applicant: Contact person: Kontron Embedded Computers GmbH Oskar-von-Miller-Straße Eching Mr. Ferit Durgut Order number: / Receipt of EUT: November 1, 21 Return of EUT: September 27, 211 Date(s) of test: November 1, 21 to September 2, 211 Note(s): Responsible for testing: Responsible for test report: Test report checked by: The final evaluation will be performed by the applicant. Mr. Reinhold Markl Mr. Reinhold Markl (kbr) Mr. Johann Roidt Report details Report number: Edition: 1 Issue date: September 29, 211 Test Report No (Edition 1) Page 4 of 71
5 2 Details about the Test Laboratory Details about the Test Laboratory Company name: TÜV SÜD SENTON GmbH Address: D- Laboratory accreditation: Contact: DAR-Registration No. DAT-PL-171/94-3 Mr. Johann Roidt Test Report No (Edition 1) Page 5 of 71
6 3 Description of the Equipment Under Test Equipment characteristics Type designation: KISS 4U MIL 76-A Parts of the system: see Table 1. Options and accessories: -- Type of equipment: Industrial PC for use in Military Applications Serial number: see Table 1. Manufacturer: Kontron Embedded Computers GmbH Power supply: AC supply Nominal: Nominal frequency: 23 V 5 Hz Version of EUT: see photo and Table 1. Test Report No (Edition 1) Page 6 of 71
7 Table 1. Configuration: Components Name / Manufacturer Article- Number Serial-Nr. / Version MB / Baseboard LF PCI-76 PICMG1.3 Q35 Full Version R15B BP CPU Memory. Harddisk SSD Harddisk Harddisk LF KISS 4U PCIE Backplane xbp13e9p3 ICMP Core2 Duo E64/2,13GHz/2MB LGA775 DIMM DDR2 1GB PC2-64 Samsung Samsung MZ-SP/7128/ HDD_SATA3_3,5"_25G B_DESKSTAR7K1. HDD_SATA3_3,5"_5G B_WD RE3 24/ R12A XXXX XXXX 2x MZ SPA 128 HMCD XXXX XXXX SMJNEAZB271 Remark PN Wechselrahmen Power Supply Lan 1-fach SATA 3,5" HDD Rack 1x 5,25" BGNT ATX, PS2 -Netzteil 4W BEA-64-B5 NET PCIe(x4) INTEL PRO SRV 2x1PT XXXX P6-584 T XXXX Mechanics-Rev D Firmware: BIOS: 8..6 Operating System: XP SP3 ID : 3B616 Test Report No (Edition 1) Page 7 of 71
8 3.1 Photos of thetestsample Test Report No (Edition 1) Page 8 of 71
9 Test Report No (Edition 1) Page 9 of 71
10 4 Operation Mode and Configuration of EUT Operation Mode(s) Operating: - PC powered with 23 VAC / 5 Hz - Windows running - Burn In Test operating Non Operating: - PC not powered (cables connected) - Functional test before and after each single test Drop Test: - PC packaged in serial packaging - Functional test before and after test List of ports and cables No. Description Classification 1 Cable type Cable length A1 Power Supply ac power Unshielded 2 m S1 VGA to Display signal/control port Shielded 2 m S1 USB to Keybord/Mouse signal/control port Shielded 1,5 m EUT mounting No. Description Type designation Serial no. or ID Weight 1 clamped down to headexpander/sliptable 4 M8 bolts and steel pipe 4x4x side blocks each 1 M8 screw List of devices connected to EUT No. Description Type designation Serial no. or ID Manufacturer 1 Display VGA USB Keyboard USB USB Mouse USB Ports shall be classified as ac power, dc power or signal/control port. Test Report No (Edition 1) Page 1 of 71
11 List of support devices No. Description Type designation Serial no. or ID Weight 1 steel pipe 4 x 4 x 4 stainless steel appr. 5 kg l = 5 2 side blocks steel Test Report No (Edition 1) Page 11 of 71
