Standard programme drilling. The tool specialists for the trade.
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- Theodor Hertz
- vor 8 Jahren
- Abrufe
Transkript
1 Standard programme drilling The tool specialists for the trade.
2 The tool specialists for the trade. Miller GmbH, Präzisionswerkzeuge in Altenstadt is a member of the "tooltraders-partner" association and utilises the benefits of this strong community to the benefit of its customers and the quality of its products. Further information can be found on the last page of this catalogue.
3 Obligation through tradition: quality as a philosophy MILLER GmbH, Präzisionswerkzeuge in Altenstadt produces solid carbide precision tools for drilling, milling and countersinking with resounding success and an innovative production strategy. PCD tools for drilling into solid complete the product portfolio. MILLER offers a broad standard programme with application-specific catalogue tools, as well as maximum flexibility for the realisation of highly complex and outstanding solid carbide custom tools. MILLER Präzisionswerkzeuge was founded in From the start the latest best-inclass CNC tool grinding machines were used to produce innovative precision tools of the highest quality quickly, flexibly and at the right price. The state-of-the-art tool factory has been producing 365 days a year and 24 hours a day since the start. Tools are only manufactured on the German site in Altenstadt. Here the precision tools are developed, designed and manufactured to the highest quality requirements by an experienced and highly qualified team of employees. Since the end of February 2003, MILLER Präzisionswerkzeuge has been a member of the worldwide MAPAL Group. In 2008 a considerable investment was made in Altenstadt; an investment that made it possible to set-up one of the largest and most modern drill factories in Europe. The production area was more than doubled, in addition a highly modern logistics centre was established. As a result customers worldwide can be supplied with high performance tools even more quickly and smoothly. MILLER s many years of experience in the tool sector combined with commitment, flexibility, quality and a good price-performance ratio are the guarantor for solving today s machining tasks. MILLER supplies the recipe for success to face machining problems or rationalisation. The Miller GmbH, Präzisionswerkzeuge in Filzingen/Altenstadt. 3
4 First class production processes for the worldwide market To produce solid carbide drills in a fast, flexible way and at the right price, a stateof-the-art production facility with high precision machines is essential. And these machines need to produce around the clock. The production facility in Altenstadt / Germany was organized according to this principle, and this can be seen throughout the company. The production flow is transparent and clearly arranged, with the latest systems and machines for every stage of the tool production. Some of the machines have been designed and produced especially for the company s works. 4
5 In addition to this there is an excellent computer, logistics and information system. At any time, the production status of every tool can be precisely established and communicated to the customer. The most important principle, from station to station, is precision and quality. Quality is produced and the production monitored and controlled without compromise. Our product portfolio: Solid carbide precision tools for drilling, milling, countersinking and reaming. 5
6 Perfection in the lead with customer service Complete regrinding service An economically appealing regrinding service with well organised dispatch and logistics system is of course available. This means tool availability is always guaranteed, based on an average price. In each case the saving potential for solid carbide tools by regrinding is a significant factor. To allow full advantage to be taken of this potential, emphasis has to be placed on high quality regrinding and recoating. The competent technical knowledge of the drill specialists is also an influential factor on this service and ensures that the original condition is recreated. Technical support and competence Solid carbide tools have a particularly positive effect in the area of our comprehensive customer service package. The high performance tools exactly match the HPC philosophy by which the tool experts design the complete process. The resulting advantages are direct benefits of our customers. The close cooperation between technical consultants and product specialists guarantees reliable and fast proposals for optimisation or rationalisation of new or current production processes. 6
7 Our tool delivery reliable, quick and dependable Along with fast, flexible production at the right price, MILLER offers an economically interesting and customer-orientated service. Here in particular a very well organised shipment and logistics process, as well as high quality regrinding and recoating are among the core elements. We have recently started to offer a modern carbide recycling system to support customers in this sector and also to offer a successful and environmentally friendly service package. Everything is safely packed in our logistics centre. It is important for us that all tools arrive safely and punctually. 7
8 8 Standard programme drilling
9 Index Page Program overview 16 Standard programme CENTRE-Drill M MEGA-Drill-Steel M2003, M2103, M2005, M2105, M2108, M MEGA-Drill-Steel Step-Drill M2303, M MEGA-Quadro-Drill M2075, M2175, M2178, M MEGA-Drill-Hardened M MEGA-Drill-Inox M1703, M1803, M1705, M1805, M SMART-Drill M1905, M1908, M Solid carbide drills, straight fluted M2605, M2608, M MEGA-Drill-Alu M2705, M2803, M2805, M2808, M GIGA-Drill M2195, M MEGA-Drill-Reamer M2253, M2263, M MEGA-Speed-Drill M9103, M9105, M9108, M9405, M MEGA-Drill-180 / MEGA-Drill-Alu-180 M9183, M9185, M9883, M MEGA-Deep-Drill / MEGA-Alu-Deep-Drill M2115, M2815, M2120, M2820, M2125, 155 M2825, M2130, M2830, M2140, M2840 Replaceable head drill TTD Type 01, Type 02, Type 03, Type Replaceable head holder TTS 1xD, 3xD, 5xD, 8xD, 12xD 170 Technical information Order forms / Operation values for standard drills 175 9
10 MILLER Drilling Drilling at the highest level Standardised specialists The demands of modern cutting technology are always wide-ranging and, along with the constant endeavour to rationalise and improve production processes, there are additional requirements and problem areas from the use of new materials and machining methods which must expected and solved in the spirit of innovation. As a result of this demanding area in both work and solution a broad-based range of standardised drilling tools has been developed, with which the demand is met both for tools which can be used universally in different materials and for special drilling tools for specific applications. This family of drills has been combined under the name MEGA-Drill and includes solid drills with special geometries for the cutting edge and in the chip space, which are designed to suit the materials to be machined. Together with coatings such as the MxF coating, which was specially developed for drilling, a technical advantage has been achieved which produces maximum efficiency and economy for these tools. The best selection in steel The MEGA-Drill-Steel demonstrates its excellent efficiency in steel materials in particular, with high cutting values and tool life. The special form of cutting edge combined with the chip space form allows the chip to roll up and fracture and provides excellent chip clearance from the bore, so that drilling depths of up to 8xD are achieved and with internal coolant even up to 12xD. When machining stainless steels, the best results are achieved with drills which have a very sharp blade with no chamfering. The MEGA- Drill-Inox also has a chip space which has been optimised for these materials, with a rounded geometry, which ensures the chips flow cleanly. The specialist tool for aluminium The twin-bladed specialist tool for machining aluminium is the MEGA-Drill for aluminium. For drilling depths from 3xD to 12xD it offers optimum economy at a high performance level. The spiral fluted high performance drill with its large chip spaces and special radial land meets the highest demands for quality in the bore. Hard machining Special drills from the MEGA- Drill family are also available for machining hardened materials. For hard machining in the range HRC these MEGA-Drill- Hardened is designed with a high flute pitch and a special chip space geometry. This gives the tool high rigidity and makes it very stable. The drills are supplied with the MxF coating as standard, giving them a high resistance to wear. Greater accuracy with 4 chamfers maximum performance with 4 flutes With two reaming chamfers and two additional chamfers, the MEGA-Quadro-Drill is designed for maximum alignment accuracy, concentricity and positional accuracy, together with the best possible roundness and diameter tolerance. Very good surface results are achieved at drilling depths of 5 to 12xD and the MxF coating produces optimum chip flow and long tool life. 10
11 The advantages of the 4 guide chamfers, which support the drill in the bore and produce greater accuracy and quality in the bores, are also combined in the GIGA-Drill with a new drill technology using 4 flutes. Distributing all the cutting work between 2 solid boring and 2 gun boring flutes allows the feed rates and tool life to be doubled. In addition to drilling into the solid, this tool is also very well suited primarily to gun boring cast and interrupted bores. Straight fluted drilling tools In addition to spiral-fluted drilling tools, we also supply solid carbide drills with straight flutes. These drilling tools basically have 4 guide chamfers to support the tool and are specially designed for use in grey cast iron, aluminium and aluminium alloys, together with other non-ferrous metals. Efficient production of deep holes The specially developed geometry of chip groove and front radial land allows the highest feeds and cutting speeds for deep hole drilling. The MEGA- Deep-Drill and the MEGA-Alu- Deep-Drill open up new opportunities for particularly efficient production of deep holes in steels, cast iron alloys and aluminium. The deep hole drill with MxF coating can be supplied for drilling depths up to 30xD in the diameter range 3 mm to 16 mm. The replaceable head drill TTD minimised use of carbide for maximum stability and precision The cutting edge geometry of the drill heads with the replaceable head drill is designed with three or four guide chamfers. In addition high cutting values can be applied for short machining times. This means the replaceable head drill is at the same quality and performance level as solid carbide drills, at the same time with considerable reduced tool costs. The standard series of replaceable head drills TTD cover drilling depths 1xD, 3xD, 5xD, 8xD and 12xD. Three different types of drill heads are available: type 01 for machining steel and cast materials, type 02 for stainless steels and type 03 for non-ferrous metals in the diameter range mm. MEGA-Speed-Drill High performance drill for machining steel and cast iron materials The MEGA-Speed-Drill has a completely new cutting edge geometry with uneven cutting pitch and three guide chamfers. As a result vibration is avoided and friction reduced. The highly polished flutes guarantee optimal chip flow. These features, in conjunction with the particularly heat resistant cutting material Mx2, enable the MEGA-Speed-Drill to produce bores with more than twice the cutting speed and up to 30 % higher feeds than is possible with conventional drills. The smart solution for the smallest bores Even for bore diameters in the range 1.00 to 2.90 mm and drilling depths up to 12xD, the SMART-Drill is designed with internal coolant. Along with the MxF coating, this produces maximum efficiency even for these small drills. 11
12 MILLER Drilling Anything is possible MEGA-Drill-180 Drilling from the solid with a flat bottom of the bore and pilot drilling on inclined surfaces The new MEGA-Drill-180 has a 180 point angle and a special geometry to produce a flat bottom of the bore. Usually two machining processes would be necessary to achieve this. In the first process the bore is made with the required depth, while countersinking occurs in the second process. The MEGA-Drill-180 efficiently combines these two processes into one machining cycle. With its 4-chamfer geometry, which ensures excellent guidance in the bore, the MEGA- Drill-180 achieves optimum roundness and surface qualities in the bore. In addition, polished chip flutes ensure optimum chip removal. The MEGA-Drill-180 is also suitable for drilling and pilot drilling on inclined surfaces at an angle up to 45. The flat tip also reduces radial forces compared to conventional 140 drill tips. Maximum efficiency drilling and reaming in a single pass The combination of two tools, and as a result two operations, into one tool opens up considerable saving potential. With the MEGA-Drill-Reamers this idea is successfully realised and the manufacture of bores to a reaming quality becomes more efficient and faster. These tools are highly effective both on machining centres, where main and ancillary times can be significantly reduced, and also on transfer lines, where a whole machining unit can be dispensed with. With drill reamers, 2 drilling flutes more or less completely take over the rough machining operation. Depending on the design, directly behind the drilling flutes are reaming flutes which are responsible for finish machining the bore. The drill reamers are also coated with MxF and achieve high cutting values and tool life with maximum quality in the bore. Special tools individual and high performance The range of standardised drilling tools is designed for applications in modern cutting technology and covers the broad field of requirements which has resulted from this. As a result of the design of the flutes, the chip spaces and the course of the chip grooves along the tool, together with the specially developed coatings, cutting systems for drilling tools of the highest level have been produced. From this solid basis, however, unavoidable special solutions, also tailor-made and to customer requirement, can be offered which open up and make use of further potential for rationalisation in the production process. Here we can draw on the 12
13 years of well-founded experience of specialists, who have already put numerous innovative ideas into effect in close dialogue with the customer. The highly up-to-date production facilities for these tools within the MILLER GmbH, Präzisionswerkzeuge are an important prerequisite for this. Intermediate sizes, special lengths and stepped drills Intermediate sizes in the diameter of the drill, or also lengths which are different from the standard, can be easily adapted to customer requirements. This is of course always the rule rather than the exception at MILLER. Using pre-printed enquiry questionnaire and order forms (see pages ), a specific design for a drilling tool can be requested, offered and produced very easily and quickly. The variations will be based on the best arrangement for blade and chip space geometry for the application in question and the appropriate material. Stepped tools can also be simply and effectively designed with equal ease, also using the pre-printed forms. In addition various coatings are also available, with the special MxF coating the best choice for the majority of applications. In addition to special tools, which can be defined by using the forms, of course MILLER also supplies drilling tools which are designed from drawings and aligned precisely with the application. Numerous possibilities are offered from complex stepped tools, which can also have PCD flutes, to combination tools for drilling and circular milling. Tools with appropriate coolant supply systems and optimum coolant outlets also offer ways of optimising the process for certain applications. 13
14 High productivity with maximum demands in the whole MQL process Vapour trap Setting space Auslegung Nassbearbeitung. Basically our solid carbide drills for high performance machining are suitable for drilling with minimum quantity lubrication (MQL). To guarantee the ideal feed with the MQL-fluid, the tool shank must be optimized with a conus cut. By using this special shank form vapour traps are avoided and setting spaces will be minimized. Version with MQL shank. In addition to our customers demands MILLER supports special services like reconstructing standard high performance drills into MQL versions. Without loosing its efficiency the shanks of our drilling tools can be redesigned with special MQL designs. It is necessary to bear in mind that different dimensions will vary with the MQL redesign. Our MQL tools are produced to our high severe MILLER standards. This guarantees optimized feeds with the MQL fluids, correct chip blowing and minimized heat introduction into the element in accordance to high quality results in drilling. Solid carbide drill with MQL design. 1-channel system Manual tool change Automatical tool change 14
15 MQL 1-channel system On the 1-channel system a mixture of oil and air, the so-called aerosol, is generated in an external unit and transferred as a "finished product" via the aerosol pipe through the rotary feed-through and the spindle to the tool. The oil droplets finely distributed in the air are as a rule smaller than 2 μm. To keep the delay (time from switching on the MQL supply to the exit of the MQL medium from the tool) as low as possible, a ball valve is integrated in the aerosol pipe near the rotary feed-through as a shut-off valve. The 1-channel systems can transport aerosol or pure compressed air to the tool. 2-channel system The basic difference to the 1-channel system is that oil and air are transported separately through the spindle to the tool and mixed together at the tool. For this reason a so-called lance is integrated into the spindle; this lance connects to the rotary feed-through. The lance protrudes around 3-5 mm into the mixing chamber on the supply unit for the related application (e. g. coolant pipe). The oil transported through the central bore on the lance is carried from the mixing chamber into the tool by the air that flows through the spindle's central bore outside the lance. The largest portion of the oil is transported along the coolant bores to the tool's cutting points as "wall oil". The significantly lower residual portion of oil flows out of the coolant exits on the tools with the air in the form of relatively large oil droplets. Unlike the 1-channel system, as a consequence an aerosol is not produced in the 2-channel system, for this reason "only" the term oil-air mixture is used in this case. The fast-action valve, which in the majority of cases forms a unit with the rotary feed-through, is responsible for the exact dosing of the quantity of oil. With the activation of the MQL supply by the fast-action valve, oil droplets with a specific size are transported through the lance to the tool at a defined interval. As on the 1-channel systems, either oil and air or only air can be transferred to the tool. 2-channel system Manual tool change Automatical tool change 15
16 Standard products drilling MEGA-Drill-Steel MEGA-Drill-Steel Step-Drill MEGA-Quadro-Drill highly suitable suitable in some situations M2103 M2105 M2108 M2112 M2003 M2005 M2403 M2303 M2175 M2178 M2182 M x D 5 x D 8 x D 12 x D 3 x D 5 x D 5 x D 8 x D 12 x D 5 x D P M Unalloyed steel and low alloyed to high alloyed steel, cast steels Stainless and acid-resistant steel K1 Grey cast iron, alloyed grey cast iron K2 Nodular iron, CGI, malleable iron N Non-ferrous metals S Heat resistant steel, titanium and nickel alloys H Hardened steel, chilled cast iron Drilling diameter in mm 2,8-25,0 2,8-25,0 3,0-20,0 3,0-20,0 2,8-25,0 3,0-20,0 2,5-14,0 2,5-14,0 3,0-20,0 3,0-20,0 3,0-20,0 3,0-16,0 Drilling depth 3 x D 5 x D 8 x D 12 x D 3 x D 5 x D 5 x D 8 x D 12 x D 5 x D No. of flutes/guiding chamfers 2/2 2/2 2/2 2/2 2/2 2/2 2/2 2/2 2/4 2/4 2/4 2/4 Coating MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF Internal coolant supply X X X X X X X X External coolant supply X X X X Shank form HA (to DIN 6535) X X X X X X X X X X X X Shank form HE (to DIN 6535) X X X X X X Shank form HB (to DIN 6535) Page
