Pilot Factory Wien - Aspern. C. Pollak

Transkript

1 Pilot Factory Wien - Aspern C. Pollak

2 The Site Seestadt Aspern Pilotfabrik 2

3 Activities Pilot Factory 3

4 Demonstration Product 3D FDM Printer Comprehensive Example Manufacturing Pre-Assembly/Assembly Material Flow, Intralogistics for Industrie 4.0 Why 3D FDM Printer? Mechatronic Product Configurable Manageable Complexity (small) sales possible But: Only for demonstrating the capabilities of the infrastructure! Pilotfabrik 4

5 3D FDM Printer - Structure 5 structural layers ~ 200 entries in list of items ~ 45 different parts Stücklisteneintrag Anzahl /A;3 BG 3D Drucker /A;3 Führungsstange X /A;2 Winkel_Unten /A;2 Winkel_Unten Elektronikseite /A;2 Fuehrungsstange Vertikal /A;1 GT2Pulley_Umlenkrolle /A;1 Stepper Motor NEMA /A;1 Winkel_Z /A;1 Winkel_Oben /A;1 Sechskantmutter DIN EN ISO 4032 M /A;1 BG Filament (Ansicht) /A;1 BG Mutter Scheibe M /A;1 BG Schrauben Scheiben M5 x /A;1 Innensechskantschraube DIN 912 M3 x /A;1 Scheibe DIN 7089 M /A;1 BG Mutter Scheibe M /A;1 BG Schrauben Scheiben M3 x /A;1 Stellfuss_M6x /A;1 Riemen Umlenkung /A;1 Riemen Umlenkung /A;1 Innensechskantschraube DIN 912 M3 x /A;1 Motorhalterung_ /A;1 DIN 912 M3 x /A;1 Motorhalterung_ /A;1 Elektronik Abdeckung /A;1 BG Befestigungsplatte Platine /C;1 BG Tischfuehrung /A;2 BG Motorhalterung Boden /A;1 Aufnahme Umlenkrolle oben /A;1 DIN 912 M3 x /A;1 Extruder Fuehrung V /A;1 Extruder Schlitten_v5.asm Pilotfabrik 5

6 Virtual Prod. Development & IT Integration Pilotfabrik 6

7 Network Architecture Pilotfabrik 7

8 Digital Twin Production System Pilotfabrik 8

9 Digital Twin - Product Pilotfabrik 9

10 Manufacturing / Smart Production Research Topics / Goals DEMONSTRATION Reconfigurable, adaptive manufacturing (MaxxTurn45) Additive und subtraktive Fertigung (WeldMill500) INNOVATION Machine to Machine Communication (M2M) OPC UA MTConnect - Interfaces Web of Things Services Information Modeling / Semantics Orchestration at Shopfloor Level Seamless Data transfer between shop floor and ERP level Process visualisation Technology Transfer Simple Solutions for Industry MTConnect, OPC UA Data Exchange upgrades of legacy equipment Data provisioning, M2M. Ensuring Capabilities, Training new technologies OPC UA MTConnect Pilotfabrik 10

11 Components Turing Cell MaXXTurn 45 Pilz Safety Eye ABB IRB 2600 Schunk SWS20 Werkstückerkennung und Identifikation Sensorik

12 Manufacturing / Smart Production Turing Cell MT45 Automation Design Simulation Programming Development MTConnect und OPC UA Interfaces Installation of a flexible Safety System (Camera Surveillance)

13 Components Hybride Cell MaXXMill 500 Igm RTE496-S Schunk NPS ABB IRB6620 Schunk NSR Pilotfabrik 13

14 Manufacuring / Smart Production WeldMillCell Design / Simulation / Programming Development OPC UA interfaces for Igm welding robot MaxxMill500 ABB Handling Robot Flexible Cell Control (Node Red) Process visualisation

15 Werk-zeug Assembly Lager Werk-statt & Intra Besprechungsraum Logistics Empf-ang Layout / Partner Management üc e Schauraum M1 M2 M3 Montage Teilefertigung QS Lager Teile, Hilfsmaterial Rohmaterial Produkte Bahnhof Drehen Fräse Schwe sen Büro Büro

16 Assembly & Intralogistics R&D Topics / Goals Assembly Digital and mechanical assistance Adaptive assembly station respecting tasks and operator Safe and efficient collaboration between human and robot in complex assembly tasks Intralogistics Seamless material identification and tracking during the production process Adaptive transport and storage systems Digital assistance for commissioning Pilotfabrik 16

17 Assembly Human Robot Collaboration Pilotfabrik 17

18 Digital und Visual Assistance Systems in Assembly & Logistics Evaluation of AR Technologies Monitoring of Ergonomic Load Smart Assembly Tools Smart KANBAN

19 Intelligent Transport & Logistics Indoor Navigation / AGVs AGV Control Unit Flexible use in the entire factory (manufacturing, assembly stock management) Monitoring of Acceleration Temperature Ambient Humidity

20 Partner Network Pilotfabrik 20