Belt Maintenance Product Catalogue. Belt Lacing Systems for light tensile conveyor belts up to 750 kn/m. since 1906

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1 Belt Maintenance Product Catalogue Belt Lacing Systems for light tensile conveyor belts up to 750 kn/m MATO GmbH & Co. KG Germany Branch Herten: Hohewardstraße 329 D Herten Phone: +49 (0) Fax: +49 (0) Head Office: Benzstraße D Mühlheim a.m. Phone: +49 (0) Fax: +49 (0) since 1906

2 Was brauchen Sie? Gurtdicke Trommel durchmesser (Dmin) Wie gehen Sie vor? Au swa hlta bel le S ei te 4 & Se ite 5 Treffen m ehrere Typen zu, dann wählen Sie: - größte Schenkell änge bei hoher Vorspannung = große Eingriffsl änge. - kleinste Drahtabmessung, wenn Wunsch nach flachem Auftrag = ruhi ger Lauf. - größte Drahtabmessung, wenn hoher Verschlei ß. Materialauswahl entsprechend Ihren Anforderungen siehe Auswahltabelle unten Verbindestabauswahl siehe Seite 15 Lange Spitze (LP) Gurtstärke 3,2-4,0mm Bei spie le: Weitere Erläuterungen: M = Fl ac h dr a ht R = Runddraht Papiergefasst: Verbinder in Papier gehalten - preiswerte, gute Version. Querdraht: Verbinder auf Querdraht geschweißt - sehr sichere und effiziente Version. R84 (rund) Dmin = 10 0mm (4 inc h) R73 (rund) D min = 75mm (3inch) M62 (flach) D min = 50mm (2inch) R6 1 (run d) Dmin = 25mm (1inch) No r male Sp itz e (NP) Gurtstärke 2,4-3,2m m Kurze S pit ze (SP) Gurtstärke 1,6-2,4mm Ex tr a ku r ze S pit ze (XSP) Gurtstärke 0,8-1,6mm Selbstverständli ch beraten S ie die MATO-Spezi alisten bei der Auswahl des optimal en Verbinders für Ihre Anwendung und bi eten auch für außergewöhnl iche Probl eme eine Lösung an. Werkstoff Stahl verzinkt Kurzform G Magnetismus st ar k magnetisch (Lebensdauer) Verschleißwiderstand Säurebeständigkeit Korrosionsbeständigkeit Funkenbildung Verfüg ba re Systeme sehr gut ungenügend gut ja R20, R30 S pez ialstahl C st ar k seh r g ut u ng enü gen d m ang elh aft ja R80 magnetisch R20, R30, M60, Stahl rostfrei, S ma gne tisc h seh r g ut g ut gu t ja Stahl rostfrei, SS schwach magnetisch Monel 400 MO schwach magnetisch Inconel 600 IN nicht magnetisch Hastelloy C4 HA * auch bei erhöhten Temperaturen Auswahltabelle Verbinder material nicht magnetisch seh r g ut s ehr gu t aus rei che nd au s- ge zeich net aus rei che nd seh r g ut au s- ge zeich net au s- ge zeich net au s- gezeichnet au s- gezeichnet ja ja R60, R70, R80 R20, R30, M60, R60, R70, R80 auf Anfrage au s- ge zeich net * ja auf Anfrage au s- gezeichnet ja auf Anfrage Die MATO R und drah t-verbinderserien R60, R20, R30, R70 und R80 sind Ve rbin der di e je na ch Anford erun g i n den meisten Marktseg menten für le ichte Förde rgurte stand ardmä ßi g ein gese tzt werd en. Die ge nan nten Ve rbin derseri en un te rschei den si ch durch - di e Te ilu ng (Maß vo n Verbi nde r zu Ve rbin der) - di e Art wie Ve rbin der un d Te ilu ng im Streifen fixi ert si nd (pa pie rgefasst ode r a uf Que rdrah t gewe isst) - de n Drah td urchme sse r (0,8 mm b is 1,4mm) - di e geom etri schen Form (für Gu rtstärke n von 1,6-9,0mm und mi nima le Tromme ldu rch messer vo n mm Verbi nde r d er Ru nd drah t-verbinderserie R60 sind d ie klassi schen Ve rbin der de r Tei lun g 2,54mm. Ge gen übe r d en Flach drah tve rb ind ern gl eich er Te ilu ng un d Materia lkomp ositio n ist d er R60 u m ca % gü nstiger. D ie Serie R 60 ist auf Querd ra ht geschw eisst, h at e ine n Drah td urchme sser von 0,8mm un d ist i m Gu rtd ickenbereich von 1,6-3,2mm ein setzbar. Die R und drah t-verbinderserie R20 hat ein e Te ilu ng von 3,1 75mm. Die Ve rbin der sin d pap ierg efasst, ha ben e ine n Drah td urchme sser von 1,0mm un d sind i m Gurtdickenbereich von 2,0-4,0mm einsetzbar. Gru