17 Standard products drilling MEGA-Drill-Inox MEGA-Drill- Hardened MEGA-Drill-Reamer SMART-Drill CENTRE-Drill M1803 M1805 M1808 M1703 M1705 M1600 M2263 M2265 M2253 M1905 M1908 M1912 M x D 5 x D 8 x D 3 x D 5 x D 4 x D 3 x D 5 x D 3 x D 5 x D 8 x D 12 x D Unalloyed steel and low alloyed to high alloyed steel, cast steels Stainless and acid-resistant steel P M Grey cast iron, alloyed grey cast iron K1 Nodular iron, CGI, malleable iron Non-ferrous metals Heat resistant steel, titanium and nickel alloys Hardened steel, chilled cast iron K2 N S H 3,0-20,0 2,8-20,0 3,0-20,0 3,0-20,0 3,0-20,0 2,55-16,0 5,97-12,72 5,97-12,72 5,97-12,02 1,0-2,9 1,0-2,9 1,0-2,9 0,5-6,3 Drilling diameter in mm 3 x D 5 x D 8 x D 3 x D 5 x D 4 x D 3 x D 5 x D 3 x D 5 x D 8 x D 12 x D Drilling depth 2/2 2/2 2/2 2/2 2/2 2/2 2/4 2/4 2/4 2/2 2/2 2/2 2/2 No. of flutes/guiding chamfers MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF Coating X X X X X X X X Internal coolant supply X X X X X External coolant supply X X X X X X X X X X X X X Shank form HA (to DIN 6535) X X X X Shank form HE (to DIN 6535) Shank form HB (to DIN 6535) Page 17
18 Standard products drilling MEGA-Drill-Alu Solid carbide drill straight fluted GIGA-Drill highly suitable suitable in some situations M2803 M2805 M2808 M2812 M2705 M2605 M2608 M2612 M2195 M x D 5 x D 8 x D 12 x D 5 x D 5 x D 8 x D 12 x D 5 x D 8 x D P M Unalloyed steel and low alloyed to high alloyed steel, cast steels Stainless and acid-resistant steel K1 Grey cast iron, alloyed grey cast iron K2 Nodular iron, CGI, malleable iron N Non-ferrous metals S Heat resistant steel, titanium and nickel alloys H Hardened steel, chilled cast iron Drilling diameter in mm 3,0-16,0 2,8-16,0 3,0-16,0 3,0-12,0 3,0-12,0 3,0-20,0 3,0-20,0 3,0-20,0 6,0-20,0 6,0-20,0 Drilling depth 3 x D 5 x D 8 x D 12 x D 5 x D 5 x D 8 x D 12 x D 5 x D 8 x D No. of flutes/guiding chamfers 2/2 2/2 2/2 2/2 2/2 2/4 2/4 2/4 4/4 4/4 Coating MxF MxF Internal coolant supply X X X X X X X X X External coolant supply X Shank form HA (to DIN 6535) X X X X X X X X X X Shank form HE (to DIN 6535) Shank form HB (to DIN 6535) Page
19 Standard products drilling MEGA-Deep-Drill MEGA-Alu-Deep Drill MEGA-Drill-180 MEGA-Drill-Alu-180 MEGA-Speed-Drill M2115 M2815 M2120 M2820 M2125 M2825 M2130 M2830 M2140 M2840 M9183 M9185 M9883 M9885 M9103 M9105 M9405 M x D 20 x D 25 x D 30 x D 40 x D 3xD 5xD 3xD 5xD 3xD 5xD 8xD M9105 M9405 M9108 Unalloyed steel and low alloyed to high alloyed steel, cast steels Stainless and acid-resistant steel Grey cast iron, alloyed grey cast iron P M K1 Nodular iron, CGI, malleable iron K2 only M2815 only M2820 only M2825 only M2830 only M2840 Non-ferrous metals Heat resistant steel, titanium and nickel alloys Hardened steel, chilled cast iron N S H 3,0-16,0 3,0-16,0 3,0-14,0 3,0-12,0 3,0-9,0 3,0-20,0 3,0-20,0 3,0-20,0 3,0-20,0 3,0-20,0 3,0-20,0 3,0-20,0 Drilling diameter in mm 15 x D 20 x D 25 x D 30 x D 40 x D 3xD 5xD 3xD 5xD 3xD 5xD 8xD Drilling depth 2/4 2/4 2/4 2/4 2/4 2/4 2/4 2/4 2/4 2/3 2/3 2/3 No. of flutes/guiding chamfers MxF/ uncoated MxF/ uncoated MxF/ uncoated MxF/ uncoated MxF/ uncoated MxF MxF - - Mx2 Mx2 MxM Mx2 Coating X X X X X X X X X X X X Internal coolant supply External coolant supply X X X X X X X X X X X X Shank form HA (to DIN 6535) Shank form HE (to DIN 6535) Shank form HB (to DIN 6535) , 135, Page 19
20 Standard products drilling Replaceable head drill TTD highly suitable suitable in some situations Type 01 Type 02 1 x D 3 x D 5 x D 8 x D 12xD 1 x D 3 x D 5 x D 8 x D 12xD P M Unalloyed steel and low alloyed to high alloyed steel, cast steels Stainless and acid-resistant steel K1 Grey cast iron, alloyed grey cast iron K2 Nodular iron, CGI, malleable iron N Non-ferrous metals S Heat resistant steel, titanium and nickel alloys H Hardened steel, chilled cast iron Drilling diameter in mm 12,0-45,0 12,0-45,0 12,0-45,0 12,0-32,49 12,0-32,49 12,0-45,0 12,0-45,0 12,0-45,0 12,0-32,49 12,0-32,49 Drilling depth 1 x D 3 x D 5 x D 8 x D 12xD 1 x D 3 x D 5 x D 8 x D 12xD No. of flutes/guiding chamfers 2/4 2/4 2/4 2/4 2/4 2/3 2/3 2/3 2/3 2/3 Coating MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF Internal coolant supply X X X X X X X X X X External coolant supply Shank form HA (to DIN 6535) X X X X X X X X Shank form HE (to DIN 6535) X X X X X X X X X X Shank form HB (to DIN 6535) X X X X X X X X Page
21 Replaceable head drill TTD Type 03 Type 04 1 x D 3 x D 5 x D 8 x D 12xD 1 x D 3 x D 5 x D 8 x D 12xD Unalloyed steel and low alloyed to high alloyed steel, cast steels Stainless and acid-resistant steel P M Grey cast iron, alloyed grey cast iron K1 Nodular iron, CGI, malleable iron Non-ferrous metals Heat resistant steel, titanium and nickel alloys Hardened steel, chilled cast iron K2 N S H 12,0-45,0 12,0-45,0 12,0-45,0 12,0-32,49 12,0-32,49 12,0-45,0 12,0-45,0 12,0-45,0 12,0-32,49 12,0-32,49 Drilling diameter in mm 1 x D 3 x D 5 x D 8 x D 12xD 1 x D 3 x D 5 x D 8 x D 12xD Drilling depth 2/4 2/4 2/4 2/4 2/4 2/3 2/3 2/3 2/3 2/3 No. of flutes/guiding chamfers MxA MxA MxA MxA MxA MxP MxP MxP MxP MxP Coating X X X X X X X X X X Internal coolant supply External coolant supply X X X X X X X X Shank form HA (to DIN 6535) X X X X X X X X X X Shank form HE (to DIN 6535) X X X X X X X X Shank form HB (to DIN 6535) 164 Page 21
22 Explanation of general symbols Suitability symbols General symbols HA Shank form HA HB Shank form HB HE Shank form HE Internal coolant supply MAPAL TTS Torque Transfer System Suitability symbols: Best suited P M K1 Limited suitability P M K1 Non-alloy steels, cast-steel, alloy steels Inox, stainless and acid-resistant steel (Cr-Ni alloy) Grey cast iron, alloyed grey K2 N S H K2 N S H Spheroidal cast iron, vermicular graphite Aluminium, copper, brass, bronze, CFRP Titanium and nickel alloys Hardened steel, chilled cast iron 22
23 Information related to the technical specification Explanation of dimensions Tool type drill Drill diameter in 0,01 mm M A K General information regarding the catalogue: Right of technical modifications reserved. Shank form A Cylindrical shank DIN 6535 HA B Cylindrical shank DIN 6535 HB E Cylindrical shank DIN 6535 HE Coatings A TiN E MxF H MxA K Mx2 M MxH R MxP P MxM U Uncoated Other coatings on request For corresponding prices and surcharges please refer to our currently valid price list. Our general terms and conditions of business apply. Explanation of dimensions: d 1 = Tool diameter d 2 = Shank diameter l 1 = Overall tool length l 2 = flute length l 3 = maximum drilling depth l 4 = shank length 23
24 24
25 CENTRE- Drill CENTRE-Drill 25
26 CENTRE-Drill / M1200 solid carbide centre drill P M K1 K2 N S Design: Drill diameter: 0,50 6,30 mm Coating: uncoated No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 120 /60 Helix: 5 d 2 60 d l 3 l 1 d1 d2 h7 l1 l3 Order designation Order No. Stock 0,50 3,15 20,0 0,80 M AU ,80 3,15 20,0 1,10 M AU ,00 3,15 31,5 1,30 M AU ,25 3,15 31,5 1,60 M AU ,60 4,00 35,5 2,00 M AU ,00 5,00 40,0 2,50 M AU ,50 6,30 45,0 3,10 M AU ,15 8,00 50,0 3,90 M AU ,00 10,00 56,0 5,00 M AU ,00 12,50 63,0 6,30 M AU ,30 16,00 71,0 8,00 M AU Available ex stock Germany. Standard tool not on stock (delivery time on request).
27 MEGA-Drill-Steel MEGA-Drill-Steel Solid carbide twist drill with two cutting edges a specialist tool for steel With the MEGA-Drill for steel bore diameters can be produced from 3 mm up to a maximum of 25 mm. As a result of the special designs used for the cutting edges and the chip space, the drills in the MEGA-Drill-Steel range are specifically adapted and optimised for machining steel. The MEGA-Drill-Steel can be supplied in versions for both internal and also for external coolant supply and has a MxF coating. The combination of the coating with the special radial land guarantees an optimum machining result. 27
28 MEGA-Drill-Steel / M2003 (3 x D) P K1 K2 Solid carbide twist drill, external coolant supply Design: Drill diameter: mm Bore tolerance: IT 9 (achievable) Shank form: HA, HE (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 m7 140 l 1 Dimensions Shank form HA Shank form HE d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No. *2, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE *3, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE *4, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE *5, M AE M EE , M AE M EE , M AE M EE * Especially suitable for the prefabrication of core holes of thread moulders. 28 Available ex stock Germany. Standard tool not on stock (delivery time on request).
29 MEGA-Drill-Steel / M2003 (3 x D) Solid carbide twist drill, external coolant supply P K1 K2 MEGA-Drill-Steel Dimensions Shank form HA Shank form HE d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No. 5, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE *7, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE *9, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 29
30 MEGA-Drill-Steel / M2003 (3 x D) P K1 K2 Solid carbide twist drill, external coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 10, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE *11, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 30
31 MEGA-Drill-Steel / M2003 (3 x D) Solid carbide twist drill, external coolant supply P K1 K2 MEGA-Drill-Steel Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 22, M AE M EE , M AE , M AE M EE , M AE , M AE M EE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 31
32 MEGA-Drill-Steel / M2103 (3 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Suitable as pilot drill for MEGA-Deep-Drill M2115 M2120 M2125 M2130. Design: Drill diameter: 2,80 25,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA, HE (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 1 l 2 l 3 d 1 m7 140 Dimensions Shank form HA Shank form HE d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No. *2, M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE *3, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE *4, M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE *5, M AE M EE , M AE , M AE M EE * Especially suitable for the prefabrication of core holes of thread moulders. 32 Available ex stock Germany. Standard tool not on stock (delivery time on request).
33 MEGA-Drill-Steel / M2103 (3 x D) Solid carbide twist drill, internal coolant supply P M K1 K2 MEGA-Drill-Steel Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 5, M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE , M AE M EE *7, M AE M EE , M AE M EE , M AE , M AE , M AE M EE , M AE , M AE M EE , M AE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE , M AE M EE , M AE , M AE *9, M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 33
34 MEGA-Drill-Steel / M2103 (3 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 10, M AE M EE , M AE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE , M AE M EE , M AE *11, M AE M EE , M AE , M AE , M AE M EE , M AE , M AE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE , M AE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 34
35 MEGA-Drill-Steel / M2103 (3 x D) Solid carbide twist drill, internal coolant supply P M K1 K2 MEGA-Drill-Steel Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 23, M AE , M AE , M AE , M AE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 35
36 MEGA-Drill-Steel / M2005 (5 x D) P K1 K2 Solid carbide twist drill, external coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA, HE (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 1 l 2 l 3 d 1 m7 140 Dimensions Shank form HA Shank form HE d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No. 3, M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE Available ex stock Germany. Standard tool not on stock (delivery time on request).
37 MEGA-Drill-Steel / M2005 (5 x D) Solid carbide twist drill, external coolant supply P K1 K2 MEGA-Drill-Steel Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 6, M AE M EE , M AE M EE , M AE , M AE , M AE M EE , M AE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE Available ex stock Germany. Standard tool not on stock (delivery time on request). 37
38 MEGA-Drill-Steel / M2005 (5 x D) P K1 K2 Solid carbide twist drill, external coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 10, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE Available ex stock Germany. Standard tool not on stock (delivery time on request). 38
39 MEGA-Drill-Steel / M2105 (5 x D) Solid carbide twist drill, internal coolant supply P M K1 K2 MEGA-Drill-Steel Design: Drill diameter: 2,80 25,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA, HE (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 1 l 2 l 3 d 1 m7 140 Dimensions Shank form HA Shank form HE d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No. *2, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE *3, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE *4, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE *5, M AE M EE , M AE M EE , M AE M EE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 39
40 MEGA-Drill-Steel / M2105 (5 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 5, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE *7, M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE , M AE *9, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 40
41 MEGA-Drill-Steel / M2105 (5 x D) Solid carbide twist drill, internal coolant supply P M K1 K2 MEGA-Drill-Steel Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 10, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE *11, M AE M EE , M AE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE , M AE , M AE M EE , M AE , M AE , M AE M EE , M AE , M AE , M AE , M AE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 41
42 MEGA-Drill-Steel / M2105 (5 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 22, M AE , M AE , M AE , M AE , M AE , M AE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 42
43 MEGA-Drill-Steel / M2108 (8 x D) Solid carbide twist drill, internal coolant supply P K1 K2 MEGA-Drill-Steel Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 1 l 2 l 3 d 1 m7 140 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request). 43
44 MEGA-Drill-Steel / M2108 (8 x D) P K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request). 44
45 MEGA-Drill-Steel / M2108 (8 x D) Solid carbide twist drill, internal coolant supply P K1 K2 MEGA-Drill-Steel Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request). 45
46 MEGA-Drill-Steel / M2112 (12 x D) Solid carbide twist drill, internal coolant supply P K1 K2 Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 1 l 2 l 3 d 1 m7 140 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request).
47 MEGA-Drill-Steel / M2112 (12 x D) Solid carbide twist drill, internal coolant supply P K1 K2 MEGA-Drill-Steel Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request). 47
48 MEGA-Drill-Steel / M2112 (12 x D) Solid carbide twist drill, internal coolant supply P K1 K2 Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request). 48
49 MEGA-Drill-Steel Step-Drill MEGA-Drill- Steel Step-Drill Outstanding efficiency in steel In steel materials the MEGA-Drill-Steel Step-Drill demonstrates its outstanding efficiency with high cutting values and long tool life. The standardised programme is ideally suited to the manufacture of core bores and chamfers for metric threads. For this the MEGA-Drill-Steel Step-Drill can be supplied with and without internal coolant in the diameter range from 2.5 mm to 14.0 mm. 49
50 MEGA-Drill-Steel Step-Drill / M2303 Solid carbide step drill, external coolant supply P K1 K2 Design: Drill diameter: 2,50 14,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 l4 l1 l2 l3 Dimensions Shank form HA d Type d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. M3 GB 2, ,80 36 M AE M3 F0 2, ,80 36 M AE M4 GB 3, ,40 36 M AE M4 F0 3, ,40 36 M AE M5 GB 4, ,60 36 M AE M5 F0 4, ,60 36 M AE M6 GB 5, ,50 36 M AE M6 F0 5, ,50 36 M AE M8 GB 6, ,00 40 M AE M8 F0 7, ,00 40 M AE M10 GB 8, ,50 45 M AE M10 F0 9, ,50 45 M AE M12 GB 10, ,00 45 M AE M12 F0 11, ,00 45 M AE M16 GB 14, ,50 48 M AE GB = Core hole tapping FO = Core hole thread forming / thread grooving 50 Available ex stock Germany. Standard tool not on stock (delivery time on request).
51 MEGA-Drill-Steel Step-Drill / M2403 Solid carbide step drill, internal coolant supply P K1 K2 MEGA-Drill- Steel Step-Drill Design: Drill diameter: 2,50 14,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA, HE Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 l4 l1 l2 l3 BaumaßeDimensions Schaftform HAShank form HA Schaftform Shank form HE HE d 1 d m7 dtype 2 h6 dl 1 m7 l 2 d 2 h6 l 3 l 1 l 4 l 2 Best.-Bezeichnung l 3 l 4 Order Bestell-Nr. designation Order No. Best.-Bezeichnung Order designationbestell-nr. Order No. M3 GB 2, ,80 36 M AE M EE M3 F0 2, ,80 36 M AE M EE M4 GB 3, ,40 36 M AE M EE M4 F0 3, ,40 36 M AE M EE M5 GB 4, ,60 36 M AE M EE M5 F0 4, ,60 36 M AE M EE M6 GB 5, ,50 36 M AE M EE M6 F0 5, ,50 36 M AE M EE M8 GB 6, ,00 40 M AE M EE M8 F0 7, ,00 40 M AE M EE M10 GB 8, ,50 45 M AE M EE M10 F0 9, ,50 45 M AE M EE M12 GB 10, ,00 45 M AE M EE M12 F0 11, ,00 45 M AE M EE M16 GB 14, ,50 48 M AE M EE GB = Core hole tapping FO = Core hole thread forming / thread grooving Available ex stock Germany. Standard tool not on stock (delivery time on request). 51
52 52
53 MEGA-Quadro-Drill The drills in the Quadro-Drill series are provided with two cutting edges and two additional guide chamfers. Thus a total of four guide chamfers allow maximum bore quality to be produced with regard to alignment accuracy, concentricity and position accuracy. Drills from the Quadro-Drill series are also excellent for roundness and diameter tolerance. MEGA-Quadro-Drill 53
54 MEGA-Quadro-Drill / M2075 (5 x D) P K1 K2 Solid carbide twist drill, external coolant supply Design: Drill diameter: 3,00 16,00 mm Bore tolerance: IT 8 (achievable) Shank form: HA (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 * 140 l 1 Dimensions Shank form HA d1* d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d 1 is within bore tolerance field H7. 54 Available ex stock Germany. Standard tool not on stock (delivery time on request).
55 MEGA-Quadro-Drill / M2075 (5 x D) Solid carbide twist drill, external coolant supply P K1 K2 Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d 1 is within bore tolerance field H7. MEGA-Quadro-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 55
56 MEGA-Quadro-Drill / M2075 (5 x D) Solid carbide twist drill, external coolant supply P K1 K2 Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d1 is within bore tolerance field H7. Available ex stock Germany. Standard tool not on stock (delivery time on request). 56
57 MEGA-Quadro-Drill / M2175 (5 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 8 (achievable) Shank form: HA (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 * 140 MEGA-Quadro-Drill l 1 Dimensions Shank form HA d1* d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d 1 is within bore tolerance field H7. Available ex stock Germany. Standard tool not on stock (delivery time on request). 57
58 MEGA-Quadro-Drill / M2175 (5 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d1 is within bore tolerance field H7. Available ex stock Germany. Standard tool not on stock (delivery time on request). 58
59 MEGA-Quadro-Drill / M2175 (5 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d 1 is within bore tolerance field H7. MEGA-Quadro-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 59
60 MEGA-Quadro-Drill / M2178 (8 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 8 (achievable) Shank form: HA (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 * 140 l 1 Dimensions Shank form HA d1* d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d 1 is within bore tolerance field H7. 60 Available ex stock Germany. Standard tool not on stock (delivery time on request).
