PARTS LIST

Transkript

1 PARTS LIST

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3 TABLE OF CONTENTS Chassis system 1 Decal system 3 Detergent injection system 5 Drive and brake pedal assemblies 7 Electrical panel assembly 9 Front wheel assembly 11 Motor, front drive wheel 13 Recovery system 15 Scrub system-cylindrical (BR 850S) 17 Service parts Scrub system-cylindrical (BR 1050S) 22 Scrub system-disk (BR 850S) 25 Scrub system-disk (BR 1050S) 28 Skirt assemblies-cylindrical 31 Skirt assemblies-disk (BR 850S) 33 Skirt assemblies-disk (BR 1050S) 35 Solution system (standard) 37 Solution system (EDS / ECOFLEX) 40 Squeegee assembly 43 Squeegee system 46 Steering column assembly 48 Wiring diagram 50 Optional kits and accessories Optional kits ans accessories Brush selector guide-disk 58 Brush selector guide-cylindrical Kit, Deck BR 850S Kit, Deck BR 850S RIGHT SIDE BROOM KIT Kit, Deck BR 850S C Kit, Deck BR 1050S 70

4 Chassis system

5 Chassis system CABLE TIE E00549 RE438BA U-SCHEIBEN Schraube Splint zu BA Schraube M x 35mm SCR HEX LOC M X20MM NUT, HEX JAM 5/ Unterlegscheibe Scheibe Stahl BUCHSE Kantenschutz Schraube Hülse BR Kugellager Rad [1] Bolzen Haltestange WELDMENT CHASSIS WSH, INT SHPRF 5/16 NI Kabelbändli 7x380mm [2] NI CABLE TIE E00549 RE438BA [2] Part Notes: [1] - EACH ASSEMBLY INCLUDES TWO BEARINGS TSB-FC Various machines rear wheel hub crackingand DE TSB-FC BR Scrubtec R6 Nabe Hinterrad reisst [2] - Not shown 2

6 Decal system Resource notes: NOTE 1: Only used on EDS models. NOTE 2: Only used on EcoFlex models. EDS models are no longer in production and have been replaced by EcoFlex models. 3

7 Decal system DECAL PATENT DECAL, CAUTION Klebefolie, Logo Hinweisschild Notfall Aufkleber Nilfisk BR850S Aufkleber BR850 S [1] Typenschild BR 1050SC EDS [2] Aufkleber BR 1050S [1] Aufkleber Nilfisk BR1050S DECAL-BR850S EDS [2] DECAL-BATTERY WIRING DECAL CIRCUIT BREAKER DECAL PARKING BRAKE DECAL SOLUTION FLOW [3] Logo N-A DECAL ECO SOLUTION Fußmatte Part Notes: [1] - NOTE 2 [2] - NOTE 1 [3] - NOT USED ON EDS OR ECOFLEX MODELS 4

8 Detergent injection system

9 Detergent injection system Ecoflex-Set [1] EDS-Dosiersystem [2] WASHER, FLT Kabelbinder Kt Mutter Nylon Nut 1/ Schraube 1/4 20x Schraube 20x Ablaßschraube 1/ GASKET RS 1/16X1/2 E Platine f. EDS-System [3] CONTROL ASSEMBLY [4] Aufkleber - Bedienteil [3] GRAPHIC OVERLAY [4] Bodenreinigungsmittel WELDT-CHEMICAL BOX [4] WELDMENT DETERGENT BOX [3] Deckel EDS BR COVER-PUMP PAD DETERGENT PUMP DETERGENT Schlauch 14, EDS-Behälter, nachfüllbar [5] Ecoflex-Behälter [6] Chemikalien Behälter zuba 551 [3] Tank für Ecoflex [4] Anzeige [3] EDS Tankdeckel zu BA Buchseneinsatz EDSzu BA Deckel EDS-Schwimmer DECAL CHEMICAL RATIO [7] Part Notes: [1] - ITEMS 1-22, Only used on EcoFlex models. EDS models are no longer in production and have been replaced by EcoFlex models. [2] - ITEMS 1-21, Only used on EDS models. [3] - Only used on EDS models. [4] - Only used on EcoFlex models. EDS models are no longer in production and have been replaced by EcoFlex models. [5] - NOT SHOWN , Only used on EDS models. [6] , Only used on EcoFlex models. EDS models are no longer in production and have been replaced by EcoFlex models. [7] - NOTE 2 6

10 Drive and brake pedal assemblies

11 Drive and brake pedal assemblies Bremspedal kpl. [1] Scheibe Schraube Mutter M6 x Schraube M x 75mm LOCK-BRAKE Mat Pedal BRACKET-BRAKE PEDAL WELDMENT SCR PAN PHIL SS 1/4 20 X Fahrpedal [2] PEDAL MOUNTING PLATE Stopmutter 1/ SCR FLT PHIL SS 1/4-20X Schraube 1/4 20x Schraube Part Notes: [1] [2] - EXPIRED USE

12 Electrical panel assembly

13 Electrical panel assembly ELECTRICAL PANEL SCR PAN PHIL 1/4-20X SCR PAN PHIL THD FORM [1] Horn RückfahralarmBR 1100S [2] INSULATED STANDOFF Stiftschraube 1/4-20x FUSE 150 AMP SCR HEX HD 5/16-18 X WSH, INT SHPRF 5/ NUT HEX W/SHRPF 1/4/ GASKET Magnetventil 36V [3] Abdeckplatte Scheibe Schraube Abdeckung Rückstellknopf Abdeckung Rückstellknopf CONTACTOR 36 VOLT 200 AMP [4] CONTACTOR 36 VOLT 200 AMP [5] NUT, HEX JAM 5/ SCR PAN HD PHIL 10-24X Geschwindigkeitskontrolle Schütz 10A [6] CIRCUIT BREAKER 70A [7] WELDT-HARNESS GUIDE [8] Schraube Part Notes: [1] - EXPIRED USE [2] - H1 [3] - VAC MOTOR / K2 [4] - BRUSH DRIVE / K1 [5] - WHEEL DRIVE / K3 [6] - CONTROL CIRCUIT / F3 [7] - WHEEL DRIVE / F2 [8] - DETERGENT INJECTION MODELS ONLY 10

