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1 Installation and Operation Manual Bedienungsanleitung Mode d emploi CEDES English Deutsch Français Door Safety and Comfort is our priority! IMPORTANT NOTE FOLLOW THE INSTRUCTIONS GIVEN IN THIS MANUAL CAREFULLY. FAILURE TO DO SO MAY CAUSE CUSTOMER COMPLAINTS AND SERIOUS CALL BACKS. KEEP INSTRUCTION MANUAL ON SITE. CEDES Version 2.1 / 13 th July 2010 Part No

2 Installation and Operation Manual IMPORTANT NOTICE WHEN A CEGARD/3D SYSTEM IS USED AS A REPLACEMENT FOR MECHANICAL SAFETY EDGES, IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE THAT ON COMPLETION, THE INSTALLATION COMPLIES WITH ALL THE RELEVANT STATE CODES, LOCAL CODES AND REGULATIONS THAT PERTAIN TO INFRARED AND PHOTOELECTRIC DOOR PROTECTION DEVICES! ONLY AUTHORIZED AND FULLY TRAINED PERSONNEL SHOULD INSTALL THE DOOR SENSOR CONTROLLER, 3D SENSOR AND LIGHT CURTAIN! DO NOT USE THIS PRODUCT FOR THE PROTECTION OF DANGEROUS MACHINERY OR IN EXPLOSIVE ATMOSPHERES OR RADIOACTIVE ENVIRONMENTS! USE ONLY SPECIFIC AND APPROVED TYPES OF SAFETY DEVICES FOR SUCH APPLICATIONS, OTHERWISE SERIOUS INJURY OR DEATH OF PERSONNEL MAY OCCUR! Ex WARNING DOOR SENSOR CONTROLLER UNITS CAN ONLY ACHIEVE THEIR GIVEN FUNCTION, IF THE INSTRUCTIONS GIVEN IN THIS INSTRUCTION MANUAL AND THE DOCUMENTS MENTIONED WITHIN ARE FOLLOWED EXACTLY, AS WELL AS CONSULTING THE VALID LAWS AND REGULATIONS AT THE TIME OF INSTALLATION. THE INSTALLER OR SYSTEM INTEGRATOR WILL BE FULLY RESPONSIBLE FOR A SAFE INTEGRATION OF THIS PRODUCT. THIS INSTRUCTION MANUAL IS PART OF THE DOOR CONTROLLER. IT MUST BE KEPT ACCESSIBLE TOGETHER WITH THE OTHER ELEVATOR DOCUMENTATION DURING ITS ENTIRE LIFE CYCLE FOR ALL PERSONNEL RESPONSIBLE FOR ASSEMBLY, INSTALLATION, OPERATION AND MAINTENANCE. 2 CEDES/July 2010

3 Installation and Operation Manual Content 1. Introduction General Operation Mechanical Installation Switch OFF main power Installation of DSC 24V or DSC Operating mode of the 3D sensor Installation of magnetic switch Electrical installation supply Wire light curtain to DSC Wire 3D sensor to DSC Wire bypass switch to DSC up and test for proper function Finished Maintenance Door Sensor Controller settings Trouble shooting LED indicators (Door Sensor Controller) Problem Checklist Technical data DSC 230 and DSC 24 V Product label Technical data Light curtain Door Sensor Controller 24 V Door Sensor Controller 230 VAC / DC D Sensor Bistable Magnetic Reed Switch Mechanical data Door Sensor Controller Mounting kit, bypass switch, cable Accessories Ordering information Complete 3D systems Complete MiniMax units TLS units Spare parts and accessories Certificates of Compliance / Konformitätserklärungen / Certificats de conformité A1 Connection diagram Memco Elite Introduction The is an complete package for either new elevator installations or modernization to extend the light-curtain-based 2D-protection of elevator doors towards a 3D-protection of the elevator entrance area. It consists of the following components: Door sensor controller DSC 24V / DSC 23, Fast diffuse reflective sensor TLS 260-NPT NPN for 3D monitoring Bistable Magnetic Reed Switch for bypassing the TLS Attachments for mounting the TLS This document contains some technical specification of the different components and their installation procedure. The entrance area monitoring system from CEDES extends the function of a light curtain on an automatic door in order to obtain far-reaching, contact-less detection of approaching persons or objects in the entrance area. The system is suitable for new building works such as in the case of a modernization. The Door Sensor Controller (DSC) detects the signal from the entrance area sensor and the light curtain together. Depending on an internal temporal sequencing it either holds the door open, allows it to reverse or allows it to close despite an occupied entrance area sensor if no-one enters or leaves the elevator cab. The comfort of this plant improves due to contactless detection of approaching persons with a simultaneous increase in the availability of the cab. The 3D detection volume (entrance area) is set up for the installation and remains unchanged during movement of the door. The entrance area sensor is blanked between 300 mm and 50 mm before full door closure, when correctly installed. is mounted so that it moves with the elevator on the elevator cabin doors or in the lower fraction of the cable laid. It is necessary to have light curtain or at least a light barrier in the door plane for satisfactory functioning of the. This is the only way that the door sensor controller can recognise whether a person who triggered entrance area sensor also actually entered the lift cabin. The works in an optimal manner with a light curtain from CEDES. The system does, however, also operate perfectly with all other makes available on the market. An option to the port match available is also a relay module from CEDES (see Annex A1 - Connection to the light curtain Memco Elite ). CEDES/July