61 MEGA-Quadro-Drill / M2178 (8 x D) Solid carbide twist drill, internal coolant supply P M K1 K2 Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d 1 is within bore tolerance field H7. MEGA-Quadro-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 61
62 MEGA-Quadro-Drill / M2178 (8 x D) Solid carbide twist drill, internal coolant supply P M K1 K2 Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d1 is within bore tolerance field H7. Available ex stock Germany. Standard tool not on stock (delivery time on request). 62
63 MEGA-Quadro-Drill / M2182 (12 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 8 (achievable) Shank form: HA (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 * 140 MEGA-Quadro-Drill l 1 Dimensions Shank form HA d1* d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d 1 is within bore tolerance field H7. Available ex stock Germany. Standard tool not on stock (delivery time on request). 63
64 MEGA-Quadro-Drill / M2182 (12 x D) Solid carbide twist drill, internal coolant supply P M K1 K2 Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d1 is within bore tolerance field H7. Available ex stock Germany. Standard tool not on stock (delivery time on request). 64
65 MEGA-Quadro-Drill / M2182 (12 x D) Solid carbide twist drill, internal coolant supply P M K1 K2 Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d1 is within bore tolerance field H7. MEGA-Quadro-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 65
66 66
67 MEGA-Drill-Hardened Hard machining Special drills from the MEGA-Drill family are also available for machining hardened materials. For hard machining in the range HRC the MEGA-Drill-Hardened is designed with a high flute pitch and a special chip space geometry. This gives the tool high rigidity and makes it very stable. The drills are supplied with the MxF coating as standard, giving them a high resistance to wear. MEGA- Drill-Hardened 67
68 MEGA-Drill-Hardened / M1600 (4 x D) H Solid carbide twist drill, external coolant supply Design: Drill diameter: 2,55 16,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry, surfaces Point angle: 140 Helix: 15 d 2 h6 l 4 l 2 l 3 d 1 m7 140 l 1 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 2, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request).
69 MEGA-Drill-Hardened / M1600 (4 x D) H Solid carbide twist drill, external coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE MEGA- Drill-Hardened Available ex stock Germany. Standard tool not on stock (delivery time on request). 69
70 MEGA-Drill-Hardened / M1600 (4 x D) Solid carbide twist drill, external coolant supply H Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request). 70
71 MEGA-Drill-Inox Solid carbide high performance drill for special materials When machining stainless steel materials the best results are obtained with drills which have a very sharp cutting edge with special cutting edge preparation. In addition to this the MEGA-Drill-Inox has optimised chip spaces for these materials with a rounded geometry to ensure a clean chip flow. The MEGA-Drill-Inox is coated with MxF coating and can be supplied in drilling depths 3xD, 5xD and 8xD with or without internal coolant. MEGA-Drill-Inox 71
72 MEGA-Drill-Inox / M1703 (3 x D) P M K1 K2 N Solid carbide twist drill, external coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA, HE (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry, surfaces Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 m7 140 l 1 Dimensions Shank form HA Shank form HE d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No. 3, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE Available ex stock Germany. Standard tool not on stock (delivery time on request).
73 MEGA-Drill-Inox / M1703 (3 x D) P M K1 K2 N Solid carbide twist drill, external coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 6, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE MEGA-Drill-Inox Available ex stock Germany. Standard tool not on stock (delivery time on request). 73
74 MEGA-Drill-Inox / M1703 (3 x D) P M K1 K2 N Solid carbide twist drill, external coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 10, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE Available ex stock Germany. Standard tool not on stock (delivery time on request). 74
75 MEGA-Drill-Inox / M1803 (3 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA, HE (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry, surfaces Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 m7 140 l 1 MEGA-Drill-Inox Dimensions Shank form HA Shank form HE d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No. 3, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE Available ex stock Germany. Standard tool not on stock (delivery time on request). 75
76 MEGA-Drill-Inox / M1803 (3 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 6, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE Available ex stock Germany. Standard tool not on stock (delivery time on request). 76
77 MEGA-Drill-Inox / M1803 (3 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 10, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE Dimensions 19,50 in 20 mm M AE M EE , M AE M EE MEGA-Drill-Inox Available ex stock Germany. Standard tool not on stock (delivery time on request). 77
78 MEGA-Drill-Inox / M1705 (5 x D) P M K1 K2 N Solid carbide twist drill, external coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA, HE (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry, surfaces Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 m7 140 l 1 Dimensions Shank form HA Shank form HE d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No. 3, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE Available ex stock Germany. Standard tool not on stock (delivery time on request).
79 MEGA-Drill-Inox / M1705 (5 x D) P M K1 K2 N Solid carbide twist drill, external coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 6, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE MEGA-Drill-Inox Available ex stock Germany. Standard tool not on stock (delivery time on request). 79
80 MEGA-Drill-Inox / M1705 (5 x D) P M K1 K2 N Solid carbide twist drill, external coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 10, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M EE , M AE M EE , M AE M EE , M EE , M AE M EE , M AE M EE , M EE , M AE M EE , M AE M EE , M AE M EE , M EE , M EE , M AE M EE , M AE M EE , M EE , M AE M EE , M AE M EE , M EE , M AE M EE , M AE M EE , M EE , M AE M EE Available ex stock Germany. Standard tool not on stock (delivery time on request). 80
81 MEGA-Drill-Inox / M1805 (5 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Design: Drill diameter: 2,80 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA, HE (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry, surfaces Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 m7 140 l 1 MEGA-Drill-Inox Dimensions Shank form HA Shank form HE d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No. * 2, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE * 3, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE * 4, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE * 5, M AE M EE , M AE M EE , M AE M EE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 81
82 MEGA-Drill-Inox / M1805 (5 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 5, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE * 7, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE * 9, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 82
83 MEGA-Drill-Inox / M1805 (5 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Dimensions Shank form HA Shank form HE d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. Order designation Order No. 10, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE * 11, M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE , M AE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE M EE , M AE , M AE M EE , M AE , M AE , M AE M EE MEGA-Drill-Inox * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 83
84 MEGA-Drill-Inox / M1808 (8 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 m7 140 l 1 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request).
85 MEGA-Drill-Inox / M1808 (8 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE MEGA-Drill-Inox Available ex stock Germany. Standard tool not on stock (delivery time on request). 85
86 MEGA-Drill-Inox / M1808 (8 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request). 86
87 SMART-Drill The smart solution for particularly small bores Even for bore diameters in the range 1.00 to 2.90 mm and drilling depths up to 12xD, the SMART-Drill is designed for internal coolant supply. Together with the MxF coating this also produces maximum efficiency with these extremely small drills. SMART-Drill 87
88 SMART-Drill / M1905 (5 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Design: Drill diameter: 1,00 2,90 mm Bore tolerance: IT 9 (achievable) Shank form: HA (similar DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 10 up to 25 (Depends on diameter) d 2 l 4 l 2 l 3 d l 1 Dimensions Shank form HA d1 (+0,004) d2 (-0,002/-0,005) l1 l2 l3 l4 Order designation Order No. 1, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request).
89 SMART-Drill / M1908 (8 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Design: Drill diameter: 1,00 2,90 mm Bore tolerance: IT 9 (achievable) Shank form: HA (similar DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 10 up to 25 (Depends on diameter) d 2 l 4 l 1 l 2 l 3 d Dimensions Shank form HA d1 (+0,004) d2 (-0,002/-0,005) l1 l2 l3 l4 Order designation Order No. SMART-Drill 1, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request). 89
90 SMART-Drill / M1912 (12 x D) P M K1 K2 N S Solid carbide twist drill, internal coolant supply Design: Drill diameter: 1,00 2,90 mm Bore tolerance: IT 9 (achievable) Shank form: HA (similar DIN 6535) Coating: MxF No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 10 up to 25 (Depends on diameter) d 2 l 4 l 2 l 3 d l 1 Dimensions Shank form HA d1 (+0,004) d2 (-0,002/-0,005) l1 l2 l3 l4 Order designation Order No. 1, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request).
91 Solid carbide drill straight fluted Solid carbide drills standard programme with straight flutes The drilling tools with straight flutes complete the wide range of the standard programme. The straight fluted drilling tools basically have four guide chamfers to provide support in the bore and primarily are best suited to machining grey cast iron and non-ferrous metals. Solid carbide drill, straight fluted 91
92 Solid carbide drill / M2605 (5 x D) K1 N Straight fluted, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: Uncoated No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 130 d 2 h6 l 4 l 2 l 3 d 1 * 130 l 1 Dimensions Shank form HA d1* d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU *The bore diameter tolerance d 1 is within bore tolerance field H7. 92 Available ex stock Germany. Standard tool not on stock (delivery time on request).
93 Solid carbide drill / M2605 (5 x D) K1 N Straight fluted, internal coolant supply Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU *The bore diameter tolerance d 1 is within bore tolerance field H7. Solid carbide drill, straight fluted Available ex stock Germany. Standard tool not on stock (delivery time on request). 93
94 Solid carbide drill / M2605 (5 x D) K1 N Straight fluted, internal coolant supply Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU *The bore diameter tolerance d1 is within bore tolerance field H7. Available ex stock Germany. Standard tool not on stock (delivery time on request). 94
95 Solid carbide drill / M2608 (8 x D) Straight fluted, internal coolant supply K1 N Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: Uncoated No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 130 d 2 h6 l 4 l 2 l 3 d 1 * 130 l 1 Dimensions Shank form HA d1* d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU *The bore diameter tolerance d 1 is within bore tolerance field H7. Solid carbide drill, straight fluted Available ex stock Germany. Standard tool not on stock (delivery time on request). 95
96 Solid carbide drill / M2608 (8 x D) K1 N Straight fluted, internal coolant supply Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU *The bore diameter tolerance d1 is within bore tolerance field H7. Available ex stock Germany. Standard tool not on stock (delivery time on request). 96
97 Solid carbide drill / M2608 (8 x D) K1 N Straight fluted, internal coolant supply Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU *The bore diameter tolerance d1 is within bore tolerance field H7. Solid carbide drill, straight fluted Available ex stock Germany. Standard tool not on stock (delivery time on request). 97
98 Solid carbide drill / M2612 (12 x D) Straight fluted, internal coolant supply K1 N Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: Uncoated No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 130 d 2 h6 l 4 l 2 l 3 d 1 * 130 l 1 Dimensions Shank form HA d1* d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU *The bore diameter tolerance d 1 is within bore tolerance field H7. 98 Available ex stock Germany. Standard tool not on stock (delivery time on request).
99 Solid carbide drill / M2612 (12 x D) K1 N Straight fluted, internal coolant supply Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU *The bore diameter tolerance d 1 is within bore tolerance field H7. Solid carbide drill, straight fluted Available ex stock Germany. Standard tool not on stock (delivery time on request). 99
100 Solid carbide drill / M2612 (12 x D) K1 N Straight fluted, internal coolant supply Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU *The bore diameter tolerance d1 is within bore tolerance field H7. Available ex stock Germany. Standard tool not on stock (delivery time on request). 100
101 MEGA-Drill-Alu The specialist tool for aluminium The twin-bladed specialist tool for machining aluminium is the MEGA-Drill-Alu. For drilling depths from 3xD to 12xD it offers optimum economy at a high performance level. With its large chipping spaces and special point geometry, the spiral grooved high performance drill meets the highest demands regarding cutting performance and process reliability. MEGA-Drill-Alu 101
102 MEGA-Drill-Alu / M2705 (5 x D) N Solid carbide twist drill, external coolant supply Design: Drill diameter: 3,00 12,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: Uncoated No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 1 l 2 l 3 d 1 m7 140 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU Available ex stock Germany. Standard tool not on stock (delivery time on request).
103 MEGA-Drill-Alu / M2803 (3 x D) N Solid carbide twist drill, internal coolant supply Suitable as pilot drill for MEGA-Alu-Deep-Drill M2815 M2820 M2825 M2830 M2840 Design: Drill diameter: 3,00 16,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: Uncoated No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 1 l 2 l 3 d 1 m7 140 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU MEGA-Drill-Alu Available ex stock Germany. Standard tool not on stock (delivery time on request). 103
104 MEGA-Drill-Alu / M2805 (5 x D) N Solid carbide twist drill, internal coolant supply Design: Drill diameter: 2,80 16,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: Uncoated No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 m7 140 l 1 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. * 2, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU * 3, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU * 4, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU * 5, M AU , M AU , M AU * Especially suitable for the prefabrication of core holes of thread moulders. 104 Available ex stock Germany. Standard tool not on stock (delivery time on request).
105 MEGA-Drill-Alu / M2805 (5 x D) Solid carbide twist drill, internal coolant supply N Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 5, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU * 7, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU * 9, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU MEGA-Drill-Alu * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 105
106 MEGA-Drill-Alu / M2805 (5 x D) Solid carbide twist drill, internal coolant supply N Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU * 11, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU * Especially suitable for the prefabrication of core holes of thread moulders. Available ex stock Germany. Standard tool not on stock (delivery time on request). 106
107 MEGA-Drill-Alu / M2808 (8 x D) N Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 16,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: Uncoated No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 2 l 3 d 1 m7 140 l 1 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU MEGA-Drill-Alu Available ex stock Germany. Standard tool not on stock (delivery time on request). 107
108 MEGA-Drill-Alu / M2808 (8 x D) Solid carbide twist drill, internal coolant supply N Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU Available ex stock Germany. Standard tool not on stock (delivery time on request). 108
109 MEGA-Drill-Alu / M2808 (8 x D) Solid carbide twist drill, internal coolant supply N Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU MEGA-Drill-Alu Available ex stock Germany. Standard tool not on stock (delivery time on request). 109
110 MEGA-Drill-Alu / M2812 (12 x D) N Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 12,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: Uncoated No. of flutes: 2 No. of margins: 2 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 1 l 2 l 3 d 1 m7 140 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU Available ex stock Germany. Standard tool not on stock (delivery time on request).
111 MEGA-Drill-Alu / M2812 (12 x D) Solid carbide twist drill, internal coolant supply N Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU MEGA-Drill-Alu Available ex stock Germany. Standard tool not on stock (delivery time on request). 111
112 MEGA-Drill-Alu / M2812 (12 x D) Solid carbide twist drill, internal coolant supply N Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU Available ex stock Germany. Standard tool not on stock (delivery time on request). 112
113 GIGA-Drill GIGA-Drill the solid carbide high precision drill with four cutting edges Reliable machining and optimal guiding are key features of tools for drilling. With the GIGA-Drill we offer a drill technology which perfectly combines these tasks on one tool. With a total of four cutting edges and four guide chamfers, significantly higher drive powers and extremely good bore quality is achieved with the GIGA-Drill. The GIGA-Drill can be used both for solid drilling and also for rough boring. For this two solid drilling blades and two roughing blades carry out the cutting operation on the material. The surface qualities which are achieved, together with concentricity and a high dimensional stability, guarantee the best results. The GIGA-Drill has already demonstrated its capability in machining bores with interrupted cut on many occasions. The GIGA-Drill is supplied as standard with the special MxF coating which has excellent properties for long tool life and low wear. GIGA-Drill 113
114 GIGA-Drill / M2195 (5 x D) Solid carbide twist drill, internal coolant supply K1 K2 N Design: Drill diameter: 6,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: MxF No. of flutes: 4 No. of margins: 4 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 1 l 2 l 3 d 1 * 140 Dimensions Shank form HA d1* d2 h6 l1 l2 l3 l4 Order designation Order No. 6, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d 1 is within bore tolerance field H Available ex stock Germany. Standard tool not on stock (delivery time on request).
115 GIGA-Drill / M2195 (5 x D) K1 K2 N Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 9, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d 1 is within bore tolerance field H7. GIGA-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 115
116 GIGA-Drill / M2195 (5 x D) K1 K2 N Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 19, M AE , M AE *The bore diameter tolerance d1 is within bore tolerance field H7. Available ex stock Germany. Standard tool not on stock (delivery time on request). 116
117 GIGA-Drill / M2198 (8 x D) Solid carbide twist drill, internal coolant supply K1 K2 N Design: Drill diameter: 6,00 20,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: MxF No. of flutes: 4 No. of margins: 4 Point geometry: Special point geometry Point angle: 140 Helix: 30 d 2 h6 l 4 l 1 l 2 l 3 d 1 * 140 Dimensions Shank form HA d1* d2 h6 l1 l2 l3 l4 Order designation Order No. 6, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d 1 is within bore tolerance field H7. GIGA-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 117
118 GIGA-Drill / M2198 (8 x D) K1 K2 N Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1* d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 9, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE *The bore diameter tolerance d1 is within bore tolerance field H7. Available ex stock Germany. Standard tool not on stock (delivery time on request). 118
119 MEGA-Drill-Reamer Der MEGA-Drill-Reamer vereint zwei Arbeitsgänge in einem Werkzeug: Bohren und Reiben. Bohrungen können dadurch schneller und effizienter bearbeitet werden, ohne auf die Reibqualität ver zichten zu müssen. Optimieren und Rationalisieren stehen stets im Vordergrund. Mit dem Einsatz der Bohrreibahle auf Bearbei tungszentren können die Haupt- und Nebenzeiten deutlich reduziert werden auf Transferstraßen kann eine komplette Station entfallen. Bei den MEGA-Drill-Reamern, standardmäßig mit MxF-Beschichtung, übernehmen zwei Bohrschneiden zunächst die Bearbeitung ins Volle. Vier Reibschneiden sorgen dann für die Fertigbearbeitung und garantieren Oberflächen, Maßhaltigkeit und Rundheit wie beim Reiben. Die MEGA-Drill- Reamer sind trotz der vielen Schneiden und Führungsfasen präzise nachschleifbar. Für den Einsatz dieser Werkzeuge gibt es eine Vielzahl von Anwendungen. So bieten sich z. B. Posi tionsbohrungen in Zylinderköpfen, Kurbel- oder Getriebegehäusen an. MEGA- Drill-Reamer 119
120 MEGA-Drill-Reamer / M2253 (3 x D) P K1 K2 N äußere Kühlmittelzufuhr Ausführung: Bohrerdurchmesser: 5,97 12,02 mm Werkzeugtoleranz: ± 0,003 Standard Schaftform: HA (DIN 6535) Beschichtung: MxF Schneidenanzahl: 2 Anzahl Führungsfasen: 4 Spitzenanschliff: Spezifischer Anschliff Spitzenwinkel: 140 Seitenspanwinkel: 30 d 2 h6 l 4 l 2 l 3 d l 1 Baumaße Schaftform HA d1 (±0,003) Bohrungsdurchmesser* min. max. d 2 h6 l 1 l 2 l 3 l 4 Best.-Bezeichnung Bestell-Nr. 5,970 5,965-5, M AE ± ,980 5,975-5, M AE ± ,990 5,985-6, M AE ± ,000 5,995-6, M AE ± ,010 6,005-6, M AE ± ,020 6,015-6, M AE ± ,970 7,965-7, M AE ± ,980 7,975-7, M AE ± ,990 7,985-8, M AE ± ,000 7,995-8, M AE ± ,010 8,005-8, M AE ± ,020 8,015-8, M AE ± ,970 9,965-9, M AE ± ,980 9,975-9, M AE ± ,990 9,985-10, M AE ± ,000 9,995-10, M AE ± ,010 10,005-10, M AE ± ,020 10,015-10, M AE ± ,970 11,964-11, M AE ± ,980 11,974-11, M AE ± ,990 11,984-12, M AE ± ,000 11,994-12, M AE ± ,010 12,004-12, M AE ± ,020 12,014-12, M AE ± Maßangaben in mm. *die angegebenen Werkzeugtoleranzen können nur unter perfekten Einsatzbedingungen und bei Rundlauffehlern < 10 μm garantiert werden. Werkstück, Werkstoff und Kühlschmierstoff können ebenfalls Einfluss auf Bohrungs-ø nehmen. Weitere Sonderausführungen können auf Anfrage bei einer Mindestbestellmenge von 3 Stück gefertigt werden. Arbeitswerte siehe Technische Hinweise. Informationen zu Sonderausführungen und anderen Beschichtungen siehe Technische Hinweise. 120 Diese Produkte sind ab Lager verfügbar. Für diese Produkte gilt eine Lieferzeit auf Anfrage.