14 Front wheel assembly

15 Front wheel assembly Schraube HD 5/16 18x NUT HEX NYLOC THIN 5/ Schraube HEX LOC3/8-16* Schraube, FLAT SOC M8-1, Schraube, Floc Soc Unterlegscheibe Lagerschale Kegelrollenlager Simmenring Kugellager Feder Schraube "Nylonstift 0.25""" Lagerblock Platte f. Steuerung Verbindungsstange, Bremse Antriebsrad kpl. m. Motor [1] Kabelsatz [2] Servicekit f. Antriebsrad [3] Antriebsmotorkit [4] Platte Radspritzschutz Lagerbock BR Klammer Stift Schraube SS x Mutter HEX Mach SS WSH FLT SAE 6 Part Notes: [1] - M3 [2] - NOT SHOWN [3] - Kit includes 1 Connection Box, 2 Curved Brushes, 1 Brush Holder and Hardware. [4] - NOT SHOWN, including brake pedal

16 Motor, front drive wheel

17 Motor, front drive wheel A Bremsband BR 950 S 0B Antriebsrad kpl. Urethan 0C Kohlenbürsten Set 0D Kohlendeckelset à 4 StückBR 800 S 0E Dichtring 0F Kugellager (Getriebe- 0G Kugellager (Bürstenseite) 0H BRAKE BAR 0I Anschlusskasten 0J Deckel f. Anschlusskasten Antriebsrad kpl. m. Motor [1] Part Notes: [1] - Kit includes 1 Connection Box, 2 Curved Brushes, 1 Brush Holder and Hardware. 14

18 15 FRONT Recovery system

19 Recovery system Schraube x Scheibe Schraube PAN HD PHIL 1/ SCR PAN PHIL 1/4-20 X Schraube 1/4 20 x Schraube PAN PHIL 5/ Schraube SS10-24X Schraube PAN PHIL 10-14x Schwimmergitter zu BA SCHLAUCH 2'X8' Gummidichtung Klemme Schwimmerball Plastikklammer zu BR Schlauchbride Schlauchbride BR FOAM CYLINDER Deckplatte f. Auspuff Grundplatte f. Auspuff Dichtung umlaufend Gelenkbolzen Abdeckung SCHLAUCH COVER-VAC MOTOR LID-RECOVERY TANK Befestigungswinkel f.tank WSH FLT SAE Dichtung SchmutzwassertanBR 950 S Filtersieb Filterschwamm BR 700 S Abscheiderdeckel Bowdenzug Dichtung Befestigung Schalldämpfer Kabelbändli 7x380mm Feder Schlauch PU Schmutzwassertank HOSE-MOLDED-RIBBED-PU [1] Ablaßschlauch [2] Ablasschlauchdeckel komplba 755 [2] BUMPER-REAR BUMPER-REAR MIDDLE Dichtung Schaumstoff CARBON BRUSH SET OF 2 [3] Kabelbaum Tank [2] Saugmotor 36V 3St [4] Schaumstoff Sieb Schlauch geformt Part Notes: [1] - TSB-US Suction Hose Improvement [2] - NOT SHOWN [3] - NOT SHOW [4] - M5 16

20 FRONT Scrub system-cylindrical (BR 850S)

21 Scrub system-cylindrical (BR 850S) Madenschraube SCR HEX HD 1/4-20 X Unterlegscheibe "Scheibe 3/8""" Madenschraube SCR-HEX SS 1/2-13 X NUT HEX W/SHRPF 1/4/ NUT HEX NYL LOC-THIN SS 1/ CLAMP HOSE SAE SCR HEX LOC SS 1/4 20 X Splint zu BA PVC - Schutzrohr PVC - Schutzrohr NUT HEX NYL LOC SS M Stoppmutter M6 Inox Schraube M6 x SCR-HEX SS M X 40MM SCR-HEX SS M6-1 X 95MM Schraube 1/4-20x Stiftschraube 1/4-20x Schraube NUT, HEX JAM 5/ Hülse Aufsatz Drahtseil zu BR Antrieb [1] Spindelmutter [2] Anschlagschraube BR 700S Spritzschutz vorne/hinten Bürstenmotor zu BR 850/C [3] BEARING F.E. [2] ARMATURE [2] Anschlußkabel Bürstenmotor Abdeckung f. Kohlebürste [4] Spannrolle Scheibe, Poly-V Riemengehäuse rechtszu BR 700/C Riemengehäuse linkszu BR 700/C Riemen, Poly-V 180J Riemen, Poly-V 190J Schlauch 0.50x Druckfeder Lager Federgehäuse BA750/ Springfeder unten BR 700C Mutter arretierung Mutter arretierung INSULATED STANDOFF INSULATOR TERMINAL Schraube 1/4-2 OX Bolzen 0.5x Gehäuse Anschlußkabel Bürstenmotor [2] Bolzen 0.375x Scheibe zu BR SCHEIBE-U Bürstenhalterung kompl.zu BR 850SC [5] Seitenschürze, links [6] Seitenschürze, rechts [6] 18

22 Scrub system-cylindrical (BR 850S) Halterung Bürstenlager Antreibseite [7] Rad BEARING BALL Z Rändelmutter Spannradträger Bürstenklaue zu BR 850/C [8] Scheibe zu BR Schraube 1/4-20x50zu BR Keil 19x BEARING BALL Z Distanzbüchse Riemenscheibe POLY-V Lagerplatte Bürstenklaue BR 950 Part Notes: [1] - M1 [2] - NOT SHOWN [3] - M7 & M8 [4] - SEE TSB-FC TSB-FC Replacement Parts [5] EXPIRED USE [6] - See "SKIRT ASSEMBLIES-CYLINDRICAL". [7] - 53, [8] - EXPIRED USE