4 The scope of delivery includes: DSC, TLS 260, magnetic switch and actuator, assembly material and an instructions manual. Installation and Operation Manual This operating sequence only makes sense if the period that the door is held open for by the door / elevator control system is set to be shorter than the 3D time. This achieves better availability of the elevator system. If the period that the door is held open for is longer than the 3D time, the 3D sensor is no longer active upon closing of the doors. The 3D time can be adapted on-site to the respective local needs using the Door Sensor Controller with the aid of a small sliding switch between fast (12 seconds) and slow (18 seconds). Further applicable documents: [1] TLS 260, Installation and Operation Manual, CEDES Part No Mechanical Installation Scope of delivery Important The system can use CEDES light curtains or any other brand, as long as it is a 24 V system or that it comes with a relay output. For installation of the light curtain, please refer to the corresponding instruction manuals. 2. General Operation The operating sequence begins with the opening of the door. When this starts, the system is initialised by the magnetic switch and activates the 3D sensor. From now on the so-called 3D time is running depending on the setting for 18 seconds (slow) or 12 seconds (fast). The entrance area sensor TLS 260 calibrates itself within about 1.5 seconds to the situation on the respective floor which is shown by the green LED on the entrance area sensor. The 3D sensor is effective as long as the 3D time has not expired and the system will reverse the doors or will hold them open if it detects a person. If someone then actually does enter the elevator cabin and thus interrupts the protective field of the light curtain, then the 3D time will be reset and begins anew at 0 with 11 ( slow ) or 7 ( fast ) seconds. The 3D sensor no longer evaluates after expiry of the 3D time! This means that a person coming close to the sensor will be detected but the sensor will not react to him. Only interruption of the light curtain sets the time to 0 again. During a closing process of the doors, the 3D sensor is bridged shortly before the end positions of the door by means of a magnetic switch. In this way the operating sequence is finished. The Installation should be done in the following sequence: 1. Switch off 230 V / 24 V and mark clearly that this elevator is Out of service 2. Installation of the light curtain (emitter, receiver and cables) and the control unit (if available) 3. Installation of the Door Sensor Controller 4. Installation of 3D sensor 5. Installation of magnetic switch for bypass 6. Electrical installation 7. -up and test for proper function 3.1. Switch OFF main power For your own safety, turn the power off before you start working on the elevator! Clearly mark that this elevator is Out of service Installation of DSC 24V or DSC 23 The door sensor controller DSC is generally mounted above on the lift cabin or in the control panel of the lift cabin and functions as an interface between the optical safety edge system, 3D sensor, bridging switch and door control.the DSC 24 V / 230 V is a universal door sensor controller with the following features: Universal power supply in the range of 20 VAC / DC 265 VAC / DC Bypassing of the 3D-detection area to prevent a reduction in the elevator performance Limited functionality test of the light curtain and the 3D-sensor The Door Sensor Controller can be mounted horizontally or vertically with four screws near the door drive. 4 CEDES/July 2010

