Marenco Swisshelicopter AG Marenco Swissconsulting AG

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1 Marenco Swisshelicopter AG Marenco Swissconsulting AG Herausforderungen an Werkstofflösungen bei der Entwicklung des ersten Schweizer Helikopters Daniel Schultheiss, Marenco Swisshelicopter AG Member of the Management Board Marenco Swissconsulting AG Member of the Management Board Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

2 Marenco Swisshelicopter AG, SKYe SH09 Applikationen Filming Search & Rescue Cargo Police VIP Shuttle Sightseeing Flightschool Offshore Military Surveillance Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

3 Marenco Swisshelicopter AG, SKYe SH09 Alleinstellungsmerkmale View in 3D with SA P 3D Visual Enterprise Viewer. Free at n.sap.c om/community/visual-enterprise Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

4 Marenco Swisshelicopter AG, SKYe SH09 HAI HeliExpo 2011, Orlando Der Rollout des MockUps Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

5 Marenco Swisshelicopter AG, SKYe SH09 HAI HeliExpo 2012, Dallas Grosses Interesse Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

6 Marenco Swisshelicopter AG, SKYe SH09 HAI HeliExpo 2013, Las Vegas Der Erfolg übertrifft all unsere Vorstellungen Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

7 Marenco Swisshelicopter AG, SKYe SH09 Rollout des ersten Prototypen Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

8 Marenco Swisshelicopter AG, SKYe SH09 HAI HeliExpo 2014, Anaheim Erste Präsentation des Prototypen Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

9 Marenco Holding AG Marenco, eine Firmengruppe Kooperation und Synergien Development, Production, Sale, Maintenance of Helicopters Engineering, best practice Engineering Consultancy Best practice Business Process Design and Consultancy Certification Management, Compliance Verification Engineering Engineering, Simulation Aircraft Noise Technology Hangaring, Operating, Maintenance of Aircrafts and Helicopters Airport Mollis AG Operating the Airport Mollis Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

10 Marenco Swisshelicopter AG, SKYe SH09 Swiss Made Concept, Design: Marenco Swisshelicopter AG Gears: Sauter Bachmann AG Production: Knoepfel AG Assembling, Testing MSH / RUAG Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

11 Marenco Swisshelicopter AG, SKYe SH09 Swiss Made Concept, Design: Marenco Swisshelicopter AG / EVEN AG Material: Gurit Production: OCP Assembling, Testing MSH Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

12 SAP Visual Enterprise ein Highlight Visual Manufacturing Visual Engineering Visual Quality Management MES Visual Service & Support Visual Mobile Service PLM ERP MRO Visual Parts Catalog Visual Analytics Visual Marketing & Sales Visual Maintenance Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

13 SAP Visual Enterprise ein Highlight Nutzung der EBOM für 3D Effectivity Prüfung entlang der Zeitachse Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

14 SAP Visual Enterprise ein Highlight View in 3D with SA P 3D Vis ual Enterprise Viewer. Free at n.sap.c om/community/visual-enterprise Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

15 SAP Visual Enterprise ein Highlight Nutzung der EBOM zur Ableitung der MBOM Source Window Working Window Single-Level BOM Planned Window Multi-Level Source Structure Multi-Level Target BOM Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

16 SAP Visual Enterprise ein Highlight Nutzung der Product Manufacturing Information PMI bei der Visualisierung Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

17 SAP Visual Enterprise ein Highlight Nutzung der Product Manufacturing Information PMI im QM Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

18 Requirements Management, die Basis Safety, top priority Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

19 Define / update of the Requirements Requirements Management, die Basis Configuration Management und Requirements Management Requirements of the customer and the market Requirements Products, Services Requirements Production Systems, Business Process Infrastructure Requirements Documents Reuse New features and changes Interchangeability and traceability Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

20 Requirements Management, die Basis Daten-Integrität und Interventions-Resourcen If we have 5 Requirements (data sets) in series, every one with a data integrity of 92%, then we will have a doubling of the intervention resources / costs in the Business Processes, according to ICM (Institute for Configuration Management, Arizona State University) Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