12 5 Performance Criteria and Methods of Observation Methods of Observation Function Observed size Permissible range Observation method mechanical constitution -- visual functional test Burn In Testprogram The final evaluation will be done by the applicant. Test Report No (Edition 1) Page 12 of 71
13 6 Referenced Regulations Publikation EN :28-1 EN :21-2 EN :29-4 EN :29-4 MIL-STD-81G 31 October 28 SUPERSEDING MIL-STD-81F 1 January 2 Titel Environmental testing - Part 2-6: Tests - Test Fc: Vibration (sinusoidal) (IEC :27); German version EN :28 Environmental testing - Part 2-27: Tests - Test Ea and guidance: Shock (IEC :28); German version EN :29 Environmental testing - Part 2-31: Tests - Test Ec: Rough handling shocks, primarily for equipmenttype specimens (IEC :28); German version EN :28 Environmental testing - Part 2-64: Tests - Test Fh: Vibration, broadband random and guidance (IEC :28); German version EN :28 DEPARTMENT OF DEFENSETEST METHOD STANDARD ENVIRONMENTAL ENGINEERING CONSIDERATIONS AND LABORATORY TESTS Test Report No (Edition 1) Page 13 of 71
14 7 Test Results Mechanical Tests Method 514.5, procedure IV EN Sine Vibration Operation Mode OPERATION Test performed Test Result Note frequency range 1..5 Hz Test passed X / Y / Z tested constant amplitude 3,5 mm cross-over-frequency 8,4 Hz acceleration 1 m/s² (~1 g) duration 45 min sweep 1 octave / minute Method 514.5, procedure IV EN Sine Vibration Operation Mode NON OPERATION Test performed Test Result Note frequency range 1..5 Hz Test passed X / Y / Z tested constant amplitude 7,5 mm cross-over-frequency 8,1 Hz acceleration 2 m/s² (~2 g) duration 45 min sweep 1 octave / minute Test Report No (Edition 1) Page 14 of 71
15 Method 514.4, procedure I, cat. 4 EN Random Vibration Operation Mode OPERATION Test performed Test Result Note constant asd see table below Test passed X / Y / Z tested slope RMS level duration see table below see table below 4 min standard deviation σ 3 Test Report No (Edition 1) Page 15 of 71
16 Method 514.4, procedure I, cat. 7 EN Random Vibration Operation Mode OPERATION Test performed Test Result Note constant asd see table below Test passed X / Y / Z tested slope RMS level duration see table below see table below 3 min standard deviation σ 3 Test Report No (Edition 1) Page 16 of 71
17 EN Single Shock Operation Mode OPERATION Test performed Test Result Note shock acceleration 15 m/s² ~15 g Test passed X / Y / Z tested shock duration count of shocks pulse shape 11 ms 3 per axis and direction half-sine pulse EN Single Shock Operation Mode NON OPERATION Test performed Test Result Note shock acceleration 2 m/s² ~2 g Test passed X / Y / Z tested shock duration count of shocks pulse shape 11 ms 3 per axis and direction half-sine pulse Method 516.5, procedure I EN Single Shock Operation Mode NON OPERATION Test performed Test Result Note shock acceleration 4 m/s² ~4 g Test passed X / Y / Z tested shock duration count of shocks pulse shape 11 ms 3 per axis and direction final-peak saw-tooth pulse Test Report No (Edition 1) Page 17 of 71
18 EN Drop Test Operation Mode TRANSPORT / PACKAGING Test performed Test Result Note drop height 8 mm Test passed --- count of shocks 1 per defined point faces 2/3/5 3/5 2/5 2/ drop Surface concrete Pass-Fail Criteria no visual damage; must operate after test Test Report No (Edition 1) Page 18 of 71