23 Service parts SERVICE PARTS A F E E B C D E E 20

24 Service parts A END CAP-BRUSH-BRUSH CAP KIT [1] B END CAP ASSY-EXT THD BRSH CAP [2] C Kohle BR 600/650/700/800BR 850/950/1050 [3] D CAP-BRUSH EXT THD [2] E BRUSH-BRUSH CAP KIT [2] F CAP-BRUSH INT THD [4] Part Notes: [1] - Used on all generations of (Includes B-D). [2] - NOTE 2: Used on Scott model 4BC [3] - NOTE 3: Used on all generations of [4] - NOTE 4: Used on Scott models 4BCX881 4BC2890 if has not been installed. 21

25 FRONT Scrub system-cylindrical (BR 1050S)

26 Scrub system-cylindrical (BR 1050S) Splint zu BA NUT HEX NYL LOC SS M Stiftschraube 1/4-20x Hülse Aufsatz Drahtseil zu BR Spindelmutter [1] Antrieb [2] Anschlagschraube BR 700S Spritzschutz vorne/hinten Bürstenmotor zu BR 850/C [3] BEARING F.E Kohle BR 600/650/700/800BR 850/950/ Bürsten Abdeckhaube [4] Anschlußkabel Bürstenmotor Abdeckung f. Kohlebürste [4] ARMATURE [1] Spannrolle Scheibe, Poly-V Riemengehäuse rechtszu BR 700/C Riemengehäuse linkszu BR 700/C Riemen, Poly-V 180J Riemen, Poly-V 190J Schlauch 0.50x Druckfeder Lager Federgehäuse BA750/ Springfeder unten BR 700C Mutter arretierung Mutter arretierung INSULATED STANDOFF INSULATOR TERMINAL Madenschraube SCR HEX HD 1/4-20 X Unterlegscheibe "Scheibe 3/8""" Madenschraube SCR-HEX SS 1/2-13 X NUT HEX W/SHRPF 1/4/ NUT HEX NYL LOC-THIN SS 1/ CLAMP HOSE SAE PVC - Rohr Plastikrohr SCR HEX LOC SS 1/4 20 X Stoppmutter M6 Inox Schraube HEX SS M6-1.00x2 [5] Schraube M6 x SCR-HEX SS M X 40MM SCR-HEX SS M6-1 X 95MM Schraube 1/4-2 OX Bolzen 0.5x Schraube 1/4-20x Schraube NUT, HEX JAM 5/ Anschlußkabel Bürstenmotor [1] Bolzen 0.375x Scheibe zu BR SCHEIBE-U Bürstenhalterung kompl.zu BR 850SC [6] 23

27 Scrub system-cylindrical (BR 1050S) Seitenschürze, links [7] Seitenschürze, rechts [7] HOUSING WELDT-38 [8] Gummileiste [9] Spritz Gummi-Set, rot [10] STRAP HOPPER WELDT-38 [8] Bürstenklaue BR Bürstenlager Antreibseite [11] Rad BEARING BALL Z Rändelmutter Spannradträger Bürstenklaue zu BR 850/C [12] Scheibe zu BR Schraube 1/4-20x50zu BR Keil 19x BEARING BALL Z Distanzbüchse Riemenscheibe POLY-V Lagerplatte Part Notes: [1] - NOT SHOWN [2] - M1 [3] - M7 & M8 [4] - SEE TSB-FC TSB-FC Replacement Parts [5] - EXPIRED USE [6] EXPIRED USE [7] - See "SKIRT ASSEMBLIES-CYLINDRICAL". [8] - BR 1050S [9] - Deck Blade Kits include two (item 58) Blades and two blades for use in Skirt Assemblies (items 55 56). [10] - STANDARD - [11] - 52, 61, NOTE 2: Deck Blade Kits include two (item 58) Blades and two blades for use in Skirt Assemblies (items 55 56). [12] - EXPIRED USE

28 FRONT Scrub system-disk (BR 850S)

29 Scrub system-disk (BR 850S) /4-20 NYLOC NUT WSH FLT SAE SS 5/ Splint zu BA Seitenschürzen-Set, Gummi Seitenschürzen-Set, rot Schraube HEX Stopmutter M8 Inox Stoppmutter M6 Inox Schraube M6 x Schraube M x Schraube 1/4-20x Schraube WSHFLTHARD.344x1.000x Schraube NUT, HEX JAM 5/ Scheibe zu BR T-Stück 3/8x3/ Platte zu BR Federnicht mehr bestellen Klemme Antrieb Spindelmutter BRUSH DRIVE DISC Rändelschraube [1] Drehknopf Druckfeder Federgehäuse BA750/ Springfeder unten BR 700C Mutter arretierung Mutter arretierung SCR HEX HD SS 3/8-16X "Nylonstift 0.25""" Schraube HEX SSM8-1,25x Mutter M Schraube Bolzen 0.5x SCHLAUCH Spiralschlauch 50x Bürstenhalter BA Bürstenflansch BR 1300/S BRACKET-MOTOR WELDT-DISK DECK Motor m. Getriebe Getriebe Hülse Bolzen 0.375x See Disk Deck Blade Kits below 51 See Disk Deck Blade Kits below Bremsschlauch BR Seitenschürze, links [2] Seitenschürzen-Kit, recht [2] Schlauch T-Stück Anschlagschraube BR 700S Frischwasserverbindungs Seitenschürzen-Set [3] Spritz Gummi-Set [4] 26

30 Scrub system-disk (BR 850S) Part Notes: [1] - TSB US Identification of Disk Brush Motors [2] - See SKIRT ASSEMBLIES-DISK [BR850S] [3] - These Disk Deck Blade Kits include the mounting fasteners (Rivet, Nylon Tree Push-In item 31), the two blades (items 51 48) and two blades for use in Skirt Assemblies (items 53 54). Optional [4] - Standard These Disk Deck Blade Kits include the mounting fasteners (Rivet, Nylon Tree Push-In item 31), the two blades (items 51 48) and two blades for use in Skirt Assemblies (items 53 54) 27

