Perspektiven mit Stahl Perspectives with Steel. Efficient hot metal and steel production in Europe

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Perspektiven mit Stahl Perspectives with Steel Efficient hot metal and steel production in Europe Iron Making in Western Europe Status quo and future trends Dr.

1 Perspektiven mit Stahl Perspectives with Steel Efficient hot metal and steel production in Europe Iron Making in Western Europe Status quo and future trends Dr. Hans Bodo Lüngen, Stahlinstitut VDEh Dr. Michael Peters, ThyssenKrupp Steel Europe Prof. Dr. Peter Schmöle, ThyssenKrupp Steel Europe STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

2 High experienced museum guides!!!

3 Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

World crude steel production and metallic charge, 2013 4 06.11.

4 World crude steel production and metallic charge, STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

5 Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

6 Evolution of hot metal production in the EU STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

Hot metal production of different countries in the EU 15 7 06.

7 Hot metal production of different countries in the EU STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

8 Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

9 Ferrous burden composition 1990 and 2013 in the EU STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

STAHL 2014 Some facts about sinter plants in Europe (EU 15) in 2013 29 strands were operated in 2013 Average suction area was 288 m2 (smallest 90 m2, largest 589 m2 ) 8 strands have a suction area of

10 STAHL 2014 Some facts about sinter plants in Europe (EU 15) in strands were operated in 2013 Average suction area was 288 m2 (smallest 90 m2, largest 589 m2 ) 8 strands have a suction area of over 400 m2 Highest productivity was 59.5 t/m2 x 24 h as yearly average Lowest fuel consumption was 1206 MJ/t sinter as yearly average Sinter plants enable to recycle in-plant residues STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

11 Sinter strand waste gas cleaning technologies - State of the art Fabric filter Fabric filter MEEP Fabric filter Fabric filter Waste gas cleaning processes Waste gas recycling LEEP Adsorption method with activated carbon/lignite ESP-Filter EPOSINT EOS Cyclone STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

12 Coke production and demand in the EBFC member countries STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

13 Coke quality requirements and current quality range Actual coke qualities at European blast furnaces Coke quality requirements by German blast furnace operators STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl Source: Steel Institute VDEh

14 Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

furnaces Thyssen Hamborn works in former times 15 06.11.

15 Blast furnaces in changing times ThyssenKrupp Steel Europe today: The new blast furnace Hamborn 8 Blast furnaces Thyssen Hamborn works in former times STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

16 Casthouse dedusting at blast furnaces Blast furnace casthouse today Blast furnace casthouse STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

17 Control room of blast furnaces yesterday and today STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

18 Blast furnace size distribution Japan EU STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

19 Blast furnace size distribution South Korea EU STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

20 Blast furnace size distribution NAFTA EU STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

21 Blast furnace size distribution China (indentified BF s) EU STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

The biggest blast furnaces round the world 22 06.11.

22 The biggest blast furnaces round the world STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

23 Today blast furnaces have campaign lifes of 20 years and more STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

24 Campaign life of blast furnaces (as of 31 December 2013) STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

25 Typical hearth constructions STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

26 Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

Reducing agents consumption of the blast furnaces in Germany 27 06.

27 Reducing agents consumption of the blast furnaces in Germany STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

Reducing agents consumption in blast furnaces in the world, 2012 28

28 Reducing agents consumption in blast furnaces in the world, STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

29 Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

30 New coal injection plants in Europe voestalpine Stahl Linz, Austria Salzgitter Flachstahl GmbH, Germany SSAB Ruukki, Finland DK Recycling und Roheisen, Germany STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

31 New top gas recovery turbines Salzgitter Flachstahl GmbH, blast furnace B ArcelorMittal Eisenhüttenstadt, blast furnace 5A STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

32 BF s equipped with TRT to total BF s in EBFC member countries 11 furnaces do not have elevated top pressure and cannot be equipped with a TRT STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

33 BF s equipped with TRT to total BF s in EBFC member countries 11 furnaces do not have elevated top pressure and cannot be equipped with a TRT STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

34 Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

European ULCOS project (Ultra Low CO 2 Steel Making) 35 06.11.

35 European ULCOS project (Ultra Low CO 2 Steel Making) STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

Oxygen Coal Oxygen is only achievable with application of CCS Oxygen Gas heater Process gas PCI Hot

36 European ULCOS project (Ultra Low CO 2 Steel Making) Top gas recycling blast furnace (TGR) HIsarna smelting reduction process Gas cleaning Offgas CO 2 scrubber Massive CO 2 2 mitigation Iron ore Oxygen Coal Oxygen is only achievable with application of CCS Oxygen Gas heater Process gas PCI Hot metal and slag Hot metal and slag STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

37 Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

38 Conclusions Blast furnace converter route is dominant (60 %) The companies invest in the blast furnace route Nearly all blast furnaces are equipped with PCI Challenge for steel makers in EU to reduce CO 2 emissions Development of new CO 2 lean processes CO 2 breakthrough is only possible when applying CCS Iron making in blast furnace plants has changed from old economy to factory of the future! Clean, highly performing, environmental friendly, socially sustainable STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl

39 Colours in industrial constructions

41 Iron making in Western Europe Status quo and future trends Thank you for your attention!

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