5 Installation and Operation Manual NOTICE: The PCB is sensitive to electro static discharge and must be handled with care to prevent callbacks. Use antistatic procedures when handling these boards. For the USA and Canada: Connect all wiring with more than 42 V through a Greenfield Fitting. Disconnect power before opening the Door Sensor Controller to prevent electrical shock. Otherwise serious injury or death of personnel may occur! Knockout hole for Greenfield Fitting Final installation with Greenfield Fitting (from T&B or other UL / CSA approved manufacturer) 3.3. Operating mode of the 3D sensor The TLS 260 measures the reflectivity of objects against the background reflection, calculates with intelligent signal processing the changes in the active area and switches the output. The TLS 260 exhibits very fast calibration capabilities: objects which remain static in the active area are automatically concealed through calibration within 1.5 seconds. The original reference value remains stored during the calibration interval. If the object disappears within the calibration time, the original reference value will be reinstated without further calibration. On power up the TLS carries out a calibration where the reflection of the background is measured. This value is stored as the reference value. Should an object intrude into the active area the reflectivity changes. This difference is measured and the output is switched. The greater the difference to the reference value the more sensitive the reaction. The TLS 260 does not recognize objects of the same reflectivity as the background. Therefore the following application points can be deduced: Highest sensitivity can be expected with high contrast between background and object, i.e. with Carpets, fabrics, rubber, asphalt, wood, concrete, terracotta, cardboard as background Persons to be detected Green LED is constantly on when there is no object in the 3D area Standard sensitivity can be expected: High reflective backgrounds like marble, polished metal, glass Light objects in front of light background Dark objects in front of dark background No background detected Standard sensitive applications are indicated by flashing the green LED. The sensor still works correctly. Distance table of different reference materials Reference material Correction factor Condition: Angle 90 Kodak white 1.0 Kodak grey 0.6 Bright concrete Dry gravel Dark carpet Grey plastic floor (PVC etc.) Wood bright, cardboard brown Glass, metal plate Black floor, asphalt Cotton white Card board dull black Table 1: Distance correction factor for specified distance range of TLS sensor Example TLS 260 on a wooden floor. Angle is 90. Nominal range from data sheet: 4 m f = Effective range: 0.75 x 4 m = 3 m CEDES/July

6 Operating mode of the 3D sensor: The 3D sensor is most effectively mounted on the backside of the cabin transom. For center opening doors (Figure 1), it should be mounted central to the door panels; with side opening doors (Figure 2) it should be mounted on the side of the slam post. Protection area Ø ca. 300 mm Cabin Figure 1: Center Opening Cabin Protection area Ø ca. 300 mm Figure 2: Side Opening TLS Protection area Ø ca. 800 x 150 mm TLS Two mounting principles are possible for the 3D sensor, surface or flush mounting. The different mounting steps are given as follows: Installation and Operation Manual 2. Drill mounting holes whereby the optionally available sensor holder can be used as drill pattern. For surface mounting, (Figure 4), four self tapping screws are foreseen to fix the holder on the transom (use 3.2 mm drill bit). Another hole on the left or the right side of the sensor can be used as cable outlet/inlet (use 12 mm drill bit). As a option the cable can be guided also trough the predetermined breaking point of the cover. In this case, no extra hole for the cable is necessary. For flush mounting, (Figure 5), the holder will be fixed with two screws and two screw nuts. The nuts have to be inserted into the holder before the holder will be fixed with the screws. No extra hole is necessary for the cable. Place the black oval cover on the visible side of the transom before fixing the screws. Fix the sensor holder with the appropriate screws. 3. Check that the rubber grommets are already inserted into the sensor holder. 4. Put the cable trough the strain-relief and the extra hole and fix the sensor in between the holder side panels. 5. Adjust position of the 3D sensor. Use an angle smaller than 25 to the required background (e.g. for an door height of 2 meters, the sensor cone can be aligned to a maximum of 1 m out of the elevator cabin. 6. Snap in the cover (only for surface mounting necessary) 1. Important: The sensor holder must be aligned into the marked direction (Figure 3). Make sure the sensor holder has the correct final orientation - the direction of the pointed out arrow looks out of the cabin. Lobby ± 0.20 Ø ± Cabin R 5 Figure 3: Alignment of 3D Sensor holder (View from above) 6 CEDES/July 2010

7 Installation and Operation Manual Figure 4: Surface mounting of 3D sensor Figure 5: Flush mounting of 3D sensor 3.4. Installation of magnetic switch The use of a bistable Magnetic Reed Switch is necessary to bypass the 3D sensor when the door is closing. The sensor should be mounted on the backside of the cab transom so as not to interfere with the function of the elevator. The magnet to switch the sensor must be mounted on the door panel. Mount the actuating part for the switch temporarily so the exact position is still easily adjustable. Moving the Activator magnet from left to right will cause a short circuit of the magnetic switch. The bistable contact guarantees that short-circuiting is only possible with left-right movements, and opencircuiting only with right-left movements. As a consequence, there is no uncertainty in case of a missed movement, such as a miss-leading inversion of the switching logic. Important: The 3D sensor shall be bypassed 50 to 300 mm before full door closure. This prevents the wings of the door grazing the active area of the 3D sensor and therefore continuously re-opening the lift doors. The switching operation is visualized in Figure 7. Bypass Sensor TLS Sensor Light Curtain Activator for Bypass Sensor Protection zone TLS Sensor Protection field Light Curtain Figure 6: Mechanical installation overview CEDES/July