31 Scrub system-disk (BR 1050S)

32 Scrub system-disk (BR 1050S) Splint zu BA Platte zu BR Antrieb [1] Spindelmutter [2] BRUSH DRIVE DISC Rändelschraube [3] Drehknopf Druckfeder Federgehäuse BA750/ Springfeder unten BR 700C Mutter arretierung Mutter arretierung SCR PAN PHIL X WSH FLT CUT 5/ /4-20 NYLOC NUT WSH FLT SAE SS 5/ Schraube HEX HDSS Keil 25 x 1, "Nylonstift 0.25""" Schraube HEX Stopmutter M8 Inox Stoppmutter M6 Inox Schraube M6 x SCR-PAN PHIL SS M6-1.0 X 20MM [4] Schraube M x Schraube HEX SSM8-1,25x Mutter M Schraube Bolzen 0.5x Schraube 1/4-20x Schraube Schraube NUT, HEX JAM 5/ Scheibe zu BR HOSE E Plug Pipe (SH460) HOSE PVC 4.0 E Platte Bürstenhalter BA Bürstenflansch BR 1300/S SKIRT BRKT-FORWARD [4] Bolzen 0.375x Adapter Keil Deckel f. Getriebe WELDT-DISK DECK Welle 47 1 SEE POS. 100, DISK DECK BLADE KITS BELOW [5] Getriebe [2] Kohlebürstenkit [6] Bürstenmotor 36V 450W [2] Bürstenantriebsmotor [7] Verteiler 50 1 SEE POS. 100, DISK DECK BLADE KITS BELOW [5] Seitenschürze kpl. rechts [8] Seitenschürze, links [8] BRACKET-MOTOR BRACKET-MOTOR GUARD ANSCHLUSS 1/2X1/4 BR SP 29

33 Scrub system-disk (BR 1050S) Klemme Federhalter BA Anschlagschraube BR 700S Schlauch 0.50x CABLE TIE E00549 RE438BA Seitenschürzenkit [9] Spritz Gummi-Set, rot [10] Part Notes: [1] - M1 [2] - NOT SHOWN [3] - TSBUS [4] - BR 1050S [5] - SEE POS. 100, DISK DECK BLADE KITS BELOW [6] - 1 KIT PER MOTOR, NOT SHOWN [7] - M7, M8, M10 [8] - See "SKIRT ASSEMBLIES-DISK (BR 1050S)". [9] - OPTIONAL - [10] - STANDARD - These Disk Deck Blade Kits include the mounting fasteners (Rivet, Nylon Tree Push-In item 18), the two blades (items 47 50) and two blades for use in Skirt Assemblies (items 51 52). These Disk Deck Blade Kits include the mounting fasteners (Rivet, Nylon Tree Push-In item 18), the two blades (items 47 50) and two blades for use in Skirt Assemblies (items 51 52). 30

34 Skirt assemblies-cylindrical LEFT SKIRT ASSEMBLY RIGHT SKIRT ASSEMBLY 15a 14a FRONT 31

35 Skirt assemblies-cylindrical Seitenschürze, links Seitenschürze, rechts WSH FLT SAE SS 5/ SCR-HEX FT SS M X 20MM Stopmutter M8 Inox Stoppmutter M6 Inox Schraube M6 x SCR-HEX LOC SS M6-1 X 16MM BEARING SLEAVE E BUECHSE Spritz Gummi [1] Gummileiste [2] Spritz Gummi-Set, rot [3] Seitengummi [4] Feder ARM-MOUNT RETAINER-SKIRT SKIRT BRACKET WELDT-LEFT 14A SKIRT BRACKET WELDT-RIGHT BRACKET-LEFT MNT 15A BRACKET-RIGHT MNT Part Notes: [1] - OPTIONAL [2] - OPTIONAL, [3] - STANDARD, [4] - STANDARD For use on BR 1050S decks. Deck Blade Kits include two (item 10) Blades and two Deck Blades (item 58) in "Scrub System-Cylindrical (BR 1050S)". For use on BR 1050S decks. Deck Blade Kits include two (item 10) Blades and two Deck Blades (item 58) in "Scrub System-Cylindrical (BR 1050S)". 32

36 Skirt assemblies-disk (BR 850S)

37 Skirt assemblies-disk (BR 850S) Seitenschürze, links Seitenschürzen-Kit, recht Rad 4,00 x 0, Aufkleber no-step [1] Distanzscheibe Mutter SS 1/ SCR-HEX SS M6-1 X 40MM Stoppmutter M6 Inox Schraube HEX ZHD TO HD Niete, Nylon Unterlegscheibe WASHER, BOWED 11 1 SEE POS. 100, DISK DECK BLADE KITS [2] FRAME-SKIRT RH FRAME-SKIRT LH RETAINER-BLADE 15 1 SEE POS. 100, DISK DECK BLADE KITS [2] Seitenschürzen-Set [3] Seitenschürzen-Set, Gummi [4] Spritz Gummi-Set [5] Seitenschürzen-Set, rot [4] Part Notes: [1] - RIGHT SKIRT ASSEMBLY ONLY [2] - SEE POS. 100, DISK DECK BLADE KITS [3] - OPTIONAL, [4] - OPTIONAL, [5] - STANDARD, These Disk Deck Blade Kits include the mounting fasteners (Rivet, Nylon Tree Push-In ), four skirt blades (items 11 15) and the two deck blades (front and rear). These Disk Deck Blade Kits include just the blades for use in the two Skirt Assemblies. These Disk Deck Blade Kits include the mounting fasteners (Rivet, Nylon Tree Push-In ), four skirt blades (items 11 15) and the two deck blades (front and rear). 34

38 Skirt assemblies-disk (BR 1050S)

39 Skirt assemblies-disk (BR 1050S) Seitenschürze, links Seitenschürze kpl. rechts Rad 4,00 x 0, Aufkleber no-step [1] Distanzscheibe Mutter SS 1/ SCR-HEX SS M6-1 X 40MM Stoppmutter M6 Inox Schraube HEX ZHD TO HD Schraube M Unterlegscheibe WASHER, BOWED 11 1 SEE POS. 100 DISK DECK BLADE KITS [2] FRAME-SKIRT RH FRAME-SKIRT LH RETAINER-BLADE 15 1 SEE POS. 100, DISK DECK BLADE KITS [3] Seitenschürzen-Set, rot [4] Spritz Gummi-Set, rot [5] Seitenschürzenkit [6] Seitenschürzen 38" [7] Part Notes: [1] - RIGHT SKIRT ASSEMBLY ONLY [2] - SEE POS. 100 DISK DECK BLADE KITS [3] - SEE POS. 100, DISK DECK BLADE KITS [4] - OPTIONAL, [5] - STANDARD, [6] - OPTIONAL, These Disk Deck Blade Kits include just the blades for use in the two Skirt Assemblies. These Disk Deck Blade Kits include the mounting fasteners (Rivet, Nylon Tree Push-In ), four skirt blades (items 11 15) and the two deck blades (front rear). These Disk Deck Blade Kits include the mounting fasteners (Rivet, Nylon Tree Push-In ), four skirt blades (items 11 15) and the two deck blades (front rear). [7] - OPTIONAL, NOTE 3 36