121 MEGA-Drill-Reamer / M2263 (3 x D) P K1 K2 N innere Kühlmittelzufuhr Ausführung: Bohrerdurchmesser: 5,97 12,72 mm Werkzeugtoleranz: ± 0,003 Standard Schaftform: HA (DIN 6535) Beschichtung: MxF Schneidenanzahl: 2 Anzahl Führungsfasen: 4 Spitzenanschliff: Spezifischer Anschliff Spitzenwinkel: 140 Seitenspanwinkel: 30 d 2 h6 l 4 l 2 l 3 d l 1 Baumaße Schaftform HA d1 (±0,003) Bohrungsdurchmesser* min. max. d 2 h6 l 1 l 2 l 3 l 4 Best.-Bezeichnung Bestell-Nr. 5,97 5,965-5, M AE ± ,98 5,975-5, M AE ± ,99 5,985-6, M AE ± ,00 5,995-6, M AE ± ,01 6,005-6, M AE ± ,02 6,015-6, M AE ± ,32 6,315-6, M AE ± ,33 6,325-6, M AE ± ,34 6,335-6, M AE ± ,35 6,345-6, M AE ± ,36 6,355-6, M AE ± ,37 6,365-6, M AE ± ,97 7,965-7, M AE ± ,98 7,975-7, M AE ± ,99 7,985-8, M AE ± ,00 7,995-8, M AE ± ,01 8,005-8, M AE ± ,02 8,015-8, M AE ± MEGA- Drill-Reamer 9,48 9,475-9, M AE ± ,49 9,485-9, M AE ± ,50 9,495-9, M AE ± ,52 9,515-9, M AE ± ,53 9,525-9, M AE ± ,54 9,535-9, M AE ± Maßangaben in mm. *die angegebenen Werkzeugtoleranzen können nur unter perfekten Einsatzbedingungen und bei Rundlauffehlern < 10 μm garantiert werden. Werkstück, Werkstoff und Kühlschmierstoff können ebenfalls Einfluss auf Bohrungs-ø nehmen. Weitere Sonderausführungen können auf Anfrage bei einer Mindestbestellmenge von 3 Stück gefertigt werden. Arbeitswerte siehe Technische Hinweise. Informationen zu Sonderausführungen und anderen Beschichtungen siehe Technische Hinweise. Diese Produkte sind ab Lager verfügbar. Für diese Produkte gilt eine Lieferzeit auf Anfrage. 121
122 MEGA-Drill-Reamer / M2263 (3 x D) P K1 K2 N innere Kühlmittelzufuhr Baumaße Schaftform HA d 1 (±0,003) Bohrungsdurchmesser* min. max. d 2 h6 l 1 l 2 l 3 l 4 Best.-Bezeichnung Bestell-Nr. 9,97 9,965-9, M AE ± ,98 9,975-9, M AE ± ,99 9,985-10, M AE ± ,00 9,995-10, M AE ± ,01 10,005-10, M AE ± ,02 10,015-10, M AE ± ,97 11,964-11, M AE ± ,98 11,974-11, M AE ± ,99 11,984-12, M AE ± ,00 11,994-12, M AE ± ,01 12,004-12, M AE ± ,02 12,014-12, M AE ± ,67 12,664-12, M AE ± ,68 12,674-12, M AE ± ,69 12,684-12, M AE ± ,70 12,694-12, M AE ± ,71 12,704-12, M AE ± ,72 12,714-12, M AE ± *die angegebenen Werkzeugtoleranzen können nur unter perfekten Einsatzbedingungen und bei Rundlauffehlern < 10 μm garantiert werden. Werkstück, Werkstoff und Kühlschmierstoff können ebenfalls Einfluss auf Bohrungs-ø nehmen. Weitere Sonderausführungen können auf Anfrage bei einer Mindestbestellmenge von 3 Stück gefertigt werden. Bohrreibahlen für Einheitsbohrungen mit Toleranz H7 Baumaße Schaftform HA d1 Bohrungsdurchmesser min. max. d2 h6 l1 l2 l3 l4 Best.-Bezeichnung Bestell-Nr. 4 H7 4,000-4, M AE H H7 5,000-5, M AE H H7 6,000-6, M AE H H7 7,000-7, M AE H H7 8,000-8, M AE H H7 9,000-9, M AE H H7 10,000-10, M AE H H7 12,000-12, M AE H H7 14,000-14, M AE H H7 16,000-16, M AE H Maßangaben in mm. Arbeitswerte siehe Technische Hinweise. Informationen zu Sonderausführungen und anderen Beschichtungen siehe Technische Hinweise. Diese Produkte sind ab Lager verfügbar. Für diese Produkte gilt eine Lieferzeit auf Anfrage. 122
123 MEGA-Drill-Reamer / M2265 (5 x D) P K1 K2 N innere Kühlmittelzufuhr Ausführung: Bohrerdurchmesser: 5,97 12,72 mm Werkzeugtoleranz: ± 0,003 Standard Schaftform: HA (DIN 6535) Beschichtung: MxF Schneidenanzahl: 2 Anzahl Führungsfasen: 4 Spitzenanschliff: Spezifischer Anschliff Spitzenwinkel: 140 Seitenspanwinkel: 30 d 2 h6 l 4 l 2 l 3 d l 1 Baumaße Schaftform HA d1 (±0,003) Bohrungsdurchmesser* min. max. d 2 h6 l 1 l 2 l 3 l 4 Best.-Bezeichnung Bestell-Nr. 5,97 5,965-5, M AE ± ,98 5,975-5, M AE ± ,99 5,985-6, M AE ± ,00 5,995-6, M AE ± ,01 6,005-6, M AE ± ,02 6,015-6, M AE ± ,32 6,315-6, M AE ± ,33 6,325-6, M AE ± ,34 6,335-6, M AE ± ,35 6,345-6, M AE ± ,36 6,355-6, M AE ± ,37 6,365-6, M AE ± ,97 7,965-7, M AE ± ,98 7,975-7, M AE ± ,99 7,985-8, M AE ± ,00 7,995-8, M AE ± ,01 8,005-8, M AE ± ,02 8,015-8, M AE ± MEGA- Drill-Reamer 9,48 9,475-9, M AE ± ,49 9,485-9, M AE ± ,50 9,495-9, M AE ± ,52 9,515-9, M AE ± ,53 9,525-9, M AE ± ,54 9,535-9, M AE ± Maßangaben in mm. *die angegebenen Werkzeugtoleranzen können nur unter perfekten Einsatzbedingungen und bei Rundlauffehlern < 10 μm garantiert werden. Werkstück, Werkstoff und Kühlschmierstoff können ebenfalls Einfluss auf Bohrungs-ø nehmen. Weitere Sonderausführungen können auf Anfrage bei einer Mindestbestellmenge von 3 Stück gefertigt werden. Arbeitswerte siehe Technische Hinweise. Informationen zu Sonderausführungen und anderen Beschichtungen siehe Technische Hinweise. Diese Produkte sind ab Lager verfügbar. Für diese Produkte gilt eine Lieferzeit auf Anfrage. 123
124 MEGA-Drill-Reamer / M2265 (5 x D) P K1 K2 N innere Kühlmittelzufuhr Baumaße Schaftform HA d 1 (±0,003) Bohrungsdurchmesser* min. max. d 2 h6 l 1 l 2 l 3 l 4 Best.-Bezeichnung Bestell-Nr. 9,97 9,965-9, M AE ± ,98 9,975-9, M AE ± ,99 9,985-10, M AE ± ,00 9,995-10, M AE ± ,01 10,005-10, M AE ± ,02 10,015-10, M AE ± ,97 11,964-11, M AE ± ,98 11,974-11, M AE ± ,99 11,984-12, M AE ± ,00 11,994-12, M AE ± ,01 12,004-12, M AE ± ,02 12,014-12, M AE ± ,67 12,664-12, M AE ± ,68 12,674-12, M AE ± ,69 12,684-12, M AE ± ,70 12,694-12, M AE ± ,71 12,704-12, M AE ± ,72 12,714-12, M AE ± *die angegebenen Werkzeugtoleranzen können nur unter perfekten Einsatzbedingungen und bei Rundlauffehlern < 10 μm garantiert werden. Werkstück, Werkstoff und Kühlschmierstoff können ebenfalls Einfluss auf Bohrungs-ø nehmen. Weitere Sonderausführungen können auf Anfrage bei einer Mindestbestellmenge von 3 Stück gefertigt werden. Bohrreibahlen für Einheitsbohrungen mit Toleranz H7 Baumaße Schaftform HA d1 Bohrungsdurchmesser min. max. d2 h6 l1 l2 l3 l4 Best.-Bezeichnung Bestell-Nr. 4 H7 4,000-4, M AE H H7 5,000-5, M AE H H7 6,000-6, M AE H H7 7,000-7, M AE H H7 8,000-8, M AE H H7 9,000-9, M AE H H7 10,000-10, M AE H H7 12,000-12, M AE H H7 14,000-14, M AE H H7 16,000-16, M AE H Maßangaben in mm. Arbeitswerte siehe Technische Hinweise. Informationen zu Sonderausführungen und anderen Beschichtungen siehe Technische Hinweise. Diese Produkte sind ab Lager verfügbar. Für diese Produkte gilt eine Lieferzeit auf Anfrage. 124
125 MEGA-Speed-Drill High performance drill for machining steel and cast iron materials The MEGA-Speed-Drill has a completely new cutting edge geometry with uneven cutting pitch and three guide chamfers. As a result vibration is avoided and friction reduced. The highly polished flutes guarantee optimal chip flow. These features, in conjunction with the particularly heat resistant cutting material Mx2, enable the MEGA-Speed-Drill to produce bores with more than twice the cutting speed and up to 30 % higher feeds than is possible with conventional drills. Advantages: - Up to three times the productivity with approximately the same tool costs - Saving of half the production costs compared to standard solid carbide drills - Reliable even with extreme cutting data - Reliable also in sub-optimal working conditions - One tool for wet and dry machining - Universally applicable for steel, stainless steel and cast iron The standard programme covers the diameter range 3-20 mm in the drilling depth 3xD 5xD and 8xD. MEGA- Speed-Drill 125
126 MEGA-Speed-Drill / M9103 (3 x D) Solid carbide twist drill, internal coolant supply P K1 K2 Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 10 (achievable) Shank form: HA Coating: Mx2 No. of flutes: 2 No. of margins: 3 Point geometry: Special point geometry Point angle: 135 Helix: 30 d 2 h6 l4 l2 l3 135 d 1 h7 l1 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK Available ex stock Germany. Standard tool not on stock (delivery time on request).
127 MEGA-Speed-Drill / M9103 (3 x D) P K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 5, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK MEGA- Speed-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 127
128 MEGA-Speed-Drill / M9103 (3 x D) P K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK Available ex stock Germany. Standard tool not on stock (delivery time on request). 128
129 MEGA-Speed-Drill / M9105 (5 x D) Solid carbide twist drill, internal coolant supply P K1 K2 Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 10 (achievable) Shank form: HA Coating: Mx2 No. of flutes: 2 No. of margins: 3 Point geometry: Special point geometry Point angle: 135 Helix: 30 d2 h6 l4 l1 l2 l3 135 d1 h7 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK MEGA- Speed-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 129
130 MEGA-Speed-Drill / M9105 (5 x D) P K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 h7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 5, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK Available ex stock Germany. Standard tool not on stock (delivery time on request). 130
131 MEGA-Speed-Drill / M9105 (5 x D) P K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 h7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK MEGA- Speed-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 131
132 MEGA-Speed-Drill / M9108 (8 x D) P K1 K2 Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 10 (achievable) Shank form: HA Coating: Mx2 No. of flutes: 2 No. of margins: 3 Point geometry: Special point geometry Point angle: 135 Helix: 30 d 2 h6 135 l4 l2 l3 d 1 h7 l1 Dimensions Shank form HA d1 h7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK Available ex stock Germany. Standard tool not on stock (delivery time on request).
133 MEGA-Speed-Drill / M9108 (8 x D) P K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 h7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 5, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK MEGA- Speed-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 133
134 MEGA-Speed-Drill / M9108 (8 x D) P K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 h7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK Available ex stock Germany. Standard tool not on stock (delivery time on request). 134
135 MEGA-Speed-Drill-Inox / M9405 (5 x D) M Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 10 (achievable) Shank form: HA Coating: Mx2 No. of flutes: 2 No. of margins: 3 Point geometry: Special point geometry Point angle: 135 Helix: d 2 h6 l4 l2 l3 d 1 h7 l1 Dimensions Shank form HA d1 h7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK MEGA- Speed-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 135
136 MEGA-Speed-Drill-Inox / M9405 (5 x D) M Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 h7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 5, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK Available ex stock Germany. Standard tool not on stock (delivery time on request). 136
137 MEGA-Speed-Drill-Inox / M9405 (5 x D) M Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 h7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK , M AK MEGA- Speed-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 137
138 MEGA-Speed-Drill-Iron / M9505 (5 x D) K1 K2 Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: IT 10 (achievable) Shank form: HA Coating: MxM No. of flutes: 2 No. of margins: 3 Point geometry: Special point geometry Point angle: 130 Helix: d 2 h6 l4 l2 l3 d 1 h7 l1 Dimensions Shank form HA d1 h7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP Available ex stock Germany. Standard tool not on stock (delivery time on request).
139 MEGA-Speed-Drill-Iron / M9505 (5 x D) K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 h7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 5, M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP MEGA- Speed-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 139
140 MEGA-Speed-Drill-Iron / M9505 (5 x D) K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 h7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP , M AP Available ex stock Germany. Standard tool not on stock (delivery time on request). 140
141 MEGA-Drill-180 / MEGA-Drill-Alu-180 Drilling from the solid with a flat bottom of the bore and pilot drilling on inclined surfaces The new MEGA-Drill-180 has a 180 point angle and a special geometry to produce a flat bottom of the bore. Usually two machining processes would be necessary to achieve this. In the first process the bore is made with the required depth, while countersinking occurs in the second process. The MEGA-Drill-180 efficiently combines these two processes into one machining cycle. With its 4-chamfer geometry, which ensures excellent guidance in the bore, the MEGA-Drill-180 achieves optimum circularities and surface qualities in the bore. In addition, polished chip flutes ensure optimum chip removal. The MEGA-Drill-180 is also suitable for drilling and pilot drilling on inclined surfaces at an angle up to 45. The flat tip also reduces radial forces compared to conventional 140 drill tips. Advantages: Saves one machining step A tool for producing a 180 bottom of the bore Low radial forces when pilot drilling on inclined surfaces 4-chamfer geometry for better guidance in the bore Polished chip flutes for optimum chip removal MEGA-Drill-180 / MEGA-Drill-Alu
142 MEGA-Drill-180 / M9183 (3 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: H9 Shank form: HA Coating: MxF No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 180 Helix: 30 d 2 h6 l 4 l 1 l 2 l d 1 m7 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request).
143 MEGA-Drill-180 / M9183 (3 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 6, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE MEGA-Drill-180 / MEGA-Drill-Alu-180 Available ex stock Germany. Standard tool not on stock (delivery time on request). 143
144 MEGA-Drill-180 / M9183 (3 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request). 144
145 MEGA-Drill-180 / M9185 (5 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: H9 Shank form: HA Coating: MxF No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 180 Helix: 30 d 2 h6 l 4 l 3 l d 1 m7 l 1 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE MEGA-Drill-180 / MEGA-Drill-Alu-180 Available ex stock Germany. Standard tool not on stock (delivery time on request). 145
146 MEGA-Drill-180 / M9185 (5 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 5, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE Available ex stock Germany. Standard tool not on stock (delivery time on request). 146
147 MEGA-Drill-180 / M9185 (5 x D) P M K1 K2 Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE , M AE MEGA-Drill-180 / MEGA-Drill-Alu-180 Available ex stock Germany. Standard tool not on stock (delivery time on request). 147
148 MEGA-Drill-Alu-180 / M9883 (3 x D) N Solid carbide twist drill, internal coolant supply Design: Drill diameter: 3,00 20,00 mm Bore tolerance: H9 Shank form: HA Coating: Uncoated No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 180 Helix: 30 d 2 h6 l d 1 m7 l 4 l 2 l 1 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU Available ex stock Germany. Standard tool not on stock (delivery time on request).