8 Installation and Operation Manual Door Opening Door Closing Switching element, fixed with screws or adhesive tape SCHMERSAL SCHMERSAL d SCHMERSAL SCHMERSAL d Make sure, that the cable outlet is directed to the door opening Actuator Magnet, fixed on a moving part Distance d to the switching element must be between 10 and 30mm Status Door Status Bypass Status Door Status Bypass Close Contact close Close Contact close Open Contact open Open Contact open Figure 7: Function of magnet switch 3.5. Electrical installation supply Important Before connecting the power supply cable, please put the cable first trough the blue strain-relief of the controller. N P : AC neutral, plus or minus for DC : AC Hot, plus or minus for DC : Protective ground Important The maximum contact rating of the output relay is VAC / 8 A VDC / 0.5 A - 30 VDC / 8 A The minimum contact rating is 5 VDC / 10 ma. Follow the wiring diagram (Figure 9) to connect the door drive to the relay output. Only if the relay is connected as shown in the diagram below, the whole unit will work as a fail safe 1 (page 55) protection device Wire light curtain to DSC Important Before connecting the light curtain, please put the cable first with the plug side trough the blue strainrelief of the controller. For light curtain use the strain-relief with two holes, one for the receiver cable, one for the emitter cable. Use of CEDES MiniMax light curtain: The receiver connector (Rx) (3-pin WAGO connector) must be plugged into the 3-pin WAGO plug The transmitter connector (Tx) (2-pin WAGO connector) must be plugged into the 2-pin WAGO plug Use of other light curtain with semi-conductor output: The 3D-Controller DSC 230 V processes the signals of different sensors and activates the output relay for the elevator control. The output type of a light curtain can be: (1) NPN (with pull-up resistor), (2) NPN (open collector), (3) PNP (with pull-down resistor) (4) PNP (open emitter) 8 CEDES/July 2010

9 Installation and Operation Manual The logic of a light curtain can be: (A) HI = object ; GND = free (B) GND = object ; HI = free The DSC controller is able to recognize both, type (1 4) and logic (A, B) of the connected light curtain automatically! Follow the wiring diagram (Figure 9) to connect receiver and emitter edge correctly. The controller delivers a separate 24 V supply for emitter and receiver. For a proper function it is imperative to use them. The light curtain output will be connected on the 3-pole WAGO connector of the receiver connector. There are several pre-confected cables available. Please ask your CEDES partner. Use of other light curtain with relay output (e.g. cegard/max) Light curtains with relay outputs can also be connected to the Door Sensor Controller. Follow the wiring diagram Figure 8 to connect the light curtain output to the Door Sensor Controller. Emitter Receiver Contact = free Contact = Common contact Contact = Object Light curtain output Figure 8: Connection of light curtain with relay output Wire 3D sensor to DSC Important Before connecting the 3D sensor, please put the cable first with the plug side trough the blue strainrelief of the controller. Use a strain-relief with two holes, one for 3D sensor, one for the bypass switch. The connection of the 3D sensor is made with a 4-pin WAGO Connector. The 3D sensor cable is pre-wired and can simply be switched into the 4-pin socket according to Figure 9. If the plug is lost or if you want to use another TLS Type as 3D sensor, please refer to Figure 9. Connection check: The output of the 3D sensor must be 24 V if no object is within the 3D detection area (visualized with the green LED on the 3D sensor). The active area is now tested with the aid of an object. Introduce this object at operating range from all four corners and remember the spot where the TLS triggers. The red LED lights up if the object is detected and the output switches Wire bypass switch to DSC Important Before connecting the bypass switch, please put the cable first trough the blue strain-relief. For bypass switch use the same strain-relief (with two holes) as for the 3D sensor. This magnetic switch will be connected in parallel to the 3D sensor. The bypass sensor cable has to be wired to the 2-pin WAGO socket according to Figure 9. The polarity of the connection has no influence, as the provided switch comes with a relay output. Connection check: The contact of the magnetic switch must be closed if the 3D sensor is bypassed which means the door is closed. CEDES/July