40 Solution system (standard)

41 Solution system (standard) Flachdichtung 5/ WSH FLT SAE Schraube TRUSS PHIL BLK X HD 5/16-18X Schraube x Schraube Scheibe Schraube PAN HD PHIL 1/ SCR PAN PHIL 1/4-20 X SCR HEX WSH HD 6-32 X SCR PAN HD PHIL 10-24X BUMPER-FRONT MIDDLE Schraube PAN PHIL 5/ NUT HEX NYLOC THIN 5/ NUT HEX NYL LOC Nut 1/ Schraube PAN PHIL 10-25x Schraube Sitzschalter BR 1300 S Schraube HEX THD TO HD Ring MutterHEX NYL LOC M UNTERLEGSCHEIBE, FLACH Unterlegscheibe U-Scheibe Briede Frischwasserverschlusszu BA Kabelklammer Dichtung Frischwasser-verschluss zu BA BOOT, BATTERY POST [1] Gelenkverschraubung Scharnier Schlauchnippel BA Buchse Kabelklammer CABLE TIE E00549 RE438BA Schraube 5/ U-Scheibe Abstandshalter Wasserhahn zu BA550/ Spiralschlauch 50x Fahrersitz [2] Frischwassertank Deckel, klein, f. Tank Dichtung f. Deckel Bedienfeld, elektronisch [3] Armaturenbrett BR 600 S [4] Schlüsselschalter Ersatzschlüsselzu Schlauch T-Stück 1/ Klammer f. Ventil Kabelklemme BUMPER-FRONT Abdeckhaube BR 800S BAR DISCONNECT Halterung f. Tank WELDT-SEAT MOUNT Haubengestänge BR 700 S Kabelbaum 38

42 Solution system (standard) Kabelkit Halter f. Deckel Schlauch Halter für Wasserventil Batterieabdeckung Frischwasser Filter Spiralschlauch zu BA SPACER MagnetventilBA 755/ Steckverbinder Schlauch Kabelklammer CLAMP CABLE Schraube Schraube 1/4 20 x Schlauch 7, Spirale Wasserhahn BR 950 S CLAMP HOSE SAE SCR HEX HD 5/16-18 X 1.00 Part Notes: [1] - Battery cables are not included, but Battery Connector Kit ( ) can be ordered separately if battery connectors are desired [2] - Seat has been replaced by Seat in production. Please order Seat Kit when replacing Seat [3] is OBSOLETE and replaced by is used on all models [4] - TSBUS Not ShownTSBUS Control panel membrane switch replacement 39

43 Solution system (EDS / ECOFLEX)

44 Solution system (EDS / ECOFLEX) Frischwasserverschlusszu BA Dichtung Frischwasser-verschluss zu BA BOOT, BATTERY POST [1] Buchse Flachdichtung 5/ WSH FLT SAE N PHIL X X HD 5/16-18X Schraube x Schraube Scheibe Schraube PAN HD PHIL 1/ Schraube SCR PAN HD PHIL 10-24X Schraube 1/4 20 x Schraube PAN PHIL 5/ Nut 1/ Schraube PAN PHIL 10-25x Schraube Schraube HEX THD TO HD Sitzschalter BR 1300 S [2] Ring MutterHEX NYL LOC M UNTERLEGSCHEIBE, FLACH Unterlegscheibe U-Scheibe Schraube TRUSS PHIL BLK U-Scheibe Abstandshalter CLAMP HOSE SAE Pumpe 36 V BR Absperrventil [3] PUMP HEAD ASSY [3] Briede Spiralschlauch 50x Schlauch Fahrersitz [4] Deckel, klein, f. Tank Dichtung f. Deckel Abscheider Kabelklemme Halterung f. Tank Haubengestänge BR 700 S Kabelkit Halter f. Deckel BAR DISCONNECT CLAMP CABLE BUMPER-FRONT BUMPER-FRONT MIDDLE ADAPTER PLATE Bedienfeld, elektronisch [5] Ersatzschlüsselzu [3] Schlüsselschalter [3] Armaturenbrett BR 600 S [6] Gelenkverschraubung Schlauch T-Stück 1/ HARNESS CABLE [3] /4-20 NYLOC NUT Klammer f. Ventil 41

45 Solution system (EDS / ECOFLEX) Wasserhahn zu BA550/ Schlauch HOSE CHEM RESISTANT Abdeckhaube BR 800 S EDS EDS-Dosiersystem [7] Ecoflex-Set [8] PVC-Schlauch Frischwassertank Kabelbaum [3] Scharnier Kabelbaum T-Stück Halterung f. Sitz WELDT-SEAT MOUNT AXP SPACER MagnetventilBA 755/ Steckverbinder Spiralschlauch Schlauch 7, Spirale Kabelklammer Kabelklammer CABLE TIE E00549 RE438BA BARB 90 ELBOW 1/2 X 3/8 NPT Schlauchnippel BA Absperrventil SCHLAUCH Spiralschlauch 50 x SCR HEX HD 5/16-18 X 1.00 Part Notes: [1] - Battery cables are not included, but Battery Connector Kit ( ) can be ordered separately if battery connectors are desired. [2] - S2 [3] - NOT SHOWN [4] - Seat has been replaced by Seat in production. Please order Seat Kit when replacing Seat [5] is OBSOLETE and replaced by is used on all models. [6] - NOT SHOWN - TSBUS [7] - Only used on EDS models. [8] - Only used on EcoFlex models. EDS models are no longer in production and have been replaced by EcoFlex models. 42