149 MEGA-Drill-Alu-180 / M9883 (3 x D) N Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 5, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU MEGA-Drill-180 / MEGA-Drill-Alu-180 Available ex stock Germany. Standard tool not on stock (delivery time on request). 149
150 MEGA-Drill-Alu-180 / M9883 (3 x D) N Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU Available ex stock Germany. Standard tool not on stock (delivery time on request). 150
151 MEGA-Drill-Alu-180 / M9885 (5 x D) Solid carbide twist drill, internal coolant supply N Design: Drill diameter: 3,00 20,00 mm Bore tolerance: H9 Shank form: HA Coating: Uncoated No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 180 Helix: 30 d 2 h6 l d 1 m7 l 4 l 2 l 1 Dimensions Shank form HA d1 m7 d2 h6 l1 l2 l3 l4 Order designation Order No. 3, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU MEGA-Drill-180 / MEGA-Drill-Alu-180 Available ex stock Germany. Standard tool not on stock (delivery time on request). 151
152 MEGA-Drill-Alu-180 / M9885 (5 x D) N Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 5, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU Available ex stock Germany. Standard tool not on stock (delivery time on request). 152
153 MEGA-Drill-Alu-180 / M9885 (5 x D) N Solid carbide twist drill, internal coolant supply Dimensions Shank form HA d 1 m7 d 2 h6 l 1 l 2 l 3 l 4 Order designation Order No. 10, M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU , M AU MEGA-Drill-180 / MEGA-Drill-Alu-180 Available ex stock Germany. Standard tool not on stock (delivery time on request). 153
154 154
155 MEGA-Deep-Drill / MEGA-Alu-Deep-Drill Efficient production of deep holes The specially developed geometry of chip groove and front radial land allows the highest feeds and cutting speeds for deep hole drilling. The MEGA-Deep-Drill and the MEGA-Alu-Deep-Drill open up new opportunities for particularly efficient production of deep holes in steels, aluminium and cast iron alloys. The MxF coated Deep-Drill is suitable for drilling depths up to 30xD in the diameter range 3 mm to 16 mm for steel and cast iron, while for deep hole drilling of aluminium in the same diameter range an uncoated tool with high polished flutes has been developed. MEGA-Deep-Drill / MEGA-Alu-Deep-Drill 155
156 MEGA-Deep-Drill M2115 (15 x D) / MEGA-Alu-Deep-Drill M2815 (15 x D) Solid carbide twist drill, internal coolant supply P K1 MEGA-Deep-Drill M2115 K2 N MEGA-Alu-Deep-Drill M2815 Design: Drill diameter: 3,00 16,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: M2115: MxF M2815: uncoated No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 135 Helix: 30 d 2 h6 l 4 l 1 l 2 l 3 d 1 h7 135 Dimensions M2115 M2815 d1 h7 d2 h6 l1 l2 l3 L/dratio l 4 Order designation Order No. Order designation Order No. 3, M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU Recommendation for pilot- and pre-drill: As pilot drill for the MEGA-Deep-Drill please use the MEGA-Drill-Steel M2103 (Page 32) and for the MEGA-Alu-Deep-Drill use the M2803 (Page 103) with the same nominal diameters. Point angles and diameter tolerances are coordinated for an optimum functionality and for the interaction of pilot drill and deep hole drill. 156 Available ex stock Germany. Standard tool not on stock (delivery time on request).
157 MEGA-Deep-Drill M2120 (20 x D) / MEGA-Alu-Deep-Drill M2820 (20 x D) Solid carbide twist drill, internal coolant supply P K1 MEGA-Deep-Drill M2120 K2 N MEGA-Alu-Deep-Drill M2820 Design: Drill diameter: 3,00 16,00 mm Bore tolerance: IT 9 (achievable) Shank form: HA (DIN 6535) Coating: M2120: MxF M2820: uncoated No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 135 Helix: 30 d 2 h6 d 1 h7 135 l 3 l 4 l 2 l 1 Dimensions M2120 M2820 d1 h7 d2 h6 l1 l2 l3 L/dratio l4 Order designation Order No. Order designation Order No. 3, M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU Recommendation for pilot- and pre-drill: As pilot drill for the MEGA-Deep-Drill please use the MEGA-Drill-Steel M2103 (Page 32) and for the MEGA-Alu-Deep-Drill use the M2803 (Page 103) with the same nominal diameters. Point angles and diameter tolerances are coordinated for an optimum functionality and for the interaction of pilot drill and deep hole drill. MEGA-Deep-Drill / MEGA-Alu-Deep-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 157
158 MEGA-Deep-Drill M2125 (25 x D) / MEGA-Alu-Deep-Drill M2825 (25 x D) Solid carbide twist drill, internal coolant supply P K1 MEGA-Deep-Drill M2125 K2 N MEGA-Alu-Deep-Drill M2825 Design: Drill diameter: 3,00 14,00 mm Shank form: HA (DIN 6535) Bore tolerance: IT 9 (achievable) Coating: M2125: MxF M2825: uncoated No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 135 Helix: 30 d 2 h6 d 1 h7 135 l 3 l 4 l 2 l 1 Dimensions M2125 M2825 d1 h7 d2 h6 l1 l2 l3 L/dratio l 4 Order designation Order No. Order designation Order No. 3, M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU Recommendation for pilot- and pre-drill: As pilot drill for the MEGA-Deep-Drill please use the MEGA-Drill-Steel M2103 (Page 32) and for the MEGA-Alu-Deep-Drill use the M2803 (Page 103) with the same nominal diameters. Point angles and diameter tolerances are coordinated for an optimum functionality and for the interaction of pilot drill and deep hole drill. 158 Available ex stock Germany. Standard tool not on stock (delivery time on request).
159 MEGA-Deep-Drill M2130 (30 x D) / MEGA-Alu-Deep-Drill M2830 (30 x D) Solid carbide twist drill, internal coolant supply P K1 MEGA-Deep-Drill M2130 K2 N MEGA-Alu-Deep-Drill M2830 Design: Drill diameter: 3,00 12,00 mm Shank form: HA (DIN 6535) Bore tolerance: IT 9 (achievable) Coating: M2130: MxF M2830: uncoated No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 135 Helix: 30 d 2 h6 d 1 h7 135 l 3 l 4 l 2 l 1 Dimensions M2130 M2830 d1 h7 d2 h6 l1 l2 l3 L/dratio l4 Order designation Order No. Order designation Order No. 3, M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU Recommendation for pilot- and pre-drill: As pilot drill for the MEGA-Deep-Drill please use the MEGA-Drill-Steel M2103 (Page 32) and for the MEGA-Alu-Deep-Drill use the M2803 (Page 103) with the same nominal diameters. Point angles and diameter tolerances are coordinated for an optimum functionality and for the interaction of pilot drill and deep hole drill. MEGA-Deep-Drill / MEGA-Alu-Deep-Drill Available ex stock Germany. Standard tool not on stock (delivery time on request). 159
160 MEGA-Deep-Drill M2140 (40 x D) / MEGA-Alu-Deep-Drill M2840 (40 x D) Solid carbide twist drill, internal coolant supply P K1 MEGA-Deep-Drill M2140 K2 N MEGA-Alu-Deep-Drill M2840 Design: Drill diameter: 3,00 12,00 mm Shank form: HA (DIN 6535) Bore tolerance: IT 9 (achievable) Coating: M2140: MxF M2840: uncoated No. of flutes: 2 No. of margins: 4 Point geometry: Special point geometry Point angle: 130 Helix: 30 Stock availability for M2140 form January 2014! d 2 h6 d 1 e7 130 l 3 l 4 l 2 l 1 Dimensions M2140 M2840 d1 e7 d2 h6 l1 l2 l3 L/dratio l4 Order designation Order No. Order designation Order No. 3, M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU , M AE M AU Recommendation for pilot- and pre-drill: As pilot drill for the MEGA-Deep-Drill please use the MEGA-Drill-Steel M2103 (Page 32) and for the MEGA-Alu-Deep-Drill use the M2803 (Page 103) with the same nominal diameters. Afterwards please use MEGA-Deep-Drill (M2120) or MEGA-Alu-Deep-Drill (M2820) with the same nominal diameters for pre-drilling. Point angles and diameter tolerances are coordinated for an optimum functionality and for the interaction of pilot drill and deep hole drill. 160 Available ex stock Germany. Standard tool not on stock (delivery time on request).
161 Replaceable head drill TTD Minimised use of carbide for maximum stability and precision The cutting edge geometry of the replaceable head drills is designed with three or four guide chamfers. In addition high cutting values can be applied for short machining times. This means the replaceable head drill is at the same quality and performance level as solid carbide drills, at the same time with considerably reduced tool costs. The carbide replaceable head drills are designed as rapid set heads which are not reground. This allows a constantly high level of efficiency by the drill to be guaranteed, which leads to higher production reliability and means that the adjustments to the machine parameters or the settings for reground drills are not necessary. At the centre of the replaceable head drill TTD is the interface, which guarantees an extremely high stability of the connection. It is characterised by a radial serration. This means that on the one hand there is optimum torque transfer and on the other the radial serration produces high accuracy in changeover and concentricity. Two characteristics which are fundamental to a connection are combined in one system the TTS Torque Transfer System. The standard series of replaceable head drills TTD cover drilling depths 1xD, 3xD, 5xD, 8xD and 12xD. Three different types of drill heads are available: type 01 for machining steel and cast materials, type 02 for stainless steels, type 03 for non-ferrous metals and type 04 for high tensile steels in the diameter range mm. Replaceable head drill TTD 161
162 Replaceable head drill (TTD) Made of solid carbide, internal coolant supply Design: Type 01 Type 02 Type 03 Drill diameter: 12,00 45,00 mm Bore tolerance: IT 8 Tool tolerance*: Type 01: m 7 Type 02: h 7 Type 03: m 7 Coating: Type 01: MxF Type 02: MxF Type 03: MxA No. of flutes: 2 No. of margins: Type 01: 4 Type 02: 3 Type 03: 4 Point angle: Type 01: 140 Type 02: 138 Type 03: 140 d 1* d 1 Connection P K1 K2 Type 01 P M K1 K2 Type 02 N Type 03 Order designation Order No. Order designation Order No. Order designation Order No. 12,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA Available ex stock Germany. Standard tool not on stock (delivery time on request).
163 Replaceable head drill (TTD) Made of solid carbide, internal coolant supply d1 Connection P K1 K2 Type 01 P M K1 K2 Type 02 N Type 03 Order designation Order No. Order designation Order No. Order designation Order No. 15,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA Available ex stock Germany. Standard tool not on stock (delivery time on request). 163 Replaceable head drill TTD
164 Replaceable head drill (TTD) Made of solid carbide, internal coolant supply d 1 Connection P K1 K2 Type 01 P M K1 K2 Type 02 N Type 03 Order designation Order No. Order designation Order No. Order designation Order No. 20,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS12-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA Available ex stock Germany. Standard tool not on stock (delivery time on request). 164
165 Replaceable head drill (TTD) Made of solid carbide, internal coolant supply d1 Connection P K1 K2 Type 01 P M K1 K2 Type 02 N Type 03 Order designation Order No. Order designation Order No. Order designation Order No. 25,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA Available ex stock Germany. Standard tool not on stock (delivery time on request). 165 Replaceable head drill TTD
166 Replaceable head drill (TTD) Made of solid carbide, internal coolant supply d 1 Connection P K1 K2 Type 01 P M K1 K2 Type 02 N Type 03 Order designation Order No. Order designation Order No. Order designation Order No. 30,30 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,10 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,20 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,30 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,40 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,60 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,70 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,80 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,90 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,50 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA ,00 TTS18-A TTD-4F MxF TTD-3F MxF TTD-4F MxA Available ex stock Germany. Standard tool not on stock (delivery time on request). 166
167 167 Replaceable head drill TTD
168 Replaceable head drill (TTD) (Type 04) solid carbide drill, internal coolant supply P K1 K2 Design: Type 04 Drill diameter: 12,00 45,00 mm Bore tolerance: IT 8 Tool tolerance*: m 7 Coating: MxP No. of flutes: 2 No. of margins: 3 Point angle: 138 d 1* d1 Connection Order designation Order No. Stock 12,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS12-A TTD-3F MxP ,70 TTS12-A TTD-3F MxP ,00 TTS12-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,70 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP Available ex stock Germany. Standard tool not on stock (delivery time on request).
169 Replaceable head drill (TTD) P K1 K2 solid carbide drill, internal coolant supply d1 Connection Order designation Order No. Stock 25,50 TTS18-A TTD-3F MxP ,70 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,70 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,70 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,70 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,70 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,70 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,70 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP ,50 TTS18-A TTD-3F MxP ,00 TTS18-A TTD-3F MxP Available ex stock Germany. Standard tool not on stock (delivery time on request). 169 Replaceable head drill TTD
170 Replaceable head holder TTS TTS100 with front clamping system for replaceable head drill TTD (1 x D), internal coolant supply Design: for drills -ø: 12,00 45,49 mm Shank form: HA (standard), HB, HE (DIN 6535) Change System: System front clamping Head can be exchanged on the machine. Note: Replaceable head holder with deviations from standard in length on request. d 2 h 6 l 3 l 4 l 2 d 1 l 1 Dimensions Order designation Shank HA Shank HB Shank HE d1 Connection d2 h6 l1 l2 l3 l4 Order No. Order No. Order No. 12,00-12,49 TTS12-S TTS DR ,50-12,99 TTS12-S TTS DR ,00-13,49 TTS12-S TTS DR ,50-13,99 TTS12-S TTS DR ,00-14,49 TTS12-S TTS DR ,50-14,99 TTS12-S TTS DR ,00-15,49 TTS12-S TTS DR ,50-16,49 TTS12-S TTS DR ,50-17,49 TTS12-S TTS DR ,50-18,49 TTS12-S TTS DR ,50-19,49 TTS12-S TTS DR ,50-20,49 TTS12-S TTS DR ,50-21,49 TTS12-S TTS DR ,50-22,49 TTS12-S TTS DR ,50-23,49 TTS12-S TTS DR ,50-24,49 TTS12-S TTS DR ,50-25,49 TTS18-S TTS DR ,50-26,49 TTS18-S TTS DR ,50-27,49 TTS18-S TTS DR ,50-28,49 TTS18-S TTS DR ,50-29,49 TTS18-S TTS DR ,50-30,49 TTS18-S TTS DR ,50-31,49 TTS18-S TTS DR ,50-32,49 TTS18-S TTS DR ,50-33,49 TTS18-S TTS DR ,50-34,49 TTS18-S TTS DR ,50-35,49 TTS18-S TTS DR ,50-37,49 TTS18-S TTS DR * 37,50-39,49 TTS18-S TTS DR * 39,50-41,49 TTS18-S TTS DR * 41,50-43,49 TTS18-S TTS DR * 43,50-45,49 TTS18-S TTS DR * *similar HE (DIN 6535) 170 Available ex stock Germany. Standard tool not on stock (delivery time on request).
171 Replaceable head holder TTS TTS100 with front clamping system for replaceable head drill TTD (3 x D), internal coolant supply Design: for drills -ø: 12,00 45,49 mm Shank form: HA (standard), HB, HE (DIN 6535) Change System: System front clamping Head can be exchanged on the machine. Note: Replaceable head holder with deviations from standard in length on request. 6 d h 2 l 3 d 1 l 4 l 2 l 1 Dimensions Order designation Shank HA Shank HB Shank HE d1 Connection d2 h6 l1 l2 l3 l4 Order No. Order No. Order No. 12,00-12,49 TTS12-S TTS DR ,50-12,99 TTS12-S TTS DR ,00-13,49 TTS12-S TTS DR ,50-13,99 TTS12-S TTS DR ,00-14,49 TTS12-S TTS DR ,50-14,99 TTS12-S TTS DR ,00-15,49 TTS12-S TTS DR ,50-16,49 TTS12-S TTS DR ,50-17,49 TTS12-S TTS DR ,50-18,49 TTS12-S TTS DR ,50-19,49 TTS12-S TTS DR ,50-20,49 TTS12-S TTS DR ,50-21,49 TTS12-S TTS DR ,50-22,49 TTS12-S TTS DR ,50-23,49 TTS12-S TTS DR ,50-24,49 TTS12-S TTS DR ,50-25,49 TTS18-S TTS DR ,50-26,49 TTS18-S TTS DR ,50-27,49 TTS18-S TTS DR ,50-28,49 TTS18-S TTS DR ,50-29,49 TTS18-S TTS DR ,50-30,49 TTS18-S TTS DR ,50-31,49 TTS18-S TTS DR ,50-32,49 TTS18-S TTS DR ,50-33,49 TTS18-S TTS DR ,50-34,49 TTS18-S TTS DR ,50-35,49 TTS18-S TTS DR ,50-37,49 TTS18-S TTS DR * 37,50-39,49 TTS18-S TTS DR * 39,50-41,49 TTS18-S TTS DR * 41,50-43,49 TTS18-S TTS DR * 43,50-45,49 TTS18-S TTS DR * *similar HE (DIN 6535) Available ex stock Germany. Standard tool not on stock (delivery time on request). 171 Replaceable head drill TTD
172 Replaceable head holder TTS TTS100 with front clamping system for replaceable head drill TTD (5 x D) internal coolant supply Design: for drills -ø: 12,00 45,49 mm Shank form: HA (standard), HB, HE (DIN 6535) Change System: System front clamping Head can be exchanged on the machine. Note: Replaceable head holder with deviations from standard in length on request. d 2 h 6 l 3 d 1 l 4 l 2 l 1 Dimensions Order designation Shank HA Shank HB Shank HE d1 Connection d2 h6 l1 l2 l3 l4 Order No. Order No. Order No. 12,00-12,49 TTS12-S TTS DR ,50-12,99 TTS12-S TTS DR ,00-13,49 TTS12-S TTS DR ,50-13,99 TTS12-S TTS DR ,00-14,49 TTS12-S TTS DR ,50-14,99 TTS12-S TTS DR ,00-15,49 TTS12-S TTS DR ,50-16,49 TTS12-S TTS DR ,50-17,49 TTS12-S TTS DR ,50-18,49 TTS12-S TTS DR ,50-19,49 TTS12-S TTS DR ,50-20,49 TTS12-S TTS DR ,50-21,49 TTS12-S TTS DR ,50-22,49 TTS12-S TTS DR ,50-23,49 TTS12-S TTS DR ,50-24,49 TTS12-S TTS DR ,50-25,49 TTS18-S TTS DR ,50-26,49 TTS18-S TTS DR ,50-27,49 TTS18-S TTS DR ,50-28,49 TTS18-S TTS DR ,50-29,49 TTS18-S TTS DR ,50-30,49 TTS18-S TTS DR ,50-31,49 TTS18-S TTS DR ,50-32,49 TTS18-S TTS DR ,50-33,49 TTS18-S TTS DR ,50-34,49 TTS18-S TTS DR ,50-35,49 TTS18-S TTS DR ,50-37,49 TTS18-S TTS DR * 37,50-39,49 TTS18-S TTS DR * 39,50-41,49 TTS18-S TTS DR * 41,50-43,49 TTS18-S TTS DR * 43,50-45,49 TTS18-S TTS DR * *similar HE (DIN 6535) 172 Available ex stock Germany. Standard tool not on stock (delivery time on request).