ndsä tzl ich sin d pap ierg efasste Verbi nde r d ann zu w ähl en, wenn e rhöh te Fle xibi lität wie z.b. bei b all ige n Tro mmeln o der Bän dern mi t Mul dun g, e rfo rderl ich ist. Auch d ie Ru ndd raht-verbinderserie R30 ist p api ergefasst ha t ab er ein e Te ilu ng von 3,67 mm. Di e Verbi nde r h abe n ein en Dra htdurch messer von stan dard mäßig 1,40 mm u nd sin d im Gurtdicke nbe reich vo n 3,0-9,0 mm e inse tzb ar. (kl ein ere Du rchmesse r?). Ein e rund ba llen presse nge eig nete ho chfeste Son dera usführu ng M34 ½-H T mit die ser Te ilu ng fin den Si e auf Seite 12. Di e Run ddra ht-verbinderserie R70 ha t e ine Tei lun g vo n 3,175 mm. Di e Verbi nde r si nd au f Que rd raht gesch wei sst, hab en ei nen D rahtdu rchmesse r vo n 1,0mm und sind im Gurtdickenbereich von 2,0-4,0mm einsetzbar. Auf Querd raht geschw eisste Verb ind er hab en ge gen übe r d en pa pie rgefassten Ve rbin dern d ie Vortei le, dass be i bestimmten Gu rten ein e We lle nbi ldu ng vermi ede n wird, wod urch ei n lei chtes Ein füge n des Verb ind estabe s e rmögli cht w ird. Auch be ugt das versch weisse n auf Querd raht dem verlust einzelner Verbin der im Einsatz vor. Auch d ie Ru ndd raht-verbinderserie R80 ist a uf Que rdrah t ge sch wei sst ha t ab er ein e Te ilu ng von 3,67mm. Di e Verbi nde r h abe n ein en Dra htdurch messer von stan dard mäßig 1,40 mm u nd sin d im Gurtdicke nbe reich vo n 3,0-9,0 mm e inse tzb ar. (kl ein ere Du rchmesse r?). typ Nylostahl... NS T Nylo nummante lt er Fed erstahldra ht Nylorostfrei Nylo nummante lt er Ed elstahldraht Nylo nrundma terial, glatt Nyl oschnur Table of Contents Belt Lacing Systems for Light Tensile Conveyor Belts Page Selection Charts for Wire Systems M and R 3-5 Rectangular Wire Fastener M Information Round Wire Fastener R20 - R80 8 Round Wire Fastener R60, R20, R30, R70 and R Verbindestab- Nylo nrundma terial,...nyn gepr ägte K erben Ed elstahldraht, gla tt...wss Stahldrah t rostfrei Ed elstahldraht, geprägte...wss N* Ke rben Nylostahllitze...NC Nylo nummante lt es St ahldrahtseil Nylorostfreilitze...NCS Nylo nummante lt es Edelstahlseil B estimmung de s Verbindestabtyps au s- au s- st ar k mäßig mäßi g sehr gut sehr gut gut gezeichnet gezeichnet magnetisch au s- au s- au s- sc hw ach...nss seh r gu t sehr gut sehr gut gut gezeichnet gezeichnet gezeichnet magnetisch...ny gut au s- au s- au s- au s- ni ch t ausreichenge zeic hn aus- gezeichnet gezeichnet gezeichnet gezeichnet magnetisch et au s- sc hw ach ausge zeic hn et gut seh r gu t seh r gu t reichend magnetisch au s- au s- gezeichnet gezeichnet au s- gezeichnet ausgezeichnet ausreichend gering ausgezeichnet gu t gu t magnetisch gut sehr gut gut au s- au s- sc hw ach seh r gu t gut sehr gut gut gezeichnet gezeichnet magnetisch Abkürzung Verbindestabverschleissfestigkeit Verbinderstandzeit Korrosionsbeständigkeit Säurebeständigkeit Magnetismus St eif ig keit Flexibilität Wechselnd e Gurtspannung, sch male Gurte Selection Charts of Connecting Pins for Wire Systems M and R 14 Connecting Pins for Wire Systems M and R 15 Accessories for Wire Systems M and R Special Ultra Low Profile Fastener M60L Connecting Pins for Special Applications M60L 20 Accessories for Special Applications 21 Hammer Installed Fastener D70 and D Hammer Installed Fastener S80 for Repair 25 Hammer Installed Fastener DR 27 Connecting Pins and Accessories for Hammer System DR 28 Hammer Installed Fastener U20 and Accessories 31 Hammer Installed Fastener H20 and Accessories 32 Connecting Pins for Hammer Systems U20 and H20 33 Accessories for Hammer Sytems U20 and H20 34 Spiral Fastener Y (Non-metallic) Order No. Index, Terms & Conditions, General Remarks Page 1