19 7.1 Mechanical Tests Test Equipment List Type Designation Inv.-no. Manufacturer Shakersystem TIRA GmbH Shaker S597/AIT TIRA GmbH Power amplifier A TIRA GmbH Sliptable TGT MO 2 XL 1923 TIRA GmbH 4-channel - controlsystem VR Vibration Research Software Vibration View 1925 Vibration Research Accelerometer M32 C ICP Accelerometer M32 C ICP Triaxial Accelerometer M356A2 246 ICP Triaxial Accelerometer M356A ICP Accelerometer M352 C ICP Accelerometer M352 C ICP Accelerometer M352 C ICP Vibration- and temperature- /climatic test chamber TIRAvibro TTV 712 ES VH 1934 TIRA GmbH Software WINKRATOS 1935 TIRA GmbH Data Aquisition Switch Unit 3497A 1967 Agilent Technologies 2 channel multiplexer 3491A 1968 Agilent Technologies Test Report No (Edition 1) Page 19 of 71
20 7.1.2 Testsetup Testsetup X-Axis Test Report No (Edition 1) Page 2 of 71
21 Test Report No (Edition 1) Page 21 of 71
22 Testsetup Y-Axis Test Report No (Edition 1) Page 22 of 71
23 Test Report No (Edition 1) Page 23 of 71
24 Testsetup Z-Axis Test Report No (Edition 1) Page 24 of 71
25 Test Report No (Edition 1) Page 25 of 71
26 7.1.3 Sine Vibration Method 514.5, procedure IV Operating Test Report No (Edition 1) Page 26 of 71
27 Frequency (Hz) Acceleration (G peak) TÜV SÜD SENTON GmbH X-Axis 7. Acceleration Profile 1. CH4_FAN CH3_ CH2_HDD CH1_PSU.1 Frequency: Hz : 1 G :.9976 G CH1_PSU: 1.35 G CH2_HDD: G CH3_:.9976 G CH4_FAN: 1.33 G Frequency: Hz : 1 G : 1.1 G CH1_PSU: G CH2_HDD: G CH3_: 1.1 G CH4_FAN: G Frequency (Hz) 6 Frequency vs. Time Frequency Time (Min) Breakpoint table: Start Freq. Amplitude End Freq. Amplitude 5 Hz 3.5 mm Hz 3.5 mm Hz 1 G 5 Hz 1 G Sweep rate: Sweep between 5 Hz and 5 Hz at 1 Oct/min Test level schedule: Duration Level 1) :45: 1 % ** Test started Jul 2, :34:48, running for :45:9 ** Current level: 1, running at 1 %, :45: of :45: complete Test Report No (Edition 1) Page 27 of 71
28 Frequency (Hz) Acceleration (G peak) TÜV SÜD SENTON GmbH Y-Axis Acceleration Profile Frequency: Hz : 1 G : 1.4 G CH1_PSU: G CH3_: 1.4 G CH4_FAN: G 1. Frequency: Hz : 1 G.1 : 1.11 G CH1_PSU: G CH3_: 1.11 G CH4_FAN CH4_FAN:.727 G CH3_ CH1_PSU Frequency (Hz) 6 Frequency vs. Time Frequency Time (Min) Breakpoint table: Start Freq. Amplitude End Freq. Amplitude 5 Hz 3.5 mm Hz 3.5 mm Hz 1 G 5 Hz 1 G Sweep rate: Sweep between 5 Hz and 5 Hz at 1 Oct/min Test level schedule: Duration Level 1) :45: 1 % ** Test started Jul 2, 211 1:18:1, running for :45:9 ** Current level: 1, running at 1 %, :45: of :45: complete Test Report No (Edition 1) Page 28 of 71
29 Frequency (Hz) Acceleration (G peak) TÜV SÜD SENTON GmbH Z-Axis 2. Acceleration Profile 1. CH4_FAN CH3_ CH2_HDD CH1_PSU 1..1 Frequency: 127 Hz : 1 G : 1.2 G CH1_PSU: G CH2_HDD:.2399 G CH3_: 1.2 G CH4_FAN: G Frequency (Hz) 6 Frequency vs. Time Frequency Time (Min) Breakpoint table: Start Freq. Amplitude End Freq. Amplitude 5 Hz 3.5 mm Hz 3.5 mm Hz 1 G 5 Hz 1 G Sweep rate: Sweep between 5 Hz and 5 Hz at 1 Oct/min Test level schedule: Duration Level 1) :45: 1 % ** Test started Jul 2, :45:4, running for :45:9 ** Current level: 1, running at 1 %, :45: of :45: complete Test Report No (Edition 1) Page 29 of 71
30 7.1.4 Sine Vibration Method 514.5, procedure IV Non Operating Test Report No (Edition 1) Page 3 of 71