46 Squeegee assembly

47 Squeegee assembly Absaugleiste [1] SQUEEGEE ASSEMBLY 38-EU [2] Saugleiste C [3] Saugleiste D [4] Mutter NYL LOC-THIN SS5/ SCR HEX HD SS 5/16-18 X 1 [5] NUT HEX NYL LOC SS 6-32 [6] SCR PAN PHL SS6-32X38 [6] WSH FLT SAE SS 5/ Schraube 5/ Schraube Mutter HEX JAM SS 5/ Deckel f. Rad Mutter Klemme [6] Rad 4,00 Od Befestigung Vorne D [7] Befestigung Vorne E [8] CLAMP-BAND 34 IN ASSY [9] CLAMP-BAND 38 IN ASSY [10] Buchse Sauglippen-Set, Gummi, rot [11] BLADE-SQUEEGEE FR-RED GUM 38 [8] Absaugleisten-Set [8] Sauglippen-Set, Gummi, rot [12] Absaugleisten-Set [13] Befestigungsschiene [14] Befestigung hinten [15] Sauglippen-Set PU [16] Absaugleisten-Set [17] Sauglippen-Set, Gummi, rot [18] Sauglippen-Set, PU [16] Absaugleisten-Set [19] Sauglippen-Set, Gummi, rot [20] Part Notes: [1] - (BR 850S) [2] - (BR 1050S) [3] - (BR 850SC) [4] - (BR 1050SC) These squeegee assemblies include gum rubber blades. The squeegee tool casting is not available for sale separately. If you need to replace the casting please order a complete squeegee assembly. This squeegee assembly includes a red gum rubber front blade and a gum rubber rear blade. The squeegee tool casting is not available for sale separately. If you need to replace the casting please order a complete squeegee assembly. NOTE 3: These squeegee assemblies include red gum rubber blades. The squeegee tool casting is not available for sale separately. If you need to replace the casting please order a complete squeegee assembly. These squeegee assemblies include red gum rubber blades. The squeegee tool casting is not available for sale separately. If you need to replace the casting please order a complete squeegee assembly. [5] - EXPIRED USE [6] - (before May 2012) [7] - (BR 850S) [8] - (BR 1050S) [9] - (BR 850S after April 2012) [10] - (BR 1050S after April 2012) [11] - (BR 850SC) [12] - (BR 1050SC) Squeegee Blade Kits include both front rear squeegee blades. Squeegee Blade Kits include both front rear squeegee blades. 44

48 Squeegee assembly [13] - (BR 850S) Squeegee Blade Kits include both front rear squeegee blades. [14] - (BR 1050S Models before July 2012) [15] - (BR 850S Models before May 2012) [16] - Squeegee Blade Kits include both front rear squeegee blades. [17] - (BR850S) Squeegee Blade Kits include both front rear squeegee blades. [18] - (BR850SC) Squeegee Blade Kits include both front rear squeegee blades. [19] - (BR1050S) Squeegee Blade Kits include both front rear squeegee blades. [20] - (BR1050SC) Squeegee Blade Kits include both front rear squeegee blades. 45

49 Squeegee system Resource notes: NOTE 1: These squeegee assemblies include gum rubber blades. NOTE 2: These squeegee assemblies include red gum rubber blades. NOTE 3: These parts were implemented in production as of November 2011 to increase squeegee down pressure. Order Squeegee Spring Kit to upgrade your machine to include this improvement. NOTE 4: This squeegee assembly includes a red gum rubber front blade and a gum rubber rear blade. 46

50 Squeegee system Bolzen zu BR Scheibe SPACER Stopmutter 1/ "Mutter Nyon LOC 5/16""" Schraube SS1/4-20x SCR HEX HD 3/8-16x "Scheibe 3/8""" WSH FLT SAE SS 5/ NUT HEX NYL LOC 3/ Mutter Zoll LOC SS 3/ "Splint 0.125"" x 0.5""" "Splint 0.148"" x 0.62""" Ring "Benzingring 0,5""" Schraube 5/16 18x "Bolzen 0.375"" x 2.25""" Unterlegscheibe Bolzen.38 X Stopmutter 3/ Mutter HEX JAM SS 5/ BEARING FLANGE.376E Buchse f. Segment BRKT-SQUEEGEE MOUNT WELDT BRKT-SQUEEGEE PIVOT WELDT [1] Hebesenkmotor 36V [2] Absaugleiste [3] Saugleiste C [4] Saugleiste D [5] SQUEEGEE ASSEMBLY 38-EU [6] Rändelmutter Stützrolle Rolle zu BR 700C Zugfeder Seilzug Spindel Gestänge Unterlegscheibe Endstück Schlauch BRACKET-CABLE Federmutter [7] KIT-SQUEEGEE SPRING ADGRESSOR Gewindestange [7] Halter f. Absaugleiste [8] Part Notes: [1] - NOTE 5 [2] - M2 [3] - (BR 850S) NOTE 1 [4] - (BR 850SC) NOTE 2 [5] - (BR 1050SC) NOTE 2 [6] - (BR 1050S) NOTE 4 [7] - NOTE 3 [8] - NOTE 6 47

51 48 FRONT Machines built after November 2015 Steering column assembly

52 Steering column assembly U-SCHEIBEN Flachdichtung 5/ SCR SOC SET 3/8-16 X "U-Scheibe 3/8""" Madenschraube SCR HEX HD 1/4-20 X SCR PAN HD PHIL HP X.38 [1] Nut 1/4 20 [2] NUT HEX NYL LOC-THIN1/ Schraube 1/ Nut 1/ Schrauben KEY, WDF Ring Dichtung MutterHEX NYL LOC M Schraube Hex HDss M Schraube Bearing Flange/Lager Zugfeder [2] Lenkwelle BR 800 S Abdeckung f. Lenksäule, Verkleidung Lenksäule, BUECHSE Ring zu 5015B Lenkkette Kabelzug FrischwasserBR 700 [1] Lagerflansche Lenksäule BR600S-850S Verzahnung [2] LOWER COLUMN WELDMENT [3] Lenksperrung [2] Stange [2] Lenkstange, oben "Knopf 1.00 x 1/4 """ [2] Kreuzgelenk zu 5015B Zahnrad Lenkrad cu CR Verschalung Lenkwelle CAP Adapter Hülse Mutter HEX NYL LOC Mutter 5/ Feder Nut 1/ ROD-TILT WHEEL RATCHET-STEERING COLUMN STEERING PAWL WELDMENT KNOB-TILT WHEEL Part Notes: [1] - Not used on EDS or EcoFlex models. [2] - Only used on machines built before November [3] - For machines built before November of 2015 the Lower Column Weldment part number was which is no longer available, to replace order Steering Upgrade Kit