3 Wire Systems M and R Page 2

4 Selection Chart Wire Systems M and R Fastener Selection of Wire Systems M and R To select the correct fastener determine: Belt thickness Minimum pulley diameter (Dia min ) See Selection Charts for: Fastener material selection, see chart below Fastener and pin selection, see page 4 & 5 Pin material selection see page 14 Recommendations: - Select longest leg length for high tension belt and larger pulley diameters - Select Low Profile wire for a smooth surface, results in less noise - Select Standard Profile wire for normal applications Examples: Normal Point (NP) Belt thickness mm Long Point (LP) Belt thickness mm R84 (round) Dia min = 100mm (4inch) R73 (round) Dia min = 75mm (3inch) M62 (flat) Dia min = 50mm (2inch) R61 (round) Dia min = 25mm (1inch) Short Point (SP) Belt thickness mm Extra Short Point (XSP) Belt thickness mm M = Rectangular wire R = Round wire Carded: Fasteners are positioned in carded paper Barred: Fasteners are welded on a cross wire MATO helps you choosing the right fastener for your application and offers perfect solutions even for the most uncommon problems. Fastener Material Selection Chart Material Material Symbol Magnetic Abrasion Resistance Chemical Resistance Rust Resistance Sparking Available Systems Galvanised Steel G High Magnetic Very Good No Good Yes R20, R30 Special Steel C High Magnetic Very Good No Poor Yes R80 Stainless Steel, 430 S Magnetic Very Good Good Good Yes Stainless Steel, 316 Monel 400 SS MO Slightly Magnetic Slightly Magnetic Very Good Very Good Excellent Yes R20, R30, M60, R70, R80 R20, R30, M60, R60, R70, R80 Acceptable Excellent Excellent Yes on request Inconel 600 IN Non Magnetic Acceptable Excellent Excellent * Yes on request Hastelloy C4 HA Non Magnetic Very Good Excellent Excellent Yes on request Key to selection: * = even at High Temperature Page 3