31 Frequency (Hz) Acceleration (G peak) TÜV SÜD SENTON GmbH X-Axis 1. Acceleration Profile 1. Frequency: 46.5 Hz Frequency: Hz : 2 G : 2 G : 2 G : 2 G CH1_PSU: G CH1_PSU: G CH2_HDD: G CH2_HDD: 2.1 G CH3_: 2 G CH3_: 2 G CH4_FAN: 2.41 G CH4_FAN: 9.88 G Frequency: 42.6 Hz.1 : 2 G CH4_FAN : 2.1 G CH3_ CH1_PSU: 3.33 G CH2_HDD:.1258 G CH2_HDD CH3_: 2.1 G CH1_PSU CH4_FAN: G Frequency (Hz) 6 Frequency vs. Time Frequency Time (Min) Breakpoint table: Start Freq. Amplitude End Freq. Amplitude 5 Hz 7.5 mm Hz 7.5 mm Hz 2 G 5 Hz 2 G Sweep rate: Sweep between 5 Hz and 5 Hz at 1 Oct/min Test level schedule: Duration Level 1) :45: 1 % ** Test started Jul 2, :22:49, running for :45:1 ** Current level: 1, running at 1 %, :45: of :45: complete Test Report No (Edition 1) Page 31 of 71
32 Frequency (Hz) Acceleration (G peak) TÜV SÜD SENTON GmbH Y-Axis Acceleration Profile Frequency: 12.4 Hz : 2 G : 2.21 G CH1_PSU: 1.1 G CH2_HDD: G CH3_: 2.21 G CH4_FAN: G CH4_FAN CH3_ CH2_HDD CH1_PSU.1 Frequency: Hz : 2 G : 2.2 G CH1_PSU:.5892 G CH2_HDD: 11.9 G CH3_: 2.2 G CH4_FAN: G Frequency: Hz : 2 G : 2.3 G CH1_PSU:.4741 G CH2_HDD:.9564 G CH3_: 2.3 G CH4_FAN: 7.45 G Frequency (Hz) 6 Frequency vs. Time Frequency Time (Min) Breakpoint table: Start Freq. Amplitude End Freq. Amplitude 5 Hz 7.5 mm Hz 7.5 mm Hz 2 G 5 Hz 2 G Sweep rate: Sweep between 5 Hz and 5 Hz at 1 Oct/min Test level schedule: Duration Level 1) :45: 1 % ** Test started Jul 2, :41:4, running for :45:1 ** Current level: 1, running at 1 %, :45: of :45: complete Test Report No (Edition 1) Page 32 of 71
33 Frequency (Hz) Acceleration (G peak) TÜV SÜD SENTON GmbH Z-Axis 3. Acceleration Profile 1. CH4_FAN 1. CH3_.1 CH2_HDD CH1_PSU Frequency: Hz : 2 G : 2.4 G CH1_PSU: G CH2_HDD: G CH3_: 2.4 G CH4_FAN: G Frequency: Hz : 2 G : 2.6 G CH1_PSU: G CH2_HDD:.7317 G CH3_: 2.6 G.5 CH4_FAN: G Frequency (Hz) 6 Frequency vs. Time Frequency Time (Min) Breakpoint table: Start Freq. Amplitude End Freq. Amplitude 5 Hz 7.5 mm Hz 7.5 mm Hz 2 G 5 Hz 2 G Sweep rate: Sweep between 5 Hz and 5 Hz at 1 Oct/min Test level schedule: Duration Level 1) :45: 1 % ** Test started Jul 2, :35:5, running for :45:1 ** Current level: 1, running at 1 %, :45: of :45: complete Test Report No (Edition 1) Page 33 of 71
34 7.1.5 Random Vibration Method 514.4, procedure I, cat. 4 Operating Test Report No (Edition 1) Page 34 of 71
35 Acceleration (G) Acceleration (G²/Hz) TÜV SÜD SENTON GmbH X-Axis 5x1-1 Acceleration Profile 1x1-1 1x1-2 1x1-3 2x Frequency (Hz) Acceleration vs Time Time (Min) Breakpoint table: Frequency G²/Hz db/octave 5 Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz.14 Test Report No (Edition 1) Page 35 of 71
36 Test level schedule: Duration Level 1) :4: 1 % ** Test started Aug 1, :13:, running for :4:53 ** Current level: 1, running at 1 % for :4: of :4: Measurements: : 2.46 G RMS : 2.46 G RMS 2.12 mm pk-pk mm pk-pk Test Report No (Edition 1) Page 36 of 71
37 Acceleration (G) Acceleration (G²/Hz) TÜV SÜD SENTON GmbH Y-Axis Acceleration Profile 1x1-1 1x1-2 1x1-3 1x Frequency (Hz) Acceleration vs Time Time (Min) Breakpoint table: Frequency G²/Hz db/octave 5 Hz Hz Hz Hz Hz Hz Hz Hz Hz.9 28 Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Test Report No (Edition 1) Page 37 of 71
38 41 Hz Hz Hz.7 Test level schedule: Duration Level 1) :4: 1 % ** Test started Aug 1, :49:33, running for :4:45 ** Current level: 1, running at 1 % for :4: of :4: Measurements: : G RMS : G RMS mm pk-pk mm pk-pk Test Report No (Edition 1) Page 38 of 71
39 Acceleration (G) Acceleration (G²/Hz) TÜV SÜD SENTON GmbH Z-Axis Acceleration Profile 1x1 1x1-1 1x1-2 1x Frequency (Hz) 5. Acceleration vs Time Time (Min) Breakpoint table: Frequency G²/Hz db/octave 5 Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz.17 Test Report No (Edition 1) Page 39 of 71