173 Replaceable head holder TTS TTS100 with front clamping system for replaceable head drill TTD (8 x D), internal coolant supply Design: for drills -ø: Shank form: Change System: 12,00 32,49 mm HA (standard), HB, HE (DIN 6535) System front clamping Head can be exchanged on the machine. Note: Replaceable head holder with deviations from standard in length on request. d h 2 d 1 6 l 3 l 4 l 2 l 1 Dimensions Order designation Shank HA Shank HB Shank HE d1 Connection d2 h6 l1 l2 l3 l4 Order No. Order No. Order No. 12,00-12,49 TTS12-S TTS DR ,50-12,99 TTS12-S TTS DR ,00-13,49 TTS12-S TTS DR ,50-13,99 TTS12-S TTS DR ,00-14,49 TTS12-S TTS DR ,50-14,99 TTS12-S TTS DR ,00-15,49 TTS12-S TTS DR ,50-16,49 TTS12-S TTS DR ,50-17,49 TTS12-S TTS DR ,50-18,49 TTS12-S TTS DR ,50-19,49 TTS12-S TTS DR ,50-20,49 TTS12-S TTS DR ,50-21,49 TTS12-S TTS DR ,50-22,49 TTS12-S TTS DR ,50-23,49 TTS12-S TTS DR ,50-24,49 TTS12-S TTS DR ,50-25,49 TTS18-S TTS DR ,50-26,49 TTS18-S TTS DR ,50-27,49 TTS18-S TTS DR ,50-28,49 TTS18-S TTS DR ,50-29,49 TTS18-S TTS DR ,50-30,49 TTS18-S TTS DR ,50-31,49 TTS18-S TTS DR ,50-32,49 TTS18-S TTS DR Available ex stock Germany. Standard tool not on stock (delivery time on request). 173 Replaceable head drill TTD
174 Replaceable head holder TTS TTS100 with front clamping system for replaceable head drill TTD (12 x D), internal coolant supply Design: for drills -ø: Shank form: Change System: 12,00 32,49 mm HA (standard), HB, HE (DIN 6535) System front clamping Head can be exchanged on the machine. Note: Replaceable head holder with deviations from standard in length on request. l 3 l 4 l 2 l 1 Dimensions Order designation Shank HA Shank HB Shank HE d1 Connection d2 h6 l1 l2 l3 l4 Order No. Order No. Order No. 12,00-12,49 TTS12-S TTS DR ,50-12,99 TTS12-S TTS DR ,00-13,49 TTS12-S TTS DR ,50-13,99 TTS12-S TTS DR ,00-14,49 TTS12-S TTS DR ,50-14,99 TTS12-S TTS DR ,00-15,49 TTS12-S TTS DR ,50-16,49 TTS12-S TTS DR ,50-17,49 TTS12-S TTS DR ,50-18,49 TTS12-S TTS DR ,50-19,49 TTS12-S TTS DR ,50-20,49 TTS12-S TTS DR ,50-21,49 TTS12-S TTS DR ,50-22,49 TTS12-S TTS DR ,50-23,49 TTS12-S TTS DR ,50-24,49 TTS12-S TTS DR ,50-25,49 TTS18-S TTS DR ,50-26,49 TTS18-S TTS DR ,50-27,49 TTS18-S TTS DR ,50-28,49 TTS18-S TTS DR ,50-29,49 TTS18-S TTS DR ,50-30,49 TTS18-S TTS DR ,50-31,49 TTS18-S TTS DR ,50-32,49 TTS18-S TTS DR Pay attention to handling advise for replaceable head drill TTD (12xD) on page Available ex stock Germany. Standard tool not on stock (delivery time on request).
175 Key to reference codes The codes for the replaceable head drill TTD are based on the key shown alongside: Key to reference codes for standard TTS100 holders: Tool with Torque Transfer connection and cylindrical shank Connection size: 12 / 18 teeth Drilling depth: 1 / 3 / 5 / 8 and 12 xd Shank diameter d 2 : 18 / 20 / 25 / 32 / 40 TTS DR HA For holding drilling heads Holders with length dimensions other than standard lengths available on request. Smallest drill diameter d1 Shank form: HA = standard HB/HE Key to reference codes for replaceable head drill TTD: Solid carbide head drill with Torque Transfer connection Head type: 01 = steel, cast iron 02 = stainless steel materials 03 = non-ferrous metals Coating: MxF = Standard Type 01 MxF = Standard Type 02 MxA = Standard Type 03 TTD - 4F MxF Drill geometry Type 01 and Type 03 with 4 chamfers, Type 02 with 3 chamfers. Drill diameter d1 Note: For a bore which has to be reamed afterwards, choose a drill diameter 0.3 mm smaller than the finished size of the bore. Drilling diameters other than standard available on request. Order example For drilling in steel with ø 25.0 mm and drilling depth 5xD: 1. Select replaceable head holder for diameters to be machined and appropriate shank form from table on page 148. TTS DR HB Order No Select solid carbide head drill from table on page 145. Select head type 01 for machining steel. TTD-4F MxF Order No Technical information
176 Notes on handling replaceable head drill TTD Practical notes Piloting with reduced cutting data (approximately 1/2 v c and approximately 1/2 v f ). Drilling is continued with normal cutting data without lifting. without coolant supply up to 1 mm before the bottom of the pilot bore. Notes on drilling with holder 12xD necessary. to be recommended. the replaceable head drill TTD type 02. Stationary tool that chip congestion does not occur. Radial run-out accuracy max. 0,02 mm max. 0,04 mm Coolant situation max. 1xD 1xD: 8 bar 3xD: 8 bar 5xD: 12 bar 8xD: 25 bar 12xD: 40 bar 176
177 Max. entry and exit angle > 5 < 5 Through hole No rapid traverse on withdrawal A reverse feed rate of 5 times that of the forward feed rate is recommended vf vf (G=0) Machining situations Bore off-centre Chisel edge cutting Bore off-centre Chisel edge not cutting Breakthrough to bore in opposite direction Bore centred and << D Bore centred and D Bore centred and >> D 177 Technical information
178 Notes on handling replaceable head drill TTD Assembly Releasing the head drill NOTE At the latest on the 8th head drill change the special clamping screw must be replaced. 1 Check ease of movement of the clamping clamping screw is easy to unbolt, it has to be changed. Only use original screws! 2 Turn clamping screw anti-clockwise with an Allen key. 2 3 Pull head drill out of the serration. 4 Remove worn head drill and insert new head drill. 3 Clamping the head drill 1 Clean the TTS interface with a brush! NOTE 1 Ensure the positioning aid on the head drill is engaged in the positioning aid on and serration on the head drill and tool holder are aligned. 2 Put the new head drill on the holder, engage serration. 3 Turn clamping screw clockwise and tighten manually
179 Your machining task our solution! extensive standard programme of drilling tools. The summary table on pages 15 to 18 shows you the complete range. However, individual customer requirements need special solutions which are tailormade especially for the machining tasks. With their considerable knowledge and experience in metalworking and many years ner worldwide for the design and production of special tools for bore machining. On the following pages you will find various enquiry questionnaires and order forms for special designs for spiral and straight fluted drills in carbide or with PCD tipped which can also be configured as stepped drills. You will then receive your quotation in the shortest time possible or, for an order, your order confirmation. specifically for your application. Finding the solution to your machining task is as quick and easy as this: 1. Select the appropriate questionnaire/ order form 2. Complete the form and send by fax to +49 (83 37) Solid carbide twist drill (without step) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH Präzisionswerkzeuge Filzingen, Im Tal 12 Enquiry Order D Altenstadt Phone +49 (0) 8337 / 7270 Company Customer number (if available) Fax +49 (0) 8337 / [email protected] Contact partner Phone./Fax Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Material to be machined: Unalloyed steel Aluminium (Si content > 10 %) Bore: Through hole Cast steel Aluminium (Si content < 10 %) Blind bore Alloyed steel Copper Inox Brass Machining method: wet dry Stainless/acid-resistant steel Bronze min.lubr. Grey cast iron Titanium alloys Alloyed grey cast iron Nickel alloys Coolant supply: Ext. Int. Nodular iron Chilled cast iron CGI Hardened steel Malleable iron Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: Copy the relevant form, fill it out and send to our head office in Altenstadt, by fax on +49 (83 37) for speed, or simply hand it to our external engineer who deals with you. 3. You will then be sent your proposal or order confirmation as quickly as possible. code (e.g. M1504, if known): Cutting direction: R.H. L.H. (if not stated we will assume R.H.) Coating: (if you wish to choose yourself) MxF TiAIN uncoated Shank form: HA (DIN 6535) HB (DIN 6535) HE (DIN 6535) l 1 = l 4 = l 2 = d 2 = d 1 = h6 Tol.= Date Signature 1= Default value 140 Please do not write in this box, which will be completed by our specialists. Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface GG TiAIN Radial land on 4 faces ALU uncoated INOX Round point Spiral point Blank (MC): Technical information
180 Solid carbide twist drill (without step) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Order Company Customer number (if available) Contact partner Phone./Fax MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Coolant supply: Ext. Material to be machined: Cast steel Alloyed steel Stainless/acid-resistant steel Grey cast iron Alloyed grey cast iron Nodular iron Malleable iron Copper Brass Bronze Titanium alloys Nickel alloys Chilled cast iron Hardened steel Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M1504, if known): Cutting direction: R.H. (if not stated we will assume R.H.) l 1 = Coating: (if you wish to choose yourself) MxF uncoated l 4 = l 2 = d 2 = d 1 = 1= h6 Shank form: Tol.= Default value 140 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface GG Radial land on 4 faces uncoated Round point Spiral point Blank (MC): 180
181 Solid carbide twist drill (one step) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Order Company Customer number (if available) Contact partner Phone/Fax MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Enquiry Order: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Coolant supply: Ext. Material to be machined: Cast steel Alloyed steel Stainless/acid-resistant steel Grey cast iron Alloyed grey cast iron Nodular iron Malleable iron Copper Brass Bronze Titanium alloys Nickel alloys Chilled cast iron Hardened steel Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M1504, if known): Cutting direction: R.H. (if not stated we will assume R.H.) l 4 = l 1 = l 2 = Coating: (if you wish to choose yourself) MxF uncoated 2= l 3 = d 2 = d 3 = d 1 = h6 1= Shank form: Tol.= Tol.= Default value 140 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface GG Radial land on 4 faces uncoated Round point Spiral point Blank (MC): 181 Technical information
182 Solid carbide twist drill (two steps) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Order Company Customer number (if available) Contact partner Phone./Fax MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Enquiry Order: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Coolant supply: Ext. Material to be machined: Cast steel Alloyed steel Stainless/acid-resistant steel Grey cast iron Alloyed grey cast iron Nodular iron Malleable iron Copper Brass Bronze Titanium alloys Nickel alloys Chilled cast iron Hardened steel Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M1504, if known): l 1 = Cutting direction: R.H. (if not stated we will assume R.H.) l 4 = l 2 = l 3 = Coating: (if you wish to choose yourself) MxF uncoated 3= 2= l 5 = d 2 = d 4 = d 3 = d 1 = h6 1= Shank form: Tol.= Tol.= Tol.= Default value 140 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface GG Radial land on 4 faces uncoated Round point Spiral point Blank (MC): 182
183 Solid carbide twist drill (without step with four margins) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Company Order Contact partner Phone/Fax Customer number (if available) MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Coolant supply: Ext. Material to be machined: Cast steel Alloyed steel Stainless/acid-resistant steel Grey cast iron Alloyed grey cast iron Nodular iron Malleable iron Copper Brass Bronze Titanium alloys Nickel alloys Chilled cast iron Hardened steel Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M2175, if known): Cutting direction: R.H. (if not stated we will assume R.H.) l 4 = l 1 = l 2 = Coating: (if you wish to choose yourself) MxF uncoated d 2 = d 1 = 1= h6 Shank form: Tol.= Default value 140 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface GG Radial land on 4 faces uncoated Round point Spiral point Blank (MC): 183 Technical information
184 Solid carbide twist drill (one step with four margins) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Company Order Contact partner Phone./Fax Customer number (if available) MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Enquiry Order: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Coolant supply: Ext. Material to be machined: Cast steel Alloyed steel Stainless/acid-resistant steel Grey cast iron Alloyed grey cast iron Nodular iron Malleable iron Copper Brass Bronze Titanium alloys Nickel alloys Chilled cast iron Hardened steel Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M2175, if known): l 1 = Cutting direction: R.H. (if not stated we will assume R.H.) l 4 = l 2 = Coating: (if you wish to choose yourself) MxF uncoated 2= l 3 = d 2 = d 3 = d 1 = 1= h6 Shank form: Tol.= Tol.= Default value 140 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface GG Radial land on 4 faces uncoated Round point Spiral point Blank (MC): 184
185 Solid carbide twist drill (two steps with four margins) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Company Order Contact partner Phone/Fax Customer number (if available) MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Enquiry Order: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Coolant supply: Ext. Material to be machined: Cast steel Alloyed steel Stainless/acid-resistant steel Grey cast iron Alloyed grey cast iron Nodular iron Malleable iron Copper Brass Bronze Titanium alloys Nickel alloys Chilled cast iron Hardened steel Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M2175, if known): l 1 = Cutting direction: R.H. (if not stated we will assume R.H.) l 4 = l 2 = l 3 = Coating: (if you wish to choose yourself) MxF uncoated 3= 2= l 5 = d 2 = d 4 = d 3 = d 1 = 1= h6 Shank form: Tol.= Tol.= Tol.= Default value 140 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface GG Radial land on 4 faces uncoated Round point Spiral point Blank (MC): 185 Technical information
186 Solid carbide drill, straight fluted (without step) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Order Company Customer number (if available) Contact partner Phone./Fax MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Coolant supply: Ext. Material to be machined: Grey cast iron Alloyed grey cast iron Copper Brass Bronze Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M2603, if known): Cutting direction: R.H. (if not stated we will assume R.H.) l 1 = Coating: (if you wish to choose yourself) MxF uncoated l 4 = l 2 = d 2 = d 1 = h6 1= Shank form: Tol.= Default value 130 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: GG Coating: MxF Radial land on face: Radial land on taper surface Radial land on 4 faces uncoated Round point Blank (MC): 186
187 Solid carbide drill, straight fluted (one step) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Order Company Customer number (if available) Contact partner Phone/Fax MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Enquiry Order: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Coolant supply: Ext. Material to be machined: Grey cast iron Alloyed grey cast iron Copper Brass Bronze Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M2603, if known): Cutting direction: R.H. (if not stated we will assume R.H.) l 4 = l 1 = l 2 = Coating: (if you wish to choose yourself) MxF uncoated 2= l 3 = d 2 = d 3 = d 1 = 1= h6 Shank form: Tol.= Tol.= Default value 130 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: GG Coating: MxF Radial land on face: Radial land on taper surface Radial land on 4 faces uncoated Round point Blank (MC): 187 Technical information