5 Selection Charts for Fasteners and Connecting Pins Systems M60 and R60 Min. Pulley Dia. 25mm 1" 50mm 2" 75mm 3" Pitch: 2.54mm Wire Dimensions Connecting Pin Diameter mm inch mm (type) 0.9x x.020 M61LXSP 0.9x x.028 M61XSP x x.020 M61LSP (MK15) 0.9x x.028 M61SP Ø 0.80 Ø.031 R61SP 0.9x x.020 M62LXSP Fastener and Pin Selection Chart for Series M60 and R60 Belt Thickness Range 1/32" 1/16" 5/64" 3/32" 7/64" 1/8" 9/64" 0.8mm 1.6mm 2.0mm 2.4mm 2.8mm 3.2mm 3.6mm 4.0mm 0.9x x.028 M62XSP Ø 0.80 Ø R62XSP 0.9x x.020 (MK15) M62LSP 0.9x x.028 M62SP Ø 0.80 Ø.031 R62SP 0.9x x.020 M62LNP x x.028 M62NP (MK18) Ø 0.80 Ø 0,31 R62NP 0.9x x.028 M63SP Ø 0.80 Ø.031 R63SP 0.9x x M63NP Ø 0.80 Ø.031 (MK18) R63NP 0.9x x.028 Ø 0.80 Ø.031 M63LP R63LP 5/32" 11/64" 4.4mm Example: M61L = Ultra Low Profile M61 = Standard Profile R61 = Round Wire Min. Pulley Dia. 25mm 1" Pitch: 2.54mm Wire Dimensions Connecting Pin Sizes mm inch mm (type) Fastener and Pin Selection Chart for Series M60L Special Belt Thickness Range 1/32" 1/16" 5/64" 3/32" 7/64" 1/8" 9/64" 5/32" 0.8mm 1.6mm 2.0mm 2.4mm 0.9x x M61.2LSW 0.9x x.020 (MK15) M61.2LNW 2.8mm 3.2mm 3.6mm 4.0mm 11/64" 4.4mm Carded Barred Page 4

6 Selection Charts for Fasteners and Connecting Pins Systems R20, R70, R30 and R80 Pitch: 3.175mm Min. Pulley Dia. 50mm 2" 75mm 3" Wire Dimensions mm inch mm (type) Connecting Pin Diameter 1.8 (MK18) 2.0 (MK20) 1.8 (MK18) 2.0 (MK20) Fastener and Pin Selection Chart for Series R20 and R70 Belt Thickness Range 5/64" 1/8" 5/32" 3/16" 1/4" 9/32" 5/16" 11/32" 2mm 3mm 4mm 5mm 6mm 7mm 8mm 9mm R22SP R72SP R22NP R72NP R23SP R73SP R23NP R73NP 25/64" 10mm Min. Pulley Dia. 50mm 2" 75mm 3" 100mm 4" 125mm 5" 150mm 6" Pitch: 3.67mm Wire Dimensions mm inch mm (type) Connecting Pin Diameter 2.0 (MK20) 2.5 (MK25) 3.0 (MK30) 3.5 (MK35) 4.0 (MK40) Fastener and Pin Selection Chart for Series R30 and R80 Belt Thickness Range 5/64" 1/8" 5/32" 3/16" 1/4" 9/32" 5/16" 11/32" 2mm 3mm R32 R82 4mm R33 R83 5mm R34 R84 6mm 7mm 8mm 9mm R35 R85 R36 R86 25/64" 10mm Carded Barred Page 5

