Industrial Biogas Plants for Agro-Industries in Developing Countries
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1 Industrial Biogas Plants for Agro-Industries in Developing Countries Gerhard Kopiske Cuxhavener Straße Bremen Tel: Fax:
2 UTEC GmbH are innovative consultants since 1980 interdisciplinary team of ingeneers planning, supervision, monitoring Energy savings in industries and municipalities renewable energy projects Biogas Utilisation of biomass Wind energy Composting plants econimic success for the customer and environmental improvements
3 Industrial Biogas Plants in Developing Countries Politics: Business: Biogas: tax revenues, jobs and income for the people, growing sensitivity concerning environment and change of clima; discrepance between announcements and implementations engaged in profitable enterprises within legal frames; active lobbyists Biogas plants and other techniques utilizing any organic matter will play a stronger role in future because of their positive impact Technologies are required More power for Green Power
4 Industrial Biogas plants can look very different
5 silage Zisterne M Elt Heat Cogen solids feeder digester gas storage sludge storage Scheme of a Biogas Plant for energy crops
6 Organic waste input Tank M flare Elt Heat agitator hygienisation digester gas storage gas engine water sludge tank sludge - fertilizer Zisterne Scheme of a Biogas Plant for Organic Waste
7 Fresh Fruit Bunch CPO 160,000 t 32,000 t POME EFB mesocarp fibre shell 112,000 t 37,000 t 21,000 t 12,000 t Palm Oil Mills (basis: 30-t-mill): 1 t oil (CPO) 6 t waste and waste water
8 1.46 Mio. m³ methane destroy the atmosphere 24,000 t CO 2 = 120,000 (5 /t) 30 t mill 1.46 Mio. m³ methane = 1.46 Mio. L Diesel fuel = 700,000 EURO (0.6 /L) value of nutrients in POME: 225,000 EUR POME in pond systems
9 FFB water fuel oil oil mill processing energy power station EFB POME all nutrients CPO fiber shells ash all nutrients except N plantation pond plantation heavy pollution of the atmosphere N, P, K N, K N N surface ground atmosphere water water Nutrient flow in a conventional palm oil mill
10 CPO-production in Malaysia and Indonesia (2005): 34 Mio. tons 26 Mio. tons CO 2 17 Mio. cars in Malaysia and Indonesia: 8 Mio. passenger cars 150 g CO 2 /km, 10,000 km/a
11 FFB water oil mill processing energy power station EFB POME CPO composting effluent biogas plant plant fiber shells from fibre + shells ash from biogas compost plantation CO 2 CO 2 CO 2 CH 4 CO 2 CO 2 neutral biogas neutral New concept: Gas flow in a palm oil mill
12 evaporation - water EFB Chopper Composting Mulch all nutrients POME Slurry biogas Biogas energy Concept: UTEC, FAL Zero Waste Concept
13 The new concept in practise: Pilot plant (Medan)
14 Turning of the windrows, indonesia
15 realized 2002 Concept: UTEC, FAL Slaughterhouse waste management System, Cakung, Indonesia
16 Full scale plant slaughterhouse, Waste water pre-treatment
17 Concept: UTEC; planning and construction: PT Tirtakreasi Amrita, Jakarta Fixed bed digester for liquid effluents (500 m³)
18 Gen Set (35 kw)
19 Compost storage
20 Thank you for listening! Gerhard Kopiske Cuxhavener Straße Bremen Tel: Fax:
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