40 Test level schedule: Duration Level 1) :4: 1 % ** Test started Aug 1, :43:21, running for :4:57 ** Current level: 1, running at 1 % for :4: of :4: Measurements: : G RMS : G RMS mm pk-pk mm pk-pk Test Report No (Edition 1) Page 4 of 71
41 7.1.6 Random Vibration Method 514.4, procedure I, cat. 7 Operating Test Report No (Edition 1) Page 41 of 71
42 Acceleration (G) Acceleration (G²/Hz) TÜV SÜD SENTON GmbH X-Axis 9x1-2 Acceleration Profile 1x1-2 1x1-3 CH3_R1 3x Frequency (Hz) Acceleration vs Time 1..1 CH3_R Time (Min) Breakpoint table: Frequency G²/Hz db/octave 15 Hz Hz Hz.2 5 Hz Hz.1262 Test level schedule: Duration Level 1) :3: 1 % ** Test started Jul 29, :11:17, running for :3:24 ** Current level: 1, running at 1 % for :3: of :3: Measurements: : 4.11 G RMS : G RMS mm pk-pk mm pk-pk Test Report No (Edition 1) Page 42 of 71
43 Acceleration (G) Acceleration (G²/Hz) TÜV SÜD SENTON GmbH Y-Axis 9x1-2 Acceleration Profile 1x1-2 1x1-3 CH3_R1 3x Frequency (Hz) Acceleration vs Time 1..1 CH3_R Time (Min) Breakpoint table: Frequency G²/Hz db/octave 15 Hz Hz Hz.2 5 Hz Hz.1262 Test level schedule: Duration Level 1) :3: 1 % ** Test started Jul 29, :27:46, running for :3:25 ** Current level: 1, running at 1 % for :3: of :3: Measurements: : 4.11 G RMS : 4.12 G RMS mm pk-pk 1.44 mm pk-pk Test Report No (Edition 1) Page 43 of 71
44 Acceleration (G) Acceleration (G²/Hz) TÜV SÜD SENTON GmbH Z-Axis 9x1-2 Acceleration Profile 1x1-2 1x1-3 CH3_R1 3x Frequency (Hz) Acceleration vs Time 1..1 CH3_R Time (Min) Breakpoint table: Frequency G²/Hz db/octave 15 Hz Hz Hz.2 5 Hz Hz.1262 Test level schedule: Duration Level 1) :3: 1 % ** Test started Aug 1, 211 1:55:4, running for :3:28 ** Current level: 1, running at 1 % for :3: of :3: Measurements: : 4.11 G RMS : 4.22 G RMS mm pk-pk 1.45 mm pk-pk Test Report No (Edition 1) Page 44 of 71
45 7.1.7 Shock Operating Test Report No (Edition 1) Page 45 of 71
46 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH X-Axis positive 4 Acceleration CH4_FAN -3 CH3_ CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, :11:14 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 15 G (Positive) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: G Output voltage: Volts peak Test Report No (Edition 1) Page 46 of 71
47 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH X-Axis negative 5 Acceleration CH4_FAN CH3_ CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, :12:15 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 15 G (Negative) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: G Output voltage: Volts peak Test Report No (Edition 1) Page 47 of 71
48 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH Y-Axis positive 6 Acceleration CH4_FAN CH3_ CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, ::55 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 15 G (Positive) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: G Output voltage: Volts peak Test Report No (Edition 1) Page 48 of 71
49 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH Y-Axis negative 1 Acceleration CH4_FAN CH3_ CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, :4:25 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 15 G (Negative) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: G Output voltage: Volts peak Test Report No (Edition 1) Page 49 of 71