7 Rectangular Wire Fastener M60 - Pitch 2.54 mm - Box without Connecting Pins - Barred Fasteners The MATO Rectangular Wire Lacing System M60 has been developed mainly for special applications in the filter industry, in airports, in the food industry, in distribution centres and in the laundry industry. Depending on the area of use, two different types are available: - M60 Standard for regular applications (rectangular flat wire 0.9 x 0.7 mm) - Ultra Low ProfileType M60L, for extremly smooth surfaces (rectangular flat wire 0.9 x 0.5 mm) Upon request, the Low ProfileType M60M (rectangular flat wire 0.9 x 0.6 mm) is deliverable. Laces with fasteners mentioned above - are bedded well into the belt (smooth surface) - show less wear - are less noisy - and are kind to scraper and cleaning systems. MATO has continued developing the series M60L and the according equipment, especially for the laundry industry and for all its applications. An overview of these products can be found on pages The patented system M60L-Patch (see picture) takes a huge leap regarding life, design and installation of larger series. Please request further information, we love to inform you. Description Belt Min. Pulley Strips/ Order No. kg Thickness Diameter Box M60 Standard Strip length 300 mm M61XSP-SS mm 25 mm ,2 M61SP-SS mm 25 mm ,2 M62XSP-SS mm 50 mm ,3 M62SP-SS mm 50 mm ,3 M62NP-SS mm 50 mm ,3 M62LP-SS mm 50 mm ,3 M63SP-SS mm 75 mm ,4 Material: M63NP-SS mm 75 mm ,4 Stainless Steel 316 M63LP-SS mm 75 mm ,4 Wire Dimensions: Strip length 600 mm 0.9 x 0.7 mm M61XSP-SS mm 25 mm ,5 M61SP-SS mm 25 mm ,5 M62XSP-SS mm 50 mm ,6 M62SP-SS mm 50 mm ,6 M62NP-SS mm 50 mm ,6 M62LP-SS mm 50 mm ,6 M63SP-SS mm 75 mm ,8 M63NP-SS mm 75 mm ,8 M63LP-SS mm 75 mm ,8 Connecting Pins see page 15. Page 6

8 - Pitch 2.54 mm - Barred Fasteners Description Belt Min. Pulley Strips/ Order No. kg Thickness Diameter Box Strip length 300 mm Rectangular Wire Fastener M60 Standard and Ultra Low Profile - Box without Connecting Pins M61XSP-S mm 25 mm ,2 M61SP-S mm 25 mm ,2 M62XSP-S mm 50 mm ,3 M62SP-S mm 50 mm ,3 M62NP-S mm 50 mm ,3 M62LP-S mm 50 mm ,4 M63SP-S mm 75 mm ,4 Material: M63NP-S mm 75 mm ,4 Chromium Steel 430 M63LP-S mm 75 mm ,4 Wire Dimensions: Strip length 600 mm 0.9 x 0.7 mm M61XSP-S mm 25 mm ,5 M61SP-S mm 25 mm ,5 M62XSP-S mm 50 mm ,6 M62SP-S mm 50 mm ,6 M62NP-S mm 50 mm ,6 M62LP-S mm 50 mm ,6 M63SP-S mm 75 mm ,8 M63NP-S mm 75 mm ,8 M63LP-S mm 75 mm ,8 M60L Ultra Low Profile Strip length 300 mm M61LXSP-SS mm 25 mm ,2 M61LSP-SS mm 25 mm ,2 M62LXSP-SS mm 50 mm ,2 M62LSP-SS mm 50 mm ,2 M62LNP-SS mm 50 mm ,2 Material: Different strip lengths are available on request. Stainless Steel 316 Wire Dimensions: 0.9 x 0.5 mm Strip length 300 mm M61LXSP-S mm 25 mm ,2 M61LSP-S mm 25 mm ,2 M62LXSP-S mm 50 mm ,2 M62LSP-S mm 50 mm ,2 M62LNP-S mm 50 mm ,2 Low Profile Fasteners M60M are available on request (see also page 6). Material: Chromium Steel 430 Connecting Pins see page 15. Wire Dimensions: 0.9 x 0.5 mm Page 7