53 Wiring diagram RED F1 1 2 RED BT1 + - BLK FUSE, 150 A. BATTERY, 36 Vdc RED F3 1 2 BRN/BLK K3 1 2 CIRCUIT BREAKER, 70 AMP CONTACT N.O. RED F2 1 2 CIRCUIT BREAKER, 10 AMP BRN/YEL X001 B R N /Y E L S1 1 2 SW, SPST KEY B R N X004 M1 BRUSH LIFT ACTUATOR R E D /W H T + M - O R N /B LK B LK /Y E L BRN M2 SQUEEGEE LIFT ACTUATOR + M - W H T /G R N 1 S2 SW, SEAT 2 ORN ORN RED/BLK BLU/BLK ORN/BLU F4 1 2 FUSE, 1 A. ORN B LU /O R N B LU /O R N MAIN CONTACTOR K3 Y E L/G R N X002 H1 22 AWG 1 2 ORN/RED J4-1 HORN-BACKUP ALARM WHT/BRN WHT/BRN WHT/BRN WHT/BRN WHT/BRN GRN/BLK J4-7 J2-8 K4 X005 HORN + HORN - ACC GRA/BLK J2-7 B + 2 VA C U U M J2-2 CONTACTOR, VACUUM K5 X003 WHT/RED CONTACTOR, BRUSH L1 1 2 VIO/BLK VALVE, SOLENOID B R U S H J2-1 J2-6 B + 1 S O L U T IO N J2-3 V IO /B LK + J2-1 0 K E Y S W. THERMISTOR S P E E D M O D E C O N T R O L J4-2 B R N /W H T VIO/BLK WHT/BRN WHT/BRN M12 M J3-1 PUMP, CHEMICAL - E1 CONTROL RED/WHT BLU/GRA J3-4 INTERFACE BOARD J1-10 J1-1 I -- VA C J4-6 I -- B R U S H J4-1 2 J3-3 YEL/VIO BRN/RED B LK J1-7 J3-2 B LK J1-2 J1-3 E2 J1-8 J1-9 CHEMICAL SYSTEM J1-4 J1-6 J4-5 S TA T U S J3-6 B - 4 J 4-11 J3-5 S E AT S W. SPEED FO R./R E V. POT. LO B - 3 J4-1 0 POT. HI J2-5 B - 2 J4-4 LIMIT J4-8 F O R W A R D B - 1 OPTIONAL BLU/YEL BLK/WHT WHT/BRN J2-9 J4-9 J4-3 BLK VIO YEL X006 R1 D2 D1 1 ZENER TVS S ZENER TVS S WHT/YEL 2 3 POT 5.75K OHM M11 M M4 M - - VIO GRA YEL PUMP, SOLUTION PIN PR O G 2 D R IVER P IN 7 -- P R O G 1 D R IV E R PIN PO W ER EN ABLE P IN K S I B + PIN 4 -- SPEED LIMIT PIN 1 -- POT. HI PIN 2 -- POT. WIPER PIN 3 -- POT. LO A1 SPEED CONTROLLER BLK P IN B R N /W H T M U LT IM O D E PIN 8 --M AIN B- A2 M- BLK RED/GRN YEL/BLK M3 + - M MOTOR, WHEEL DRIVE PUMP, ACCESSORY WHT/BRN S4 1 2 H2 1 2 BLK H3 LAMP, HEAD WHT/BRN 1 2 BLK RED K2 1 2 WHT LAMP, FLASHING 1 2 B R N /R E D BLK CONTACT N.O. M5 W H T M B LK MOTOR, VAC 1 2 NOTE: M10 IS USED ON 35" & 38" DECK ONLY RED TRACKCLEAN CONNECTIONS X001=B+(RED) X002=B-(BLU) X003=SCRUB(WHT) X004=KEY SW(BRN) X005=VACUUM(GRA) X006=DRIVE(PNK) X007=BYPASS(BRN) X008=MACHINE SUPPLY(ORN) TRACKCLEAN BYPASS: DISCONNECT ORANGE WIRE FROM TRACKCLEAN RELAY AND CONNECT TO BROWN WIRE (X007). K1 1 2 CONTACT N.O. BLU BLU F5 1 2 FUSE, 5 A. M6 OPTIONAL M MOTOR, VAC CYLINDRICAL DECK POLARITY OF M8 M8 B LU - + M MOTOR, BRUSH S5 RED 2 1 SW, SIDE BROOM OPTIONAL -- ON CYLINDRICAL MACHINE ONLY B LK B LU R E D RED BLU M M Y E L/V IO MOTOR, BRUSH M7 + - BLK M BLK MOTOR, BRUSH NOTE: M8 IS USED ON CYLINDERICAL M8 AND 35" & 38" DECK ONLY + - M MOTOR, BRUSH M9 + - M BLK MOTOR, SIDE BROOM KEY SWITCH DETAIL BRN/YEL KEY SW X004 BRN X008 BRN-MACHINE ORN TRACKCLEAN HARNESS 50