10 Operation Manual Earth 3D timing 24V supply: 24 V 20 % Fast Slow Optional for DSC 24V 0 V 24 V Buzzer ON OFF 3D Sensor Signal Emitter Bypass Bypass Bypass Signal Receiver LED 3D Output Amber Green Amber ON OK OFF No Flash Failure - - CEDES Output V Relay N L COM NC NO NO NC COMMON P N Earth Relay Output: VAC / DC supply: VAC / DC LED definition: - LED (green) is ON, if supply voltage is connected correctly - Output LED (amber right) is ON, if the COM output is connected with the NO output - Status LED 3D (amber left) is ON, if there is a object in the 3D area Bypass definition: - Signal and have to be connected when the door is closed Buzzer definition: - Buzzer sounds, if the light curtain is obstructed. The buzzer can be switched off 3D timeout definition: - Fast means (12s first or 7s after LC has been interrupted) - Slow means(18s first or 11s after LC has been interrupted) Output Relay definition: - No applied: Connection between COM and NC - applied: No obstruction COM = NO Obstruction COM = NC Bypass1 Bypass2 for 3D sensor and bypass switch MiniMax Emitter MiniMax Receiver 24 V 0 V 3D Sensor Output 0 V 24 V 0 V 3D Output 0 V TLS 250 N(P) brown / amber white gray green TLS 260 brown / white blue black - Figure 9: Wiring of Door Sensor Controller up and test for proper function Turn on power after the light curtain, the 3D sensor and the bypass switch have been correctly installed. The green LED in the Door Sensor Controller indicates that there is supply voltage available. An amber LED indicates if there is an obstruction in the 3D area. In case the protected areas are NOT obstructed, the left amber LED is OFF. Installation advice When the buzzer is switched on with the sliding switch, a disrupted beam condition in the light curtain is indicated with a buzzer signal. This function is very helpful after installation to check the proper function of the components. If the Door Sensor Controller, the light curtain or the 3D sensor do not operate as described in this section, please refer to chapter 7 Trouble Shooting. 4. Finished Congratulations! You have successfully installed one of the most powerful, reliable and cost effective door protection systems available today. It will benefit your customers for many years to come. 5. Maintenance There is no special maintenance required for this 3D system. We recommend checking the proper function of all devices during normal elevator maintenance. 10 CEDES/July 2010

11 Installation and Operation Manual 6. Door Sensor Controller settings The following settings can be changed by sliding switch in the manner described below: Buzzer 3D Timeout Device Sliding Switch Sliding Switch Setting 1: Fast OFF: Buzzer off OFF: 3D-timeout x 1 = 12 s x 2 = 7 s Setting 2: Slow ON: Buzzer on ON: 3D-timeout x 1 = 18 s x 2 = 11 s The period that the door is held open for by the door control system can be shortened if necessary after installation of the so that the antechamber in front of the lift cabin is now just monitored. x 1 begins to count down as soon as the door is opened. After this time (x 1 ) has expired, the 3D sensor becomes inactive. If no object is detected in the 3D sensor s monitored area when the doors open, the doors can be closed again immediately (norm. 1.5 s), immaterial of x 1. x 2 : If the protection field of the light curtain is interrupted after the doors are opened or during the time period x 1, the timer x 2 is then started. With every further (new) interruption of the protection area, x 2 is reset and the x 2 countdown restarted. 7. Trouble shooting 7.1. LED indicators (Door Sensor Controller) Indication Amber Green Amber (3D sensor) () (Output relay) Action good Normal operation, without any interruption Interruption Normal operation, 3D sensor interrupted within 3D-timeout Interruption Normal operation, 3D sensor interrupted after 3D-timeout Interruption Normal operation, only light curtain interrupted No power No protection, check power supply cable and wire connections 3D Failure No 3 D protection, check 3D sensor and wire connections = LED on = LED off = LED flashing = Irrelevant CEDES/July

12 Installation and Operation Manual 7.2. Problem Checklist Problem What to check? Refer to No function, door open Green and amber LED OFF supply good? wire broken? Defect control unit? Chapter 3 Installation Door constantly open, free protective area Is Light curtain correctly connected to the Door Sensor Controller? No or bad grounding (PE) connection? Are all beams NOT interrupted? Are the sensors looking "face-to-face"? Dirty sensors or vision shields? Bad alignment? Excessive EMC interference e.g. from door drive or fluorescent lamps? Is the 3D sensor correctly connected to the Door Sensor Controller? Is the alignment done properly? Chapter 3 Installation Please refer to the MiniMax installation and operation manual [1]. Chapter 3 Installation Door close, although there is a object in the 3D area Is the 3D sensor correctly connected to the Door Sensor Controller? Is the alignment done properly? Is the magnetic switch correctly connected to the Door Sensor Controller? Is the magnetic switch maybe permanently bypassing the 3D sensor? Is the 3D time (3D time out) already expired? Chapter 3 Installation Chapter 3 Installation Random door openings No or bad grounding (PE) connection? Dirty sensors or vision shields? Excessive EMC interference e.g. from door drive or fluorescent lamps? Damaged cable to the sensors, check for break in the cables by moving the cable by hand? Interference with other infrared sensors with the receiver directly or via mirroring from shiny surfaces? Position of magnetic switch is displaced. Chapter 3 Installation Please refer to the MiniMax installation and operation manual [1]. 8. Technical data DSC 230 and DSC 24 V 8.1. Product label 3D timing Fast Slow Optional for DSC 24V Buzzer Bypass Bypass ON OFF 3D Sen sor Bypass Signal Signal 24V Emitter Receiver 3D LED Amber ON OFF Output Green Amber OK No Flash Failure - - CEDES Output V Relay N COM NC NO L 12 CEDES/July 2010