9 Round Wire Fastener R60, R20, R30, R70 and R80 MATO Round Wire Fastener Systems R60, R20, R30, R70 and R80 are fasteners that are routinely used for light-duty conveyor belts, depending on the demand in most of the market segments. The named fastener series differ from - pitch (measurement from fastener to fastener) - the way, fastener and pitch are fixed into a strip (carded or barred) - wire diameter (0.8mm to 1.4mm) - geometrical form (belt thicknesses from 1.6mm to 9.0mm and minimum pulley diameters from 25mm to 150mm) Fasteners of the Round Wire Fastener System R60 are classical fasteners of the 2.54mm pitch. Compared to rectangular wire fasteners of the same pitch and same material composition, R60 is about 10 15% lower in price. R60 is welded on barred wire, has a wire diameter of 0.8mm and can be used for a belt thickness ranging from 0.8 mm 4.0mm. Our Round Wire Fastener System R70 has a pitch of 3.175mm. The fastener is welded on barred wire, is 1.0 mm in diameter and can be used in a belt thickness range from 2.0 mm to 4.0 mm. Fasteners welded on barred wire have advantages compared to carded fasteners. Formation of waves can be avoided on certain belts, which enables light insertion of connecting pins. Welding on barred wire avoids loss of single fasteners during machine run. The Round Wire Fastener System R80 is also welded on barred wire, but has a pitch of 3.67mm. The fasteners have a wire diameter of standardized 1.40 mm and can be utilized in a belt thickness ranging from 3.0 mm to 9.0 mm. The Round Wire Fastener System R20 has a pitch of 3.175mm. Fasteners are carded, have a wire diameter of 1.0mm and can be utilized for belt thicknesses from 2.0 mm 4.0 mm. The Round Wire Fastener System R30 is also carded, but has a pitch of 3.67mm. The standard fasteners are 1.40mm in diameter and can be used for a belt thickness ranging from 3.0mm to 9.0mm. In case you could not find the desired fastener in our versatile price list, please do not hesitate to ask us. Special designs (in-between sizes and other wire measurements) are available on request. Page 8

10 Round Wire Fastener R60 - Pitch 2.54 mm - Barred Fasteners Description Belt Min. Pulley Strips/ Order No. kg Thickness Diameter Box R60 Standard Strip length 300 mm R61SP-SS mm 25 mm ,3 R62XSP-SS mm 50 mm ,3 R62SP-SS mm 50 mm ,3 R62NP-SS mm 50 mm ,3 Abb. Runddraht R62LP-SS mm 50 mm ,3 R63SP-SS mm 75 mm ,4 Material: R63NP-SS mm 75 mm ,4 Stainless Steel 316 R63LP-SS mm 75 mm ,4 Strip length 600 mm - Wire diameter 0.8 mm - Box without Connecting Pins R61SP-SS mm 25 mm ,5 R62XSP-SS mm 50 mm ,5 R62SP-SS mm 50 mm ,6 R62NP-SS mm 50 mm ,6 R62LP-SS mm 50 mm ,6 R63SP-SS mm 75 mm ,7 R63NP-SS mm 75 mm ,7 R63LP-SS mm 75 mm ,7 Connecting Pins see page 15. Page 9

11 Round Wire Fastener R20 - Pitch mm - Carded Fasteners Description Belt Min. Pulley Strips/ Order No. kg Thickness Diameter Box R20 Standard Strip length 300 mm - Wire diameter 1.0 mm - Box without Connecting Pins R22SP-SS mm 50 mm ,3 R22NP-SS mm 50 mm ,3 R23SP-SS mm 75 mm ,4 R23NP-SS mm 75 mm ,4 Material: Stainless Steel 316 Strip length 300 mm R22SP-S mm 50 mm ,3 R22NP-S mm 50 mm ,3 R23SP-S mm 75 mm ,4 R23NP-S mm 75 mm ,4 Material: Chromium Steel 430 Strip length 300 mm R22SP-G mm 50 mm ,3 R22NP-G mm 50 mm ,3 R23SP-G mm 75 mm ,4 R23NP-G mm 75 mm ,4 Material: Galvanised Steel Connecting Pins see page 15. Page 10