21 Marenco Swisshelicopter AG, die Idee Requirements Management als Implementierungs-Idee zu SAP Ein Mann und seine Frau: Sie: "Schatz, wir haben kein Brot mehr, könntest du bitte zum Supermarkt gehen und eins holen? Und wenn sie Eier haben, bring 6 Stück mit. Er: "Klar Schatz, mach ich! Nach kurzer Zeit kommt er wieder zurück und hat 6 Brote dabei. Sie: "Warum nur hast du 6 Brote gekauft?!? " Er: "Sie hatten Eier." Eins ist sicher, er hat alles richtig gemacht Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

22 MSH, die Idee Business- Elements K: Business- Process- Infrastructure and Tools Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

23 Configuration Management, die Konsequenz Product Configurations Development Configuration Technical To-Be Config. To-Be Configuration Supply Chain To-Be Config. Customer Service To-Be Config. As-Is Configuration As-Built Configuration As-Maintained Configuration Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

24 Configuration Management, die Konsequenz Interactions Node Structure Work Breakdown Structure Development Configuration derive Relation (Effectivity) To-Be Configuration «configuration» (from 150% to 100%) production As-Is Configuration LCN Structure EBOM MBOM Funct Loc / Equi System Breakdown Structure Configuration Control Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

25 Configuration Management, und Werkstoffe Werkstoffe sind zentrales Element der Technical To-Be Configuration aus Sicht der EASA ist Werkstoff einbestandteil des Type Designs, werden vom Process Engineering gepflegt und als Parts verwaltet, werden vom Engineering pro Part in allen Details vorgegeben, inkl. aller Prozessdaten, bilden zusammen mit Geometrie und Lastfällen die Grundlage für den Nachweis, zentrales Element der Devlopment Configuration Werkstoffdaten werden über Analysis / Tests pro Werkstoff ermittelt, Festigkeit wird über Analysis / Tests pro Part nachgewiesen, je grösser / konsistener die Datenmenge, desto weniger gross sind die Sicherheitsfaktoren im Engineerings, desto optimierter kann designed werden. Werkstoff-Daten als Element in einem iterativen Prozess Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

26 Werkstoffe Gesamtprozess NX NX Gateway Teamcenter TC Gateway In Tc, BMI Manager completes BMI record by attaching Word report and other docs (eg MSDS) as required NX user uses NX Gateway to assign material to part(s), and checks part(s) into Tc BMI Manager uses Tc Gateway to assign material record to «dummy» project in Tc, establishing BMI record for material BMI Manager uses Tc Gateway to run synchronization (across single or multiple projects), matching assigned materials in NX to BMI records in Tc (if required, sync can run automatically on Gateway start-up) Materials Authority generates Word report from MI for new/ updated material Granta Granta MI report Materials Authority creates/ updates material record BMI Manager adds permissions to MI material record to enable access by NX Gateway users Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

27 Werkstoffe, Teamcenter / GRANTA Werkstoff als eigenständiges Part des Process Engineerings Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

28 Werkstoffe, Teamcenter / GRANTA Werkstoff-Part, verwendet im Design durch das Engineering Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

29 Werkstoffe, Teamcenter / GRANTA Werkstoff-Suche Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

30 Werkstoffe, Teamcenter / GRANTA Relation-Link Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

31 Zusammenfassung: CM / VE, ein Business-Faktor Visual benefits Business Speed Better design collaboration / decision support Faster product innovation / time to market Reduced time to revenue / profit Improved quality Enhanced product collaboration Reduced training time Improved process comprehension Optimal Productivity Finer clarity in procedures and methods Compressed process cycle-times Quicker and improved decision making New Business User oriented Scenarios and Applications Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

32 Zusammenfassung: CM / VE, ein Business-Faktor Configuration Management als Voraussetzung Stringente / konsistente Daten, auf Basis assoziativer Produktstrukturen, basierend auf einem durchgängigen Datenmodel, mit dem 3D-Produkt als zentrales Cockpit, in allen Geschäftsbereichen durchgängig eingesetzt. Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board

33 Vielen Dank für die Aufmerksamkeit Lebensmotto: "Wo kämen wir hin, wenn jeder sagen würde wo kämen wir hin und keiner ginge hin um zu sehen wohin wir denn kämen wenn wir denn gingen. Daniel Schultheiss Member of the Management Board Marenco Swissconsulting AG Flugplatzareal 6 CH 8753 Mollis GL Direct Mobile Fax Mail daniel.schultheiss@marenco.ch 3D visualisation a picture is worth a thousand words Marenco Swisshelicopter AG Marenco Swissconsulting AG Daniel Schultheiss Member of the Management Board