13 Installation and Operation Manual 8.2. Technical data Light curtain For technical data of the connected light curtain please refer to the corresponding manual Door Sensor Controller 24 V Description Min. Max. Comment supply voltage U SP 19.2 V 28.8 V DC voltage only! (24 VDC, ± 20 %) Ripple voltage on U SP - 10% (U SP ) Current consumption 135 ma Typ., without load Relay contact rating 5 V / 10 ma 30 VDC / 8 A All other data are the same as for the 23 Door Sensor Controller Door Sensor Controller 230 VAC / DC Description Min. Max. Comments Supply range U SP 20 VAC / DC 265 VAC / DC 50 / 60 Hz For the USA and Canada use "Greenfield Fittings" with voltage above 42 volts Ripple voltage on U SP - 10% of U SP Acceptable (high-frequency) ripple on AC and DC voltages Current consumption VDC VAC Output rated current on 24V output ma If TLS is connected, the maximum current consumption of the light curtain is 100 ma. Relay contact rating 5 VAC / 10 ma 250 VAC / 8 A NC and NO, selectable 125 VDC / 0.5 A Important 30 VDC / 8 A If switching high voltage DC, use pilot relay (not included) Protection class IP54 - Similar to NEMA type 3 Temperature range -20 C -5 F +55 C +132 F Operation Temperature range -30 C -22 F +85 C +220 F Storage Terminals WAGO, 6 x 5.08 WAGO, 4 x 3.81 WAGO, 2 x 3.81 WAGO, 3 x 3.81 WAGO, 2 x supply and output 3D sensor Bypass switch Light curtain receiver edge Light curtain emitter edge Housing material - - ABS Housing color - - Blue Enclosure rating Type 3 (IP54) Flame resistance UL94 V-0 - Vibration, shock - - IEC IEC EMC / EMI - - EN (general function circuits) EN (general function circuits) Certificates CE, CSA B / ASME-A Connections WAGO 3.5 (Sensors, bypass switch) WAGO 5.08 (Supply, output relays) CEDES/July

14 Installation and Operation Manual D Sensor Description Min. Max. Comments Sensor TLS 260 Diffuse reflective sensor with intelligent data processing Safety category B, EN supply 12 VDC 30 VDC Current consumption VDC, depending on TLS state Output NPN (with Pull-up resistor) U OUT according to power supply voltage Display LED Red & green Connection cable 0.5 m PVC, 4 core Extension cable 3 m PVC, 4 core Range setting ca ,000 Reference white (reflectivity 90%), Object = 400 mm grey (reflectivity 18 %) Active area ca m Range setting Rise time Fall time Maximum admissible light (sun) Calibration interval Protection autom. nom. 50 s, max. 100 ms nom. 0.5 s, max. 3 s > 10,000 Lux 1.5 s Temperature range U SP = 12 VDC Humidity IP %, non condensing Shock / vibration IEC Bistable Magnetic Reed Switch Description Min. Max. Comments Type BN 80-rz and BP 10 S Housing Thermoplastic enclosure Contact type Bistable, 1 reed contact Range (actuating magnet BP 10 S) 10 mm 30 mm Protection class IP 67 Maximum cable length 3 m Operation temperature range C Bounce Time Switching current (provided by DSC 24V / 23) Mechanical life Electrical life 10 9 hours 5 x 10 6 hours 5 ma 0.5 ms 14 CEDES/July 2010

15 Installation and Operation Manual 9. Mechanical data 9.1. Door Sensor Controller 5 (0.2") 45 (1.8") 200 (7.9") 188 (7.4") DSC 128 (5.05") 80 (3.15") Interface 130 (5.1") 160 (6.3") All dimensions in mm (inches) 9.2. Mounting kit, bypass switch, cable Sensor holder Material: PC, color black Application: Flush or surface mounting (Part No ) CEDES/July

16 Installation and Operation Manual Mounting Kit cover Material: PC, color black, IR transparent Application: Surface mounting (Part No ) Bypass switch BN80-RZ (Part No ) Actuator Magnet BP11 S (Part No ) TLS 260 Extension cable, 3 m (Part No ) 16 CEDES/July 2010

17 Installation and Operation Manual 9.3. Accessories Black cover Ø 55 mm Material: Infrared transparent polycarbonate Ø 3.5 (M3) Ø 46 (Part No ) Ø 4.5 (M4) Black cover Ø 80 mm Material: Infrared transparent polycarbonate Ø 68 (Part No ) Black cover, oval 110 x 62 mm Material: Infrared transparent polycarbonate (Part No ) Suitable to sensor holder Ø Laser Alignment Tool (Part No ) All dimensions in mm CEDES/July

