Situation and challenges for the steel industry in Europe

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1 Situation and challenges for the steel industry in Europe Hans Jürgen Kerkhoff President, German Steel Federation Chairman, Steel Institute VDEh 1 st European Steel Technology & Application Days (ESTAD) in Paris 7 April April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

2 Eurozone: slight recovery takes shape southern Europe also growing again 120 General economic confidence in selected EU countries (Jan. 2007=100) 115 Industrial production in selected EU 28 countries (Jan. 2007=100, s.a., smoothed. 3 MD) 110 Final values: Feb Changes Jan. 14/13 (in %, year on year) +5% % Germany 80 Germany +1% Spain Italy France France Italy Spain % Source: European Commission Source: Eurostat, final values: Jan April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

3 The EU steel market: steel demand recovers slightly regional differences remain 250 EU 28 (million tonnes) 120 Development in market supply for rolled steel in selected EU 28 countries (2006=100) Germany % +3% f 15f France EU-28 Italy Spain f 15f Source: Eurofer Economy Committee, Jan. 14 Source: Eurofer Economic Committee, Jan April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

4 Strong industry - strong economy 30 Industrial value creation (in %) 104 Gross domestic product (Q1 2008=100) D UK F I 0 GER UK F I April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

5 Manufacturing s share in the total EU economy in various dimensions Source: Cologne Institute for Economic Research, April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

6 World Production 1970/2013 (Million t/a) ***Carbon fibre 107 reinforced plastics 22 0,2 0, ,07 Steel Aluminium Magnesium PlasticsEurope CFRP International Market Research Aluminium Institute Group Source: worldsteel US Geolocical Survey Carbon composites ***Carbon fibre reinforced plastics *** 6 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

7 Steel is an innovative material and an enabler for innovations in downstream value chains Innovations of Steel Material The material steel is continuously developed and improved, e. g. in the following areas: Innovations enabled by Steel The material steel enables innovations in downstream value chains, e. g. in the following areas: Manufacturing process Car manufacturing Coatings and surfaces Steel Wind power stations Specific material applications Energy plant construction Material structure and alloys Building construction Source: Booz & Company 7 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

8 The Value added Chain Steel Production Vehicle Construction Steel Production Semi Finished Products Products in Sector blast furnace sheet metal forming passenger car kiln-car construction electric arc furnace high strength lightweight construction material crane truck steel recycling 8 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

9 Lightweight Forging Initiative Lightweight potential in the powertrain and chassis 24 companies of the steel producing and forging industry created the Lightweight Forging Initiative ( middle-sized vehicle has been systematically disambled and lightweight ideas were gathered by Lightweight can be achieved by adopting new material design, new component structures and new component manufacturing Result: 42 kg can be directly reduced in a vehicle s powertrain and chassis 9 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

10 Steel research in Europe Joint research institutes * Germany BFI, Duesseldorf.. MPIE, Duesseldorf. FEhS, Duisburg SGA, Othfresen Belgium CRM, Liege... Spain CENIM, Madrid Fundaction Labein, Derio.. Portugal ISQ, Cabanas-Leiao... Italy CSM, Rom Slovenia IMT, Ljubljana... Czech Republic Skoda Research, Pilsen.... Vitkovice-R&D, Ostrava. Poland IMZ, Gleiwitz. Sweden Swerea MEFOS, Lulea KIMAB, Stockholm... Research Societies 1 Max-Planck Institute Helmholtz Institute.. Fraunhofer Institute. Christian Doppler Forschung. A B C D E F G H I J K L M N O Research Institutes of the Steel Industry * Germany ThyssenKrupp WKZ, Duisburg... SZMF, Salzgitter/Duisburg.. Vallourec & Mannesmann, Riesa... France ArcelorMittal Research, Metz... ArcelorMittal, Grandrange ArcelorMittal, Le Creusot. ArcelorMittal, Montataire. Aperam, Imphy.. Aperam, Isbergues The Netherlands Tata Steel, Ijmuiden.. Spain ArcelorMittal, Asturias. Great Britain Tata Steel, Teeside Tata Steel, Sheffield Swinden.. Institutes * at universities with significant focus on steel research: Germany Great Britain The Netherlands Spain Italy Belgium Greece Slovenia Portugal Finland Sweden Austria France Czech Republic a b c d e f g h i j k l m H k F Joint The industry s research institutes G l 2 3 m 3 j a D 2 3 Bb b A C 3 i E 1 2 g 3 3 K e L d 1c h f J I O N M Research societies Institutes *) Selection, Source: Booz & Company, 10 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