54 Wiring diagram A Geschwindigkeitskontrolle BT1 1 Battery - not available [1] E Schlüsselschalter [2] E Bedienfeld, elektronisch E Ersatzschlüsselzu [2] E Armaturenbrett BR 600 S [3] E Platine f. EDS-System [4] E CONTROL ASSEMBLY [5] F FUSE 150 AMP F Schütz 10A [6] F CIRCUIT BREAKER 70A [7] F4 1 Fuse 1 amp - not available [8] F5 1 Fuse 5 amp, side broom / optional [9] H Horn RückfahralarmBR 1100S H Scheinwerfer [10] H Blitzlampe zu BR 700 [10] K CONTACTOR 36 VOLT 200 AMP K Magnetventil 36V K CONTACTOR 36 VOLT 200 AMP L MagnetventilBA 755/855 M Antrieb M Spindelmutter [2] M Bürstenmotor 36V 450W [2] M Bürstenantriebsmotor [11] M Kohlebürstenkit [2] M Getriebe [2] M Pumpe 36 V BR M PUMP DETERGENT M Hebesenkmotor 36V M Antriebsrad kpl. m. Motor M Pumpe 36 V BR [10] M PUMP HEAD ASSY [2] M Absperrventil [2] M CARBON BRUSH SET OF 2 [2] M Saugmotor 36V 3St M CARBON BRUSH SET OF 2 [2] M Saugmotor 36V 3St [10] M Bürstenmotor 36V 450W [2] M Deckel f. Getriebe [2] M Motor mit WinkelgetriebeBR 800 S [12] M Kugellager (Bürstenseite) [13] M ARMATURE [14] M Kugellager [15] M Kohlebürste f. BR6-800S [2] M SAFETY HOOK [2] M Bürsten Abdeckhaube [16] M Fahrgetriebe [2] M BEARING F.E. [14] M Abdeckung f. Kohlebürste [17] M Keil [2] M Getriebe [2] M BRUSH RING [2] M Bürstenmotor zu BR 850/C [18] M Kohlebürstenkit [2] M Bürstenantriebsmotor [11] M Kohle BR 600/650/700/800BR 850/950/1050 [14] M Bürstenantriebsmotor [11] M Bürstenmotor 36V 450W M Bürstenmotor zu BR 850/C [18] 51

55 Wiring diagram M Bürsten Abdeckhaube [16] M Abdeckung f. Kohlebürste [16] M ARMATURE [14] M BEARING F.E. [14] M Kohlebürstenkit M Kohle BR 600/650/700/800BR 850/950/1050 [19] M Getriebe M Winkelgetriebe BR 1000 [10] R Potentiometer 5K [20] S Schlüsselschalter S Ersatzschlüsselzu [2] S Sitzschalter BR 1300 S S3 1 Switch, pump (part of M4) - not available [21] S4 1 Switch, headlight (part of H2) - not available [22] S Schalter [10] S6 1 Switch, pump (part of M11) - not available [23] Part Notes: [1] - BATTERY - NOT AVAILABLE [2] - NOT SHOWN [3] - TSBUS NOT SHOWN [4] - DETERGENT INJECTION ONLY, Only used on EDS models. [5] - DETERGENT INJECTION ONLY, Only used on EcoFlex models. EDS models are no longer in production and have been replaced by EcoFlex models. [6] - CONTROL CIRCUIT [7] - WHEEL DRIVE [8] - FUSE, 1 AMP, NOT AVAILABLE [9] - FUSE, 5 AMP (L), SIDE BROOM / OPTIONAL [10] - OPTIONAL [11] - BR 1050S DISK [12] - BR 850S / DISK [13] - BRUSH END, NOT SHOWN [14] - FOR , NOT SHOWN [15] - FAN END, NOT SHOWN [16] - FOR , NOT SHOWN SEE TSB-FC TSB-FC Replacement Parts [17] - SEE TSB-FC TSB-FC Replacement Parts [18] - ALL CYLINDRICAL [19] - FOR , NOT SHOWN) [20] - Potentiometer is part of [21] - SWITCH, PUMP (PART OF M4) - NOT AVAILABLE [22] - SWITCH, HEADLIGHT (PART OF H2) - NOT AVAILABLE [23] - SWITCH, PUMP (PART OF M11), NOT AVAILABLE 52

56 Optional kits and accessories

57 Optional kits and accessories Kits Einbauladegerät 36V-25A 230V [1] Einbauladegerät 36V-25A 230V [2] ARM REST KIT R/H + L/H [3] Rundumleuchte [2] Seitenbesen, rechts [2] Hand-Sprüh-Saugset [2] Handabsaugung [2] Sicherheitsgurt f. Sitz [2] Frontlicht [2] Saugmotorfilter [2] IDLER W/O-RING KIT [2] STEERING UPGRADE KIT [2] BR 850S Squeegee Blade Kits Absaugleisten-Set [4] Sauglippen-Set, Gummi, rot [5] Sauglippen-Set PU [6] BR 1050S Squeegee Blade Kits Absaugleisten-Set [7] Sauglippen-Set, Gummi, rot [8] Sauglippen-Set, PU [6] BR 850S Disk Deck Blade Kits Seitenschürzen-Set [9] Spritz Gummi-Set [10] Seitenschürzen-Set, Gummi [11] Seitenschürzen-Set, rot [11] BR 1050S Disk Deck Blade Kits Spritz Gummi-Set, rot [10] Seitenschürzenkit [9] Seitenschürzen-Set, rot [11] Seitenschürzen 38" [11] BR 1050S Cylindrical Deck Blade Kits Spritz Gummi-Set, rot [12] Gummileiste [13] Accessories PROGRAMMER-USER [2] PROGRAMMER CABLE-MOLEX [2] LITERATURE PACK [2] LITERATURE PACK [2] BR 850S Disk Scrub Brushes Padhalter 16" [2] Padverschluss m. Spange [2] Bürste PPN weich [2] Bürste PPN hart [2] Bürste Union Mix [2] Bürste Sica weich, Aglite Grit 500 [2] Bürste Sica mittel, Grit 240 [2] Bürste Sica mittel, Grit 180 [2] Bürste Sica hart, Dyna Grit 80 [2] Bürste Sica sehr hart, Grit 46 [2] BR 1050S Disk Scrub Brushes Padhalter 330 mm [2] Padverschluss m. Spange [2] Bürste Prolene, weich [2] Bürste Prolene, hart [2] Bürste, Union Mix [2] Bürste Aglite Grit [2] Bürste Mid Grit, 330 mm [2] Bürste Mid 330 mm [2] 54