188 Solid carbide drill, straight fluted (two steps) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Order Company Customer number (if available) Contact partner Phone./Fax MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Enquiry Order: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Coolant supply: Ext. Material to be machined: Grey cast iron Alloyed grey cast iron Copper Brass Bronze Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M2603, if known): l 1 = Cutting direction: R.H. (if not stated we will assume R.H.) l 4 = l 2 = l 3 = Coating: (if you wish to choose yourself) MxF uncoated 3= 2= l 5 = d 2 = d 4 = d 3 = d 1 = h6 1= Shank form: Tol.= Tol.= Tol.= Default value 130 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: GG Coating: MxF Radial land on face: Radial land on taper surface Radial land on 4 faces uncoated Round point Blank (MC): 188
189 PCD high performance drill (without step) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Order Company Customer number (if available) Contact partner Phone/Fax MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Material to be machined: Brass Bronze Coolant supply: Ext. Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M2913, if known): l 1 = Cutting direction: R.H. (if not stated we will assume R.H.) l 4 = l 2 = d 2 = d 1 = h6 1= Shank form: Tol.= Default value 130 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: Radial land on face: Radial land on 4 faces Round point Blank (MC): 189 Technical information
190 PCD high performance drill (single diameter) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Order Company Customer number (if available) Contact partner Phone./Fax MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Enquiry Order: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Material to be machined: Brass Bronze Coolant supply: Ext. Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M2913, if known): Cutting direction: R.H. (if not stated we will assume R.H.) l 4 = l 1 = l 2 = 2= l 3 = d 2 = d 1 = d 1 = h6 1= Shank form: Tol.= Tol.= Default value 130 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: Radial land on face: Radial land on 4 faces Round point Blank (MC): 190
191 PCD high performance drill (double diameter) Please copy, complete and return (only 1 tool per enquiry questionnaire/order). Enquiry Order Company Customer number (if available) Contact partner Phone/Fax MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt Phone +49 (0) / Fax +49 (0) / [email protected] Address Number of drills Delivery date required (non-binding) Week Please describe your machining task for us and the special tool you require: Enquiry Order: Bore: Through hole Blind bore Machining method: wet dry min.lubr. Material to be machined: Brass Bronze Coolant supply: Ext. Hardness (HRC, HB, etc.): Tensile strength (N/mm 2 ): Standard: Standard No.: code (e.g. M2913, if known): l 1 = Cutting direction: R.H. (if not stated we will assume R.H.) l 4 = l 2 = l 3 = 3= 2= l 5 = Shank form: d 2 = d 4 = d 3 = d 1 = h6 Tol.= Tol.= Tol.= 1= Default value 130 Date Signature Please do not write in this box, which will be completed by our specialists. Groove form: Radial land on face: Radial land on 4 faces Round point Blank (MC): 191 Technical information
192 Coatings MxF and TiAlN Coated drilling tools for noticeably improved performance Today tools need to meet increasingly high demands and cope with current trends in metal cutting, such as HSC or hard machining, machining with minimal lubrification or even dry. Production reliability,reduction in costs, increase in productivity and environmental protection are further objectives to be met in modern production systems. Amongst other things a central role is played by coating. Coated tools achieve much longer tool life and higher cutting data than uncoated tools and also contribute to greater economy and production reliability. Noticeable increases in performance are ob tained for cutting tools with TiAlN coat- coating which has been specially developed nificantly smoother surface and is extremely tough but with high thermal and chemical stability. The results are the best surface qualities with significantly less wear. Drilling tools with MxF coating can also be used with excellent results in dry machining and hard machining and also for high speed cutting (HSC). Even after re-sharpening and recoating with MxF, there is no loss in performance compared to coated new tools. Advantages and properties of MxF coating Tool life The best possible drilling tools with MxF coating for any material will be supplied. The pro gramme summary on pages 15 to 18 shows the wide range of applications for the widest variety of materials and helps you to select the right tool. TiN MxF MxxF* *only on request Coolant flow for drills with internal coolant supply Flow depends on the diameter of the coolant bore and the pressure (bar) Shank Drill Diameter Flow in dm 3 /min diameter diameter coolant from/to bore at 10 bar at 20 bar at 30 bar 6 3,0 6,0 0,5 0,9 1,1 1,2 1,4 1,8 2,0 8 6,1 8,0 0,9 2,0 2,8 4,0 10 8,1 10,0 1,2 3,6 5,1 7, ,1 12,0 1,3 4,2 6,0 8, ,1 14,0 1,6 6,4 9,0 12, ,1 16,0 2,0 10,0 14,0 20, ,1-18,0 2,2 12,0 17,0 24, ,1-20,0 2,5 15,5 22,0 30,0 192
193 Drilling with MEGA-Deep-Drill / MEGA-Alu-Deep-Drill Drilling of pilot hole point angle of pilot drill 140 / tolerance m7 (or 0,01 0,2 > ø DeepDrill) depth of pilot hole 1,5 to 2,0 times D Entering pilot hole with MEGA-Deep-Drill spindle speed max. 300 RPM feedrate v f = 1000 mm/min without coolant down to 1 mm before reaching ground of pilot hole Switch on cooland Drilling with MEGA-Deep-Drill speeds (v c ) and feeds (f) see cutting recommendation (page 165). Drilling without pecking! 4 4 Retract MEGA-Deep-Drill retract with current spindle speed (= v c ) and double feedrate (= 2 x v f ) up to 1,5 2xD before reaching work piece surface 5 5 Pulling out MEGA-Deep-Drill switch of coolant pull out with max. 300 RPM and a feedrate of 1000 mm/min Required coolant pressure for MEGA-Deep-Drill MEGA-Alu-Deep-Drill ø 3-5 ø 5-8 ø 8-12 ø Minimum quantity lubrification 60 bar 40 bar 30 bar 25 bar 12 bar 10 bar 9 bar 8 bar 70 Required Coolant pressure Coolant pressure in bar ø 3-5 ø 5-8 ø 8-12 ø Minimum quantity lubrification 193 Technical information
194 Machining Values MEGA-Drill-Steel M2003, M2005, M2103, M2105, M2108, M2112 MEGA-Drill-Steel The machining values shown are guidelines. The best data for the machining task in question should be calculated during trials or during the machining operation. M2003, M2005 external coolant supply M2103, M2105, M2108, M2112 internal coolant supply Tensile strength [N/mm 2 ] Hardness (HB) M2003-M2005 Cutting speed vc [m/min] M2103-M to 5 mm Recommended feed f [mm/rev] for diameter ranges 5 to 8 mm 8 to 12 mm Material P M K1 K2 N S H Non-alloyed steel, cast steel Alloyed steel 600 N/mm ,10-0,18 0,15-0,25 0,18-0, N/mm ,10-0,18 0,15-0,25 0,18-0,30 > 700 N/mm ,10-0,20 0,15-0,28 0,18-0, N/mm ,10-0,20 0,15-0,28 0,18-0, N/mm ,10-0,15 0,12-0,20 0,14-0,25 > 1000 N/mm ,10-0,15 0,12-0,20 0,14-0, ) 0,06-0,12 0,08-0,15 0,10-0,20 Stainless and acid-resistant steels (Cr-Ni-alloys) Grey cast iron, grey cast iron alloyed Spheroidal graphite cast iron, cast iron with vermicular graphite, malleable iron Copper, brass, bronze Titanium alloys Nickel alloys Chilled cast iron Hardened steel ) 0,06-0,12 0,08-0,15 0,10-0, HB ,10-0,25 0,15-0,30 0,20-0, HB ,10-0,20 0,12-0,25 0,15-0,35 > 250 HB ,10-0,20 0,12-0,25 0,15-0, N/mm ,10-0,20 0,12-0,25 0,20-0,35 > 600 N/mm ,08-0,15 0,10-0,20 0,18-0,30 1) for M2103 and M
195 Machining values for MEGA-Drill-Steel Step-Drill M2040, M2140 MEGA-Drill-Steel Step-Drill M2040 external coolant supply Cutting speed vc [m/min] M2140 internal coolant supply Recommended feed f [mm/rev] for diameter ranges 12 to 16 mm 16 to 20 mm 20 to 25 mm M2040 M2140 2,5 to 5 mm 5 to 8 mm 8 to 12 mm 12 to 14 mm 0,20-0,30 0,25-0,40 0,30-0, ,10-0,18 0,15-0,25 0,18-0,30 0,20-0,30 0,20-0,35 0,25-0,40 0,30-0, ,10-0,18 0,15-0,25 0,18-0,30 0,20-0,35 0,20-0,38 0,25-0,42 0,30-0, ,10-0,20 0,15-0,28 0,18-0,35 0,20-0,38 0,20-0,38 0,25-0,42 0,30-0, ,10-0,20 0,15-0,28 0,18-0,35 0,20-0,38 0,16-0,30 0,18-0,32 0,20-0, ,10-0,15 0,12-0,20 0,14-0,25 0,16-0,30 0,16-0,30 0,18-0,32 0,20-0, ,10-0,15 0,12-0,20 0,14-0,25 0,16-0,30 0,10-0,20 0,15-0,25 0,15-0,25 0,10-0,20 0,15-0,25 0,15-0,25 0,25-0,45 0,30-0,50 0,35-0, ,10-0,25 0,15-0,30 0,20-0,40 0,25-0,45 0,20-0,40 0,25-0,45 0,30-0, ,10-0,20 0,12-0,25 0,15-0,35 0,20-0,40 0,20-0,40 0,25-0,45 0,30-0, ,10-0,20 0,12-0,25 0,15-0,35 0,20-0,40 0,30-0,40 0,35-0,50 0,40-0, ,10-0,20 0,12-0,25 0,20-0,35 0,30-0,40 0,25-0,35 0,30-0,40 0,35-0, ,08-0,15 0,10-0,20 0,18-0,30 0,25-0,35 P M K1 K2 N S H 195 Technical information
196 Machining values for MEGA-Drill-Inox M1703, M1705, M1803, M1805, M1808 MEGA-Drill-Inox The machining values shown are guidelines. The best data for the machining task in question should be calculated during trials or during the machining operation. M1703, M1705 external coolant supply Tensile strength [N/mm 2 ] Hardness (HB) Cutting speed vc [m/min] M1703, M1705 M1803-M to 5 mm Recommended feed f [mm/rev] for diameter ranges 5 to 8 mm 8 to 12 mm Material P M K1 K2 N S H Non-alloyed steel, cast steel Alloyed steel 600 N/mm ,10-0,18 0,15-0,25 0,18-0, N/mm ,10-0,18 0,15-0,25 0,18-0,30 > 700 N/mm ,10-0,20 0,15-0,28 0,18-0, N/mm ,10-0,20 0,15-0,28 0,18-0, N/mm ,10-0,15 0,12-0,20 0,14-0,25 > 1000 N/mm ,10-0,15 0,12-0,20 0,14-0, ,04-0,10 0,06-0,12 0,08-0,15 Stainless and acid-resistant steels (Cr-Ni-alloys) Grey cast iron, grey cast iron alloyed Spheroidal graphite cast iron, cast iron with vermicular graphite, malleable iron ,03-0,08 0,04-0,10 0,06-0, HB ,10-0,25 0,15-0,30 0,20-0, HB ,10-0,20 0,12-0,25 0,15-0,35 > 250 HB ,10-0,20 0,12-0,25 0,15-0, N/mm ,10-0,20 0,12-0,25 0,20-0,35 > 600 N/mm ,08-0,15 0,10-0,20 0,18-0, ,10-0,25 0,15-0,35 0,25-0, ,10-0,25 0,15-0,35 0,25-0,45 Copper, brass, bronze ,10-0,25 0,15-0,35 0,25-0,45 Titanium alloys ,02-0,07 0,04-0,10 0,06-0,12 Nickel alloys ,02-0,07 0,04-0,10 0,06-0,12 Chilled cast iron Hardened steel HB 196
197 Machining values for MEGA-Drill-Alu M2705, M2803, M2805, M2808, M2812 MEGA-Drill-Alu M1803, M1805, M1808 internal coolant supply M2705 external coolant supply M2803, M2805, M2808, M2812 internal coolant supply Recommended feed f [mm/rev] for diameter ranges Cutting speed v c [m/min] Recommended feed f [mm/rev] for diameter ranges 12 to 16 mm 16 to 20 mm 20 to 25 mm M2705 M2803-M to 5 mm 5 to 8 mm 8 to 12 mm 12 to 16 mm 0,20-0,35 0,25-0,40 0,20-0,35 0,25-0,40 0,20-0,38 0,25-0,42 0,20-0,38 0,25-0,42 0,16-0,30 0,18-0,32 0,16-0,30 0,18-0,32 0,12-0,20 0,15-0,25 0,08-0,15 0,08-0,15 0,25-0,45 0,30-0,50 0,20-0,40 0,25-0,45 0,20-0,40 0,25-0,45 0,30-0,40 0,35-0,50 0,25-0,35 0,30-0,40 P M K1 K2 0,30-0,50 0,35-0, ,10-0,25 0,15-0,35 0,25-0,45 0,30-0,50 0,30-0,50 0,35-0, ,10-0,25 0,15-0,35 0,25-0,45 0,30-0,50 0,30-0,50 0,35-0, ,07-0,18 0,12-0,25 0,20-0,35 0,25-0,45 0,08-0,15 0,08-0,15 0,08-0,15 0,08-0,18 N S H 197 Technical information
198 Machining values for MEGA-Drill-Hardened M1600 MEGA-Drill-Hardened The machining values shown are guidelines. The best data for the machining task in question should be calculated during trials or during the machining operation. M1600 external coolant supply Tensile strength [N/mm 2 ] Hardness (HB) Cutting speed vc [m/min] M to 5 mm Recommended feed f [mm/rev] for diameter ranges 5 to 8 mm 8 to 12 mm Material P Non-alloyed steel, cast steel Alloyed steel 600 N/mm N/mm 2 > 700 N/mm N/mm N/mm 2 M K1 K2 N S H Stainless and acid-resistant steels (Cr-Ni-alloys) Grey cast iron, grey cast iron alloyed Spheroidal graphite cast iron, cast iron with vermicular graphite, malleable iron Copper, brass, bronze Titanium alloys Nickel alloys > 1000 N/mm HB 250 HB > 250 HB 600 N/mm 2 > 600 N/mm 2 Chilled cast iron HB ,04-0,05 0,05-0,08 0,07-0,10 Hardened steel HRC ,03-0,05 0,04-0,08 0,06-0, HRC ,03-0,05 0,04-0,08 0,06-0, HRC ,03-0,05 0,04-0,08 0,06-0,10 198
199 Recommended feed f [mm/rev] for diameter ranges 12 to 16 mm 16 to 20 mm P M K1 K2 N S 0,09-0,125 0,11-0,16 0,08-0,12 0,10-0,15 0,08-0,12 0,10-0,15 0,08-0,12 0,10-0,15 H 199 Technical information
200 Machining values for SMART-Drill M1905, M1908, M1912 SMART-Drill The machining values shown are guidelines. The best data for the machining task in question should be calculated during trials or during the machining operation. M1905, M1908, M1912 internal coolant supply Tensile strength [N/mm 2 ] Hardness (HB) Cutting speed v c [m/min] Recommended feed f [mm/rev] for diameter ranges M to 1,5 mm 1,6 to 2 mm 2,1 to 3 mm Material P M K1 K2 N S H Non-alloyed steel, cast steel Alloyed steel 600 N/mm ,03-0,05 0,04-0,07 0,06-0, N/mm ,03-0,05 0,04-0,07 0,05-0,09 > 700 N/mm ,03-0,05 0,04-0,07 0,05-0, N/mm ,02-0,05 0,03-0,06 0,04-0, N/mm ,02-0,04 0,03-0,06 0,04-0,08 > 1000 N/mm ,02-0,04 0,03-0,05 0,04-0, ,01-0,03 0,02-0,04 0,03-0,06 Stainless and acid-resistant steels (Cr-Ni-alloys) Grey cast iron, grey cast iron alloyed Spheroidal graphite cast iron, cast iron with vermicular graphite, malleable iron ,01-0,03 0,02-0,04 0,03-0, HB ,03-0,06 0,04-0,07 0,05-0, HB ,03-0,05 0,04-0,07 0,05-0,10 > 250 HB ,03-0,05 0,04-0,06 0,05-0, N/mm ,03-0,05 0,04-0,06 0,05-0,09 > 600 N/mm ,02-0,04 0,03-0,05 0,04-0, ,03-0,06 0,04-0,08 0,05-0, ,04-0,07 0,05-0,08 0,06-0,15 Copper, brass, bronze ,04-0,07 0,05-0,08 0,06-0,15 Titanium alloys ,01-0,03 0,02-0,04 0,03-0,06 Nickel alloys ,01-0,03 0,02-0,04 0,03-0,06 Chilled cast iron Hardened steel HB 200
201 Machining values for MEGA-Quadro-Drill M2075, M2175, M2178, M2182 MEGA-Quadro-Drill Cutting speed vc [m/min] M2075 external coolant supply M2175, M2178, M2182 internal coolant supply Recommended feed f [mm/rev] for diameter ranges M2075 M2175- M to 5 mm 5 to 8 mm 8 to 12 mm 12 to 16 mm 16 to 20 mm 20 to 25 mm ,10-0,18 0,15-0,25 0,18-0,30 0,20-0,35 0,25-0, ,10-0,18 0,15-0,25 0,18-0,30 0,20-0,35 0,25-0, ,10-0,20 0,15-0,28 0,18-0,35 0,20-0,38 0,25-0, ,10-0,20 0,15-0,28 0,18-0,35 0,20-0,38 0,25-0, ,10-0,15 0,12-0,20 0,14-0,25 0,16-0,30 0,18-0, ,10-0,15 0,12-0,20 0,14-0,25 0,16-0,30 0,18-0,32 P M ,15-0,25 0,20-0,35 0,25-0,45 0,30-0,50 0,35-0, ,15-0,25 0,20-0,35 0,25-0,45 0,30-0,50 0,35-0, ,12-0,20 0,15-0,25 0,20-0,35 0,25-0,40 0,30-0, ,10-0,20 0,12-0,25 0,20-0,35 0,30-0,40 0,35-0, ,08-0,15 0,10-0,20 0,18-0,30 0,25-0,35 0,30-0,40 K1 K2 N S H 201 Technical information