18 Installation and Operation Manual 10. Ordering information Complete 3D systems CEDES Part No. Description V complete (DSC 24 V, TLS 260, Magnet switch, accessories) V complete (DSC 230 V, TLS 260, Magnet switch, accessories) Complete MiniMax units CEDES Part No. Description MiniMax-79B, Emitter & Receiver, cables 5 m, output NPN/PNP, NO/NC, blanking MiniMax-79NB, Emitter & Receiver, cables 5 m, output NPN/PNP, NO/NC, no blanking MiniMax-159B, Emitter & Receiver, cables 5 m, output NPN/PNP, NO/NC, blanking MiniMax-159NB, Emitter & Receiver, cables 5 m, output NPN/PNP, NO/NC, no blanking TLS units CEDES Part No. Description TLS 250-NP (round protection area, ca. 300 mm) TLS 250-WP (elliptic protection area, ca. 800 x 150 mm) TLS 250 Mounting bracket U-type TLS 260-NPT NPN Spare parts and accessories CEDES Part No. Description DSC ACCESSORIES Door Sensor Controller 24 V complete Door Sensor Controller 230 V complete LIGHT CURTAIN ACCESSORIES Emitter MiniMax-79, length 2,100 mm Receiver MiniMax-79, length 2,100 mm, blanking Receiver MiniMax-79, length 2,100 mm, no blanking Emitter MiniMax-159, length 2,100 mm Receiver MiniMax-159, length 2,100 mm, blanking Receiver MiniMax-159, length 2,100 mm, no blanking Receiver cable 5 m, standard, no connector Emitter cable 5 m, standard, no connector Emitter connecting cable, WAGO Receiver connecting cable, WAGO Emitter cable 5 m, RJ-11 connector Receiver cable 5 m, RJ-11 connector Extension cable 3 m, round connector male / female Vision Shield length 2,100 mm (7') Spacer Profile for Vision Shield, plastic, length 2,100 mm (7'), total thickness 35 mm TLS ACCESSORIES TLS 260 Extension cable, 3 m Mounting kit TLS, all-purpose Cover, IR transparent Holder IR-transparent Laser Alignment Tool Black cover, oval 110 x 62 mm Black cover Ø 80 mm Black cover Ø 55 mm MAGNET SWITCH ACCESSORIES Actuator Magnet BP11 S Magnet switch, 3 m cable, BN80-RZ 18 CEDES/July 2010

19 Bedienungsanleitung WICHTIGER HINWEIS BEFOLGEN SIE DIE IN DIESEM HANDBUCH GEGEBENEN ANWEISUNGEN SORGFÄLTIG. FALLS SIE DIES NICHT TUN, KANN DAS ZU KUNDENBESCHWERDEN UND ERNSTEN RÜCKRUFEN FÜHREN. HALTEN SIE DAS ANLEITUNGSHANDBUCH VOR ORT BEREIT. WICHTIGER HINWEIS WENN EIN CEGARD/3D-SYSTEM ALS ERSATZ FÜR MECHANISCHE SICHERHEITS-LEISTEN VERWENDET WIRD, LIEGT ES IN DER VERANTWORTUNG DES MONTEURS SICHERZUSTELLEN, DASS DIE MONTAGE NACH FERTIGSTELLUNG ALLEN RELEVANTEN GESETZEN UND VORSCHRIFTEN ZU INFRAROT-TÜRABSICHERUNGEN UND PHOTOELEKTRISCHEN TÜRABSICHERUNGEN ENTSPRICHT! TÜRSENSOR-CONTROLLER, 3D-SENSOR UND LICHTVORHANG DÜRFEN NUR VON AUTORISIERTEM UND UMFASSEND GESCHULTEM PERSONAL MONTIERT WERDEN! DIESES PRODUKT DARF NICHT ZUR ABSICHERUNG VON GEFÄHRLICHEN MASCHINEN SOWIE IN EXPLOSIVEN ATMOSPHÄREN ODER RADIOAKTIVEN UMGEBUNGEN EINGESETZT WERDEN! VERWENDEN SIE FÜR SOLCHE ANWENDUNGEN NUR SPEZIELLE UND ZUGELASSENE ABSICHERUNGSTYPEN, DA ANDERNFALLS PERSONAL SCHWER VERLETZT ODER GETÖTET WERDEN KANN! Ex WARNUNG KONTROLLER-EINHEITEN FÜR TÜRSENSOREN KÖNNEN IHRE JEWEILIGE FUNKTION NUR ERFÜLLEN, WENN DIE IN DIESEM ANLEITUNGSHANDBUCH UND IN DEN HIER ERWÄHNTEN DOKUMENTEN GEGEBENEN ANWEISUNGEN GENAU BEFOLGT WERDEN. AUSSERDEM SIND DIE ZUM ZEITPUNKT DER MONTAGE GELTENDEN GESETZE UND VORSCHRIFTEN ZU BEACHTEN. DER MONTEUR BZW. SYSTEMINTEGRATOR ÜBERNIMMT DIE VOLLE VERANTWORTUNG FÜR EINE SICHERE INTEGRATION DIESES PRODUKTS. DIESES ANLEITUNGSHANDBUCH IST TEIL DES TÜR-CONTROLLERS. ES MUSS WÄHREND DER GESAMTEN LEBENSDAUER ZUSAMMEN MIT DER SONSTIGEN DOKUMENTATION DES AUFZUGS ALLEN MITARBEITERN ZUGÄNGLICH SEIN, DIE FÜR ZUSAMMENBAU, MONTAGE, BETRIEB UND WARTUNG VERANTWORTLICH SIND. CEDES/July

