Challenges and solutions for field device integration in design and maintenance tools

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1 Integrated Engineering Workshop 1 Challenges and solutions for field device integration in design and maintenance tools Christian Kleindienst, Productmanager Processinstrumentation, Siemens Karlsruhe Wartungstools Wolfgang Ens, Produktmanager Prozessinstrumente, Siemens Karlsruhe siemens.com/answers

2 Workshop 1 Harmonized Product data Christian Kleindienst Work experience 2004 Diplomingenieur Technical Communication 2005 Siemens AG - Technical Editor (Pre-/Postsales) 2009 Siemens AG - Teamlead Postsales-Documentation 2012/11 Siemens AG - Productmanager Technical Data/TechPub Productmanager Technial Data Siemens Processinstrumentation Seite 2

3 Motivation Lower costs Higher quality Plant manufacturer and operator are wondering: How can I bring my new plant faster into productivity to produce products in higher quality and lower costs? How can I reduce the plant engineering combined with better engineering quality? How can I avoid faults and how can I reduce process steps and workflows, during considering the mentioned aspects? Less Time Seite 3

4 Integrated plant management by tool support Process Traditional solutions Serial processes, shortened by tools Process With COMOS Concurrent processes, lifecycles fully integrated Design Design Engineering Commissioning Operations Maintenance Engineering Commissioning Operations Maintenance Time savings time Further optimization of individual processes yields diminishing marginal returns Continues to reduce time by up to 50% depending on integrated processes time Seite 4

5 Objectoriented Data modell as basis for parallelized planning process Engineering workflow on the basis of one engineering model for all configuration aspects in terms of system, EI&C and automation Integrated engineering system Plant and process planning: Piping 3D design Document mgmt. Concurrent processes, integrated disciplines EI&C design Functionoriented engineering model Mounting Commissioning COP Time Commissioning planning: P&I Instrumentation PCS configuration Seite 5

6 Classical data exchange affected by manual interpretation and manual input Order Double entry of data Misinterpretations are source for faulty entries Time consuming process with lots of human interaction D Seite 6

7 Automated data exchange based on harmonized technical data as base for increase in efficiency Customer Specification PIA Life Cycle Portal Ordering Number Technical Double entry of data Misinterpretations are source for faulty entries Time consuming process with lots of human interaction Quantity and quality enhanced Standardization of quotation and tender processes Better comparability of technical data D C Seite 7

8 What are harmonized technical data? ID Attribute name Format PMD_ABU087_001_000 Smallest mechanical tension pressure Numeric Attribute value 0,03 Unit IEC-Code Definition Original character Basic issue bar K15 smallest possible pressure range of the measurand as difference between the largest initial and the smallest final value of the measuring range Mechanical tension Pressure IEC-subject area K - Mechanik (ISO 31-3) Seite 8

9 What is the Challenge in the communication? Standardized semantics Logic Product knowledge Mous e PIA Life Cycle Portal Query Responce IP 54 IP 54 P IP 65 P IP 20 O Spannung Seite 9

10 Siemens integrated solution COMOS Request Properties Device Properties Internet Request Response Siemens field devices Device Proposal Auswahl Device Configuration Process Design Basic Engineering Detailed Engineering Commissioning Operations Key Features Utilization of operating properties based on COMOS engineering data Automatic proposal of matching SITRANS field devices per measurement point Comfortable comparison of preconfigured devices Fast and easy configuration Provision of field device properties for further engineering in COMOS Modernization Seite 10

11 Future solution CAx Request Properties Internet Request Siemens field devices Device Proposal Device Properties Future data exchange in standardized Format Communication: XML 2.0 Data format: 9.0 Advanced Open for all systems Auswahl Device Configuration Response Seite 11

12 Future data exchange based on Seite 12

13 Abstract and forecast less time lower costen higher quality Siemens delivers different alternatives to optimize your processes Harmonized data are base to cross link the CAx-Tools (for example COMOS) to enhance quality through reuse of data for parallelization of the workflow and with this shorten the engineering time and effort 20 % time and cost saving in engineering per measuring point PIA LCP supports with 9.0 Advanced the standardized data exchange Seite 13

14 Thanks! Integrated Engineering Christian Kleindienst Product Manager Technical Data I IA SC PI PRM Tel.: / Siemens AG Industry Sector Karlsruhe und Nürnberg siemens.com/answers Seite 14

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