202 Machining values for GIGA-Drill M2195, M2198 GIGA-Drill The machining values shown are guidelines. The best data for the machining task in question should be calculated during trials or during the machining operation. M2195, M2198 internal coolant supply Tensile strength [N/mm 2 ] Hardness (HB) Cutting speed vc [m/min] Recommended feed f [mm/rev] for diameter ranges M2195, M to 5 mm 5 to 8 mm 8 to 12 mm Material P Non-alloyed steel, cast steel Alloyed steel 600 N/mm N/mm 2 > 700 N/mm N/mm N/mm 2 M K1 K2 N S H Stainless and acid-resistant steels (Cr-Ni-alloys) Grey cast iron, grey cast iron alloyed Spheroidal graphite cast iron, cast iron with vermicular graphite, malleable iron > 1000 N/mm HB ,30-0,60 0,35-0, HB ,30-0,60 0,35-0,80 > 250 HB ,25-0,55 0,35-0, N/mm ,25-0,55 0,40-0,70 > 600 N/mm ,20-0,45 0,30-0, ,30-0,65 0,40-0, ,35-0,70 0,40-1,00 Copper, brass, bronze ,35-0,70 0,40-1,00 Titanium alloys Nickel alloys Chilled cast iron Hardened steel HB 202
203 Machining values for MEGA-Drill-Reamer M2253, M2263, M2265 MEGA-Drill-Reamer Recommended feed f [mm/rev] for diameter ranges Cutting speed vc [m/min] M2253 external coolant supply M2263, M2265 internal coolant supply Recommended feed f [mm/rev] for diameter ranges 12 to 16 mm 16 to 20 mm 20 to 25 mm M2253 M2263- M to 5 mm 5 to 8 mm 8 to 12 mm 12 to 16 mm 16 to 20 mm 20 to 25 mm ,10-0,18 0,15-0,25 0,18-0,30 0,20-0, ,10-0,20 0,15-0,28 0,18-0,35 0,20-0, ,10-0,20 0,15-0,28 0,18-0,35 0,20-0, ,10-0,15 0,12-0,20 0,14-0,25 0,16-0, ,10-0,15 0,12-0,20 0,14-0,25 0,16-0,30 P M 0,50-0,90 0,60-1, ,15-0,25 0,20-0,35 0,25-0,45 0,30-0,50 0,50-0,90 0,60-1, ,15-0,25 0,20-0,35 0,25-0,45 0,30-0,50 0,50-0,80 0,50-0, ,12-0,20 0,15-0,25 0,20-0,35 0,25-0,40 0,50-0,90 0,50-0, ,10-0,18 0,15-0,25 0,18-0,30 0,20-0,35 0,40-0,70 0,45-0, ,18-0,20 0,15-0,28 0,18-0,35 0,20-0,38 K1 K2 0,60-1,00 0,60-1, ,10-0,20 0,15-0,25 0,20-0,30 0,25-0,35 0,60-1,20 0,60-1, ,10-0,20 0,15-0,25 0,20-0,30 0,25-0,35 0,60-1,20 0,60-1,20 N S H 203 Technical information
204 Machining values for solid carbide drill, straight fluted M2605, M2608, M2612 Solid carbide drill, straight fluted The machining values shown are guidelines. The best data for the machining task in question should be calculated during trials or during the machining operation. M2605, M2608, M2612 internal coolant supply Tensile strength [N/mm 2 ] Hardness (HB) Cutting speed vc [m/min] Recommended feed f [mm/rev] for diameter ranges P M K1 K2 N S H Material Non-alloyed steel, cast steel Alloyed steel Stainless and acid-resistant steels (Cr-Ni-alloys) Grey cast iron, grey cast iron alloyed Spheroidal graphite cast iron, cast iron with vermicular graphite, malleable iron 600 N/mm N/mm 2 > 700 N/mm N/mm N/mm 2 > 1000 N/mm 2 M2605-M to 5 mm 5 to 8 mm 8 to 12 mm 200 HB ,10-0,25 0,15-0,30 0,20-0, HB ,10-0,20 0,12-0,25 0,15-0,35 > 250 HB ,10-0,20 0,12-0,25 0,15-0, N/mm 2 > 600 N/mm ,10-0,25 0,15-0,35 0,25-0, ,10-0,25 0,15-0,35 0,25-0,45 Copper, brass, bronze ,07-0,18 0,12-0,25 0,20-0,35 Titanium alloys Nickel alloys Chilled cast iron Hardened steel HB 1) for M2815-M
205 Machining values for MEGA-Deep-Drill M2115, M2120, M2125, M2130, M2140 MEGA-Alu-Deep-Drill M2815, M2820, M2825, M2830, M2840 MEGA-Deep-Drill / MEGA-Alu-Deep-Drill M2115, M2120, M2125, M2130, M2140 internal coolant supply M2815, M2820, M2825, M2830, M2840 (only for N) internal coolant supply Recommended feed f [mm/rev] for diameter ranges Cutting speed vc [m/min] M2815/M2820 M2115/M2120 M2825/M2830 M2125/M2130 M2140/M2840 Recommended feed f [mm/rev] for diameter ranges 12 to 16 mm 16 to 20 mm 3 to 5 mm 5 to 8 mm 8 to 12 mm 12 to 16 mm ,08-0,12 0,13-0,17 0,17-0,22 0,22-0, ,08-0,12 0,13-0,17 0,17-0,22 0,22-0, ,10-0,14 0,14-0,19 0,19-0,24 0,24-0, ,10-0,14 0,14-0,19 0,19-0,24 0,24-0, ,10-0,14 0,14-0,19 0,19-0,24 0,24-0, ,08-0,12 0,12-0,16 0,16-0,20 0,20-0,24 P M 0,25-0,45 0,30-0, ,20-0,26 0,26-0,34 0,34-0,40 0,40-0,50 0,20-0,40 0,25-0, ,18-0,22 0,22-0,30 0,30-0,37 0,37-0,44 0,20-0,40 0,25-0, ,15-0,20 0,20-0,26 0,26-0,33 0,33-0, ,18-0,22 0,22-0,30 0,30-0,35 0,35-0, ,15-0,20 0,20-0,26 0,26-0,33 0,33-0,38 0,30-0,50 0,35-0, ) 185 1) 170 1) 170 1) 0,15-0,20 0,20-0,26 0,26-0,33 0,33-0,38 0,30-0,50 0,35-0, ) 150 1) 135 1) 135 1) 0,12-0,16 0,16-0,22 0,22-0,27 0,27-0,32 0,25-0,45 0,30-0, ) 175 1) 160 1) 160 1) 0,10-0,12 0,16-0,22 0,22-0,27 0,27-0,32 K1 K2 N S H 205 Technical information
206 Machining values for replaceable head drill TTD Head Type 01 Head Type 02 The machining values shown are guidelines. The best data for the machining task in question should be calculated during trials or during the machining operation. P M K1 K2 N S H Material Non-alloyed steel, cast steel Alloyed steel Tensile strength [N/mm 2 ] Hardness (HB) Cutting speed vc [m/min] mm Recommended feed f [mm/rev] for diameter ranges mm mm mm mm mm Recommended feed f [mm/rev] for diameter ranges mm mm mm mm 600 N/mm² ,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0, N/mm² ,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70 > 700 N/mm² ,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0, N/mm² ,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0, N/mm² ,12-0,25 0,13-0,27 0,21-0,43 0,27-0,55 0,33-0,68 0,12-0,25 0,13-0,27 0,21-0,43 0,27-0,55 0,33-0,68 > 1000 N/mm² ,12-0,25 0,13-0,27 0,21-0,43 0,27-0,55 0,33-0,68 0,12-0,25 0,13-0,27 0,21-0, ,55 0,33-0, ,12-0,20 0,15-0,25 0,20-0,32 0, ,30-0,48 Stainless and acid-resistant steels (Cr-Ni-alloys) Grey cast iron, grey cast iron alloyed Spheroidal graphite cast iron, cast iron with vermicular graphite, malleable iron Aluminium Aluminium ,08-0,16 0,10-0,20 0,14-0,25 0,18-0,32 0,22-0, HB ,25-0,45 0,30-0,50 0,45-0,70 0,57-0,95 0,70-1,00 0,25-0,45 0,30-0,50 0,45-0,70 0,57-0,95 0,70-1, HB ,25-0,45 0,30-0,50 0,45-0,70 0,57-0,95 0,70-1,00 0,25-0,45 0,30-0,50 0,45-0,70 0,57-0,95 0,70-1,00 > 250 HB ,15-0,45 0,20-0,50 0,25-0,55 0,30-0,65 0,35-0,75 0,15-0,45 0,20-0,50 0,25-0,55 0,30-0,65 0,35-0, N/mm² ,15-0,45 0,20-0,50 0,25-0,55 0,30-0,65 0,35-0,75 0,15-0,45 0,20-0,50 0,25-0,55 0,30-0,65 0,35-0,75 > 600 N/mm² ,20-0,45 0,20-0,55 0,25-0,60 0,30-0,65 0,35-0,75 0,20-0,45 0,20-0,55 0,25-0,60 0,30-0,65 0,35-0, Copper, brass, bronze < 300 HB Titanium alloys Nickel alloys Chilled cast iron Hardened steel HB 206
207 Head Type 03 Head Type 04 Recommended feed f [mm/rev] for diameter ranges Recommended feed f [mm/rev] for diameter ranges mm mm mm mm mm mm mm mm mm mm 0,17-0,35 0,23-0,40 0,29-0,52 0,35-0,69 0,40-0,81 0,17-0,35 0,23-0,40 0,29-0,52 0,35-0,69 0,40-0,81 0,17-0,35 0,23-0,40 0,29-0,52 0,35-0,69 0,40-0,81 0,17-0,35 0,23-0,40 0,29-0,52 0,35-0,69 0,40-0,81 0,14-0,29 0,15-0,31 0,24-0,50 0,31-0,63 0,38-0,78 0,14-0,29 0,15-0,31 0,24-0,50 0,31-0,63 0,38-0,78 P M 0,29-0,52 0,35-0,58 0,52-0,81 0,66-1,09 0,81-1,15 0,29-0,52 0,35-0,58 0,52-0,81 0,66-1,09 0,80-1,15 0,17-0,52 0,23-0,58 0,29-0,63 0,35-0,75 0,40-0,86 0,17-0,52 0,23-0,58 0,29-0,63 0,35-0,75 0,40-0,86 0,23-0,52 0,23-0,63 0,29-0,69 0,35-0,75 0,40-0,86 K1 K2 0,30-0,50 0,35-0,55 0,40-0,70 0,40-1,00 0,45-1,20 0,30-0,50 0,35-0,55 0,40-0,80 0,40-1,00 0,45-1,20 N 0,30-0,45 0,35-0,50 0,35-0,80 0,35-0,90 0,45-1,20 S H 207 Technical information
208 Machining values for MEGA-Drill-180 / MEGA-Drill-Alu-180 M9183, M9185, M9883, M9885 MEGA-Drill-180 The machining values shown are guidelines. The best data for the machining task in question should be calculated during trials or during the machining operation. M9183, M9185, M9883, M9885 P M K1 K2 N Material Non-alloyed steel, cast steel Alloyed steel Tensile strength [N/mm 2 ] Hardness (HB) Examples Cutting speed vc [m/min] M9183, M9185 M9883, M to 5 mm 5 to 8 mm 600 N/mm 2 St37, St42, C22, GS ,08-0,14 0,12-0, N/mm 2 St50, St60, C45, GS ,08-0,14 0,12-0,20 > 700 N/mm 2 St70, C ,08-0,15 0,12-0, N/mm 2 16MnCr5, 90MnCrV ,08-0,15 0,12-0, N/mm 2 100Cr6, 42CrMo ,08-0,12 0,10-0,15 > 1000 N/mm ,08-0,12 0,10-0, ,04-0,08 0,05-0,10 Stainless and acid-resistant steels (Cr-Ni-alloys) Grey cast iron, grey cast iron alloyed Spheroidal graphite cast iron, cast iron with vermicular graphite, malleable iron ,03-0,06 0,04-0, HB GG10, GG ,08-0,20 0,12-0, HB GG20, GG25, GTW ,08-0,15 0,10-0,20 > 250 HB GG30, GG40, GTS ,08-0,15 0,10-0, N/mm 2 GGG40, GGG ,08-0,15 0,10-0,20 > 600 N/mm 2 GGG60, GGG70, GGV ,06-0,12 0,08-0,15 GD-AlSi9Cu3, AlSi7Mg0, ,08-0,20 0,12-0,28 GD-AlSi12(Cu), AlSi17Cu4Mg (Alusil) ,08-0,20 0,12-0,28 Copper G-CuZn15, CuZn37, CuSn ,08-0,20 0,12-0,28 Brass, bronze G-CuZn15, CuZn37, CuSn ,08-0,20 0,12-0,28 Correction factors Kv for f [mm/rev] for sopt drilling of workpiece surface 208 Kv 3xD Kv 5xD 0 0,5 0,4 15 0,5 0, ,4 Not recommended 45 0,25 Not recommended Application notes For spot drilling multiply feed f [mm/rev] by correction factor Kv Spot drilling with reduced feed until the tool is cutting at 0.25xD in the entire Ø For inclined spot drilling: Moving back with double feed f [mm/rev] After spot drilling with reduced feed (correction factor] drilling continues with feed f [mm/rev] based on the cutting data recommendation without any correction factor.
209 Machining values for MEGA-Speed-Drill M9103, M9105, M9108 MEGA-Speed-Drill M9103, M9105, M9108 Recommended feed f [mm/rev] for diameter ranges Cutting speed vc [m/min] Recommended feed f [mm/rev] for diameter ranges 8 to 12 mm 12 to 16 mm 16 to 20 mm 3 to 5 mm 5 to 8 mm 8 to 12 mm 12 to 16 mm 16 to 20 mm 0,15-0,25 0,16-0,28 0,20-0, ,10-0,18 0,15-0,25 0,22-0,35 0,30-0,45 0,35-0,50 0,15-0,25 0,16-0,28 0,20-0, ,10-0,18 0,15-0,25 0,22-0,35 0,30-0,45 0,35-0,50 0,15-0,28 0,16-0,30 0,20-0, ,10-0,18 0,15-0,25 0,22-0,35 0,30-0,45 0,35-0,50 0,15-0,28 0,16-0,30 0,20-0, ,10-0,18 0,15-0,25 0,22-0,35 0,30-0,45 0,35-0,50 0,11-0,20 0,12-0,24 0,14-0, ,08-0,16 0,14-0,22 0,20-0,32 0,26-0,40 0,30-0,45 0,11-0,20 0,12-0,24 0,14-0, ,08-0,14 0,12-0,20 0,18-0,28 0,24-0,35 0,26-0,40 0,06-0,12 0,09-0,16 0,12-0,20 0,05-0,10 0,06-0,12 0,06-0,12 0,16-0,32 0,20-0,36 0,24-0, ,16-0,24 0,20-0,35 0,25-0,40 0,35-0,50 0,40-0,70 0,12-0,28 0,16-0,32 0,20-0, ,14-0,22 0,18-0,28 0,22-0,35 0,30-0,45 0,35-0,60 0,12-0,28 0,16-0,32 0,20-0, ,12-0,20 0,16-0,25 0,20-0,30 0,28-0,40 0,30-0,45 0,16-0,28 0,24-0,32 0,28-0, ,16-0,24 0,20-0,35 0,25-0,40 0,35-0,50 0,40-0,70 0,14-0,25 0,20-0,28 0,24-0, ,14-0,22 0,18-0,28 0,22-0,35 0,30-0,45 0,35-0,60 P M K1 K2 0,20-0,36 0,24-0,40 0,28-0,44 0,20-0,36 0,24-0,40 0,28-0,44 0,20-0,36 0,24-0,40 0,28-0,44 0,20-0,36 0,24-0,40 0,28-0,44 N 209 Technical information
210 Machining values for MEGA-Speed-Drill-Inox (M9405) MEGA-Speed-Drill-Iron (M9505) M K 1 K 2 Material Stainless steel (ferrit./mart.) Stainless steel (martensitic) Stainless steel (austenitic) Stainl. steel Grey cast iron Spheroidal graphite cast iron Cast iron with vermicular graphite Tensile strength [N/mm 2 ] Hardness (HB) 600 N/mm² 200 HB 810 N/mm² 240 HB 610 N/mm² 180 HB 880 N/mm² 260 HB 200 N/mm² 180 HB 250 N/mm² 220 HB 300 N/mm² 260 HB 400 N/mm² 160 HB 500 N/mm² 200 HB 600 N/mm² 250 HB Examples Cutting speed vc [m/min] Recommended feed f [mm/u] for diameter ranges IC MQL 3 5 mm 5 8 mm 8 12 mm mm mm ,09-0,14 0,12-0,18 0,15-0,24 0,20-0,28 0,23-0, ,07-0,11 0,09-0,14 0,12-0,18 0,15-0,22 0,18-0, ,07-0,11 0,09-0,14 0,12-0,18 0,15-0,22 0,18-0, ,08-0,12 0,10-0,16 0,13-0,20 0,17-0,24 0,20-0,28 GG10, GG ,19-0,31 0,25-0,40 0,32-0,50 0,40-0,57 0,46-0,70 GG20, GG25, GTW ,17-0,27 0,22-0,35 0,28-0,43 0,34-0,51 0,41-0,60 GG30, GG40, GTS ,14-0,24 0,19-0,31 0,25-0,39 0,31-0,45 0,31-0,49 GGG40, GGG ,19-0,31 0,25-0,40 0,32-0,50 0,40-0,57 0,46-0,63 GGG60, GGG ,17-0,27 0,22-0,35 0,28-0,43 0,34-0,51 0,41-0,56 GGG80, GTS ,14-0,24 0,19-0,31 0,25-0,39 0,31-0,45 0,36-0, N/mm² GGV Ti ,19-0,31 0,25-0,40 0,32-0,50 0,40-0,57 0,46-0, N/mm² GGV Ti ,17-0,27 0,22-0,35 0,28-0,43 0,34-0,51 0,41-0, N/mm² ,14-0,24 0,19-0,31 0,25-0,39 0,31-0,45 0,36-0, N/mm² ,14-0,24 0,19-0,31 0,25-0,39 0,31-0,45 0,36-0,49 M K 1 K 2 210
211 Notes: 211 Technical information
212 Notes: 212
213 Notes: 213
214 tool-traders-partner: the triple partnership August Beck GmbH & Co. KG in Winterlingen 100 years of experience The competence and experience from more than 100 years make BECK a dependable partner in demand for bore machining. The comprehensive standard programme includes reaming and countersinking tools and covers the complete cutting material spectrum from HSS to PCD and PCBN. This programme is supplemented by high performance reamers and custom tools that offer users that crucial performance plus. MILLER GmbH, Präzisionswerkzeuge in Altenstadt Standard re-defined a comprehensive standard programme of stock precision tools for drilling, milling and countersinking made of solid carbide. it possible to set up one of the largest and most modern solid carbide tool factories in Europe. The production area was more than doubled and a highly modern logistics centre was established. WTE Präzisionstechnik GmbH in Kempten The innovation leader As a technology-orientated, international business, WTE develops and produces core competences are in precision drill chuck systems, in the hydraulic chucking the area of precision drill chucks WTE has achieved market leadership in Europe. Precision and quality paired with a high level of competence in service make WTE a dependable partner. Three specialists provide the perfect tools for your success in trading. 214
215 The tool specialists for the trade. 3 good reasons for more success. Three good reasons for more success Quality and precision Made in Germany We are convinced that quality and precision requirements at the level demanded by the automotive and aerospace industry can only be achieved at an economical priceperformance ratio by products and services that are developed, planned, designed and manufactured in Germany. Highly developed production methods, the latest production plants and infrastructure, as well as the best working conditions for qualified, committed employees make possible a very high quality standard and unlock precision in the range. Our partner businesses all have active quality management systems and are certified in accordance with ISO Worldwide leading competence The partners in tool-traders-partner.com are technology leaders and as brands enjoy a high level of international recognisation and an excellent image. They have excellent specialists with decades of experience and collective specialist knowledge. They stand for continuity and innovation. For the user this means: Always being one step ahead with the latest tool technology. 1 2 Optimal advice and assistance A comprehensive range of stock products, efficient logistics, and the high flexibility of the partners ensure the products are available quickly to suit the needs of the trade. The training of the sales staff orientated on the trade, the competent support provided by application engineers, specific training courses, as well as a comprehensive information system combine to provide a level of support that ensures our trade partners have a lead due to more competence and better service. 3 Further information is available on the internet under
216 V MILLER GmbH, Präzisionswerkzeuge: The specialist for solid carbide drills and milling cutters Solid carbide drills for steel, aluminium, inox and hardened materials High performance drills with more cutting edges and additional guiding chamfers TTD replaceable head drills Solid carbide milling programme for steel, aluminium, inox, plastics and hardened materials High performance milling cutters for high machining volumes MILLER GmbH, Präzisionswerkzeuge Filzingen, Im Tal 12 D Altenstadt / Iller Phone: +49 (0)8337 / Fax: +49 (0)8337 / [email protected] MIL-BOH-EN WD. Printed in Germany. Right of technical modifications reserved.
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