50 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH Z-Axis positive 4 Acceleration CH4_FAN CH3_ -1 CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, :27:9 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 15 G (Positive) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: G Output voltage: Volts peak Test Report No (Edition 1) Page 5 of 71
51 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH Z-Axis negative 4 Acceleration CH4_FAN CH3_ CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, :26:25 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 15 G (Negative) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: G Output voltage: Volts peak Test Report No (Edition 1) Page 51 of 71
52 7.1.8 Shock Non Operating Test Report No (Edition 1) Page 52 of 71
53 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH X-Axis positive 6 Acceleration CH4_FAN CH3_ -4 CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, :13:19 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: G Output voltage: Volts peak Test Report No (Edition 1) Page 53 of 71
54 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH X-Axis negative 5 Acceleration CH4_FAN CH3_ CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, :13:59 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: 2.12 G Output voltage: Volts peak Test Report No (Edition 1) Page 54 of 71
55 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH Y-Axis positive 8 Acceleration CH4_FAN -6 CH3_ CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, :8:58 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: G Output voltage: Volts peak Test Report No (Edition 1) Page 55 of 71
56 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH Y-Axis negative 15 Acceleration 1 5 CH4_FAN CH3_ -5 CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, :8:2 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: 2.6 G Output voltage: Volts peak Test Report No (Edition 1) Page 56 of 71
57 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH Z-Axis positive 1 Acceleration 5-5 CH4_FAN -1 CH3_ CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, :29:35 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: G Output voltage: Volts peak Test Report No (Edition 1) Page 57 of 71
58 Displacement (mm) Acceleration (G) TÜV SÜD SENTON GmbH Z-Axis negative 2 Acceleration CH4_FAN CH3_ -1 CH2_HDD CH1_PSU Displacement Test level schedule: Pulses Level 1) 3 1 % ** Test started Jul 2, :28:44 ** Current level: 1, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 2 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration Normal limits used channels: CH3_ Measurements: amplitude: 19.7 G Output voltage: Volts peak Test Report No (Edition 1) Page 58 of 71
59 7.1.9 Shock Method 516.5, procedure I Non Operating Test Report No (Edition 1) Page 59 of 71
60 Displacement (mm) Acceleration (m/s²) TÜV SÜD SENTON GmbH X-Axis positive 6 Acceleration Displacement Test level schedule: Pulses Level 1) 3 6 % 2) 3 8 % 3) 3 1 % ** Test started Sep 14, :46:33 ** Current level: 3, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Terminal Peak Sawtooth Pulse with amplitude 4 m/s² (Positive) Pre-pulse amplitude: 5 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration MIL-STD limits enabled channels: CH1_R1 Measurements: amplitude: 36.4 m/s² Output voltage: Volts peak Test Report No (Edition 1) Page 6 of 71