11 Resource efficiency Technology Raw materials Megatrends International competition Challenges Energy and climate policy Securing skilled personnel Supply chain management Research and development Communication Euro crisis 11 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

12 The steel industry s potentials for reducing greenhouse gas emissions not in step with EU Commission s proposals CO 2 intensity in tonnes CO 2 /tonne steel 1,6 1,4 1,2 1,0 0,8 0,6 0,4 0,2 Steel industry s reduction potentials 0, : - 15%* Reduction path in emission trading according to EU Commission proposals *) VDEh/BCG Study (2013): Steel s contribution to a low-carbon Europe 2050 Source: EU-Commission, Eurofer, own calculations 12 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

13 Raw material prices by comparison Prices for steel raw materials still at a very high level despite easing price situation 13 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

14 Energy prices in Europe Industrial electricity prices (including taxes) Industrial gas prices (including taxes) Source: European Commission, April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

15 30 3,0 Energy efficiency and CO 2 emission of the steel industry in Germany 16,4 %* reduction of specific primary energy consumption since 1990 reduced CO 2 emission: comparison1990/ * million t CO 2 Equal to ca. 5,8* million middle-sized automobiles ( km/year; 170 g CO 2 /km) Specific primary energy consumption in GJ/t crude steel ,8 2,6 2,4 2,2 2,0 1,8 1,6 1,4 1,2 1,0 0,8 Spec. CO 2 emission in t / t crude steel * prelimary result for April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

16 State of the art technology: slab casting Slab thickness: 250 mm 70 mm No cooling to room temperature CO 2 -Emissions Heating Rolling Casting Slab thickness: 70 mm 15 mm No tunnel furnace 0.28 t CO2 /t steel 0.17 t CO2 /t steel 0.06t CO2 /t steel Source: Salzgitter Mannesmann Forschung 16 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

17 Use of different gases from coke and hot metal production 17 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

18 Result for the evaluation of several circuits in life cycle assessment (e.g.: Global Warming Potential) With this approach the result of the global warming potential is no longer 1.72 t CO 2 for BF/BOF steel making vs t CO 2 for EAF steel making, but <1 t CO 2 per ton of hot rolled steel kg CO 2-eqv. / t hot rolled steel Global Warming Potential (GWP) over LCs Even with conservative calculation of only 6 life cycles: Real global warming potential: < 1 t CO2-Eq. / t Steel Source: TU Berlin 18 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

19 Fields of activity of the Steel Institute VDEh in 2014 Formulation of joint strategic R&D aims based on the steel research agenda Further development of cross-cutting issues (increased efficiency and reduced CO 2 emissions + steel compared to other materials) Conception, organisation and implementation ESTAD, Paris and SCT, Braunschweig Further Europeanisation of the Steel Institute VDEh Further development of process technology in steel production Further development and qualification of high-strength steels with improved viscosity Relevance of Industry 4.0 for steel production Life cycle assessment and material comparisons Light construction potentials of steels for massive forming 19 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

20 Cross-sectional topics Stronger collaboration on a European Level Coke Blast Furnace Steelmaking Metallurgical Fundamentals Chemical Analysis Flat Product Rolling Long Product Rolling Open Die Forging Cold Drawn Steel Plant Engineering Energy Environment Materials In total: 16 Committees 60 Expert Committees 82 Task Forces Cross-Sectional Topics (European, together with companies and institutes) Efficiency increase and CO 2 -mitigation along the value added chain of steel Steel in contest with other materials Proposal for Projects 20 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

21 Steel Institute VDEh: European collaborative work 21 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

22 Invitation to ESTAD April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

23 FUTURE STARTS WITH STEEL Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh 23 7 April 2014 Hans Jürgen Kerkhoff Wirtschaftsvereinigung Stahl I Stahlinstitut VDEh

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