20 Inhalt 1. Einleitung Allgemeiner Betrieb Mechanische Montage Ausschalten der Stromversorgung Montage des DSC 24V bzw. DSC Funktionsweise des 3D-Sensors Montage des Magnetschalters Elektrische Montage Stromversorgung Verdrahtung Lichtvorhang und DSC Verdrahtung 3D-Sensor und DSC Verdrahtung Überbrückungsschalter und DSC Einschalten und Funktionstest Montage abgeschlossen Wartung Einstellungen Türsensor-Controllers Fehlerbehebung LED-Anzeigen am DSC Problem-Checkliste Technische Daten DSC 230+DSC 24V Produkt-Etikette Technische Daten Lichtvorhang Türsensor-Controller 24 V Türsensor-Controller 230 VAC / DC D-Sensor Bistabiler Magnetschalter Mechanische Daten Türsensor-Controller Montage-Kit, Überbrückungsschalter und Kabel Zubehör Bestellinformationen Komplette 3D-Systeme Komplette MiniMax-Einheiten TLS-Einheiten Ersatzteile und Zubehör Certificates of Compliance / Konformitätserklärungen / Certificats de conformité A1 Anschlussschema Memco Elite Einleitung Bedienungsanleitung ist ein Komplettpaket, mit dem entweder bei Montage eines neuen Aufzugs oder im Rahmen einer Modernisierung die auf einem Lichtvorhang basierende 2D-Überwachung der Aufzugstür zu einer 3D-Überwachung für den Eingangsbereich des Aufzugs erweitert werden kann. Es besteht aus den folgenden Komponenten: Türsensor-Controller DSC 24V bzw. DSC 23 Reflexionslichttaster (TLS 260-NPT NPN) für 3D- Überwachung Bistabiler Magnetschalter zur Überbrückung von TLS 260 Befestigungen für die TLS-Montage Dieses Dokument enthält einige technische Spezifikationen der verschiedenen Komponenten sowie die dazugehörigen Montageverfahren. Die -Vorraumüberwachung von CEDES erweitert die Funktion eines Lichtvorhangs an einer automatischen Tür um eine in den Vorraum reichende, berührungslose Erfassung von sich annähernden Personen oder Objekten. Das System ist für den Neubau wie für die Modernisierung von bestehenden Anlagen geeignet. Der Türsensor-Controller (DSC) fasst das Signal von dem Vorraumsensor und von dem Lichtvorhang zusammen. Er hält, abhängig von einem internen zeitlichen Ablauf, die Tür offen, lässt sie reversieren oder lässt sie trotz belegtem Vorraumsensor zulaufen, wenn niemand die Aufzugskabine betritt oder verlässt. Der Komfort der Anlage verbessert sich durch die berührungslose Erfassung von sich annährenden Personen bei gleichzeitiger Erhöhung der Verfügbarkeit des Aufzuges. Der 3D-Erfassungsraum (Vorraum) wird bei der Installation eingestellt und bleibt während der Türbewegung unverändert. Erst 300 mm bis 50 mm vor dem endgültigen Schliessen der Tür wird, bei korrekter Montage, der Vorraumsensor ausgeblendet. wird mitfahrend an der Fahrkorbtür bzw. im Kempfer montiert. Für eine zufriedenstellende Funktion des ist das Vorhandensein eines Lichtvorhangs oder mindestens einer Lichtschranke in der Türebene erforderlich. Nur so kann der Türsensor-Controller erkennen, ob eine Person, die den Vorraumsensor ausgelöst hat, auch wirklich die Aufzugskabine betritt. Optimal arbeitet mit einem Lichtvorhang von CEDES zusammen. Das System arbeitet aber auch mit allen anderen auf dem Markt erhältlichen Fabrikaten problemlos zusammen. Optional ist zur Anschlussanpassung auch ein Relaismodul von CEDES verfügbar (siehe Anhang A1, Seite 20 - Anschluss an den Lichtvorhang Memco Elite). 20 CEDES/July 2010

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