61 Displacement (mm) Acceleration (m/s²) TÜV SÜD SENTON GmbH X-Axis negative 4 Acceleration Displacement Test level schedule: Pulses Level 1) 3 6 % 2) 3 8 % 3) 3 1 % ** Test started Sep 14, :54:36 ** Current level: 3, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Terminal Peak Sawtooth Pulse with amplitude 4 m/s² (Negative) Pre-pulse amplitude: 5 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration MIL-STD limits enabled channels: CH1_R1 Measurements: amplitude: m/s² Output voltage: Volts peak Test Report No (Edition 1) Page 61 of 71
62 Displacement (mm) Acceleration (m/s²) TÜV SÜD SENTON GmbH Y-Axis positive 6 Acceleration Displacement Test level schedule: Pulses Level 1) 3 6 % 2) 3 8 % 3) 3 1 % ** Test started Sep 14, :32:58 ** Current level: 3, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Terminal Peak Sawtooth Pulse with amplitude 4 m/s² (Positive) Pre-pulse amplitude: 5 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration MIL-STD limits enabled channels: CH1_R1 Measurements: amplitude: m/s² Output voltage: Volts peak Test Report No (Edition 1) Page 62 of 71
63 Displacement (mm) Acceleration (m/s²) TÜV SÜD SENTON GmbH Y-Axis negative 3 Acceleration Displacement Test level schedule: Pulses Level 1) 3 6 % 2) 3 8 % 3) 3 1 % ** Test started Sep 14, :28:32 ** Current level: 3, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Terminal Peak Sawtooth Pulse with amplitude 4 m/s² (Negative) Pre-pulse amplitude: 5 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration MIL-STD limits enabled channels: CH1_R1 Measurements: amplitude: m/s² Output voltage: Volts peak Test Report No (Edition 1) Page 63 of 71
64 Displacement (mm) Acceleration (m/s²) TÜV SÜD SENTON GmbH Z-Axis positive 6 Acceleration Displacement Test level schedule: Pulses Level 1) 3 6 % 2) 3 8 % 3) 3 1 % ** Test started Sep 14, 211 1:27:15 ** Current level: 3, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Terminal Peak Sawtooth Pulse with amplitude 4 m/s² (Positive) Pre-pulse amplitude: 5 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration MIL-STD limits enabled channels: CH3_R Measurements: amplitude: m/s² Output voltage: Volts peak Test Report No (Edition 1) Page 64 of 71
65 Displacement (mm) Acceleration (m/s²) TÜV SÜD SENTON GmbH Z-Axis negative 3 Acceleration Displacement Test level schedule: Pulses Level 1) 3 6 % 2) 3 8 % 3) 3 1 % ** Test started Sep 14, 211 1:33:33 ** Current level: 3, running at 1 % for 3 of 3 pulses Test Profile: 11 ms Terminal Peak Sawtooth Pulse with amplitude 4 m/s² (Negative) Pre-pulse amplitude: 5 % of the peak acceleration Post-pulse amplitude: 2 % of the peak acceleration MIL-STD limits enabled channels: CH3_R Measurements: amplitude: m/s² Output voltage: Volts peak Test Report No (Edition 1) Page 65 of 71
66 7.1.1 Drop Test Shipping Package Test Report No (Edition 1) Page 66 of 71
67 Test Report No (Edition 1) Page 67 of 71
68 Test Report No (Edition 1) Page 68 of 71
69 Test Report No (Edition 1) Page 69 of 71
70 Test Report No (Edition 1) Page 7 of 71
71 8 Revision History Revision History Edition Date Issued by Modifications 1 September 29, 211 Reinhold Markl (sw) First Edition Test Report No (Edition 1) Page 71 of 71
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