12 Round Wire Fastener R70 - Pitch mm - Barred Fasteners Description Belt Min. Pulley Strips/ Order No. kg Thickness Diameter Box R70 Standard Strip length 300 mm - Wire diameter 1.0 mm - Box without Connecting Pins R72SP-SS mm 50 mm ,3 R72NP-SS mm 50 mm ,4 R73SP-SS mm 75 mm ,4 R73NP-SS mm 75 mm ,5 Strip length 600 mm R72SP-SS mm 50 mm ,6 Material: R72NP-SS mm 50 mm ,6 Stainless Steel 316 R73SP-SS mm 75 mm ,8 R73NP-SS mm 75 mm ,8 Strip length 300 mm R72SP-S mm 50 mm ,3 R72NP-S mm 50 mm ,4 R73SP-S mm 75 mm ,4 R73NP-S mm 75 mm ,5 Strip length 600 mm R72SP-S mm 50 mm ,6 Material: R72NP-S mm 50 mm ,6 Chromium Steel 430 R73SP-S mm 75 mm ,8 R73NP-S mm 75 mm ,8 Connecting Pins see page 15. Page 11

13 Round Wire Fastener R30 - Pitch 3.67 mm - Carded Fasteners Description Belt Min. Pulley Strips/ Order No. kg Thickness Diameter Box R30 Standard Strip length 300 mm - Wire diameter 1.4 mm - Box without Connecting Pins R32-SS mm 50 mm ,6 R33-SS mm 75 mm ,6 R34-SS mm 100 mm ,7 R35-SS mm 125 mm ,8 R36-SS mm 150 mm ,9 Material: Stainless Steel 316 Strip length 300 mm R32-S mm 50 mm ,6 R33-S mm 75 mm ,6 R34-S mm 100 mm ,7 R35-S mm 125 mm ,8 R36-S mm 150 mm ,9 Material: Chromium Steel 430 Strip length 300 mm R32-G mm 50 mm ,6 R33-G mm 75 mm ,6 R34-G mm 100 mm ,7 R35-G mm 125 mm ,8 R36-G mm 150 mm ,9 Material: Galvanised Steel Special designs (different sizes or wire diameter) on request. Connecting Pins see page 15. Page 12

14 Round Wire Fastener R80 - Pitch 3.67 mm - Barred Fasteners Description Belt Min. Pulley Strips/ Order No. kg Thickness Diameter Box R80 Standard Strip length 300 mm - Wire diameter 1.4 mm - Box without Connecting Pins R82-SS mm 50 mm ,5 R83-SS mm 75 mm ,6 R84-SS mm 100 mm ,7 R85-SS mm 125 mm ,8 R86-SS mm 150 mm ,9 Strip length 600 mm R82-SS mm 50 mm ,0 Material: R83-SS mm 75 mm ,2 Stainless Steel 316 R84-SS mm 100 mm ,4 R85-SS mm 125 mm ,6 R86-SS mm 150 mm ,8 Strip length 300 mm R82-S mm 50 mm ,5 R83-S mm 75 mm ,6 R84-S mm 100 mm ,7 R85-S mm 125 mm ,8 R86-S mm 150 mm ,9 Strip length 600 mm R82-S mm 50 mm ,0 Material: R83-S mm 75 mm ,2 Chromium Steel 430 R84-S mm 100 mm ,4 R85-S mm 125 mm ,6 R86-S mm 150 mm ,8 Strip length 300 mm R82-C mm 50 mm ,6 R83-C mm 75 mm ,7 R84-C mm 100 mm ,8 R85-C mm 125 mm ,9 R86-C mm 150 mm ,0 Strip length 600 mm R82-C mm 50 mm ,0 Material: R83-C mm 75 mm ,2 Special Steel R84-C mm 100 mm ,4 R85-C mm 125 mm ,6 R86-C mm 150 mm ,8 Other strip lengths on request. Special designs (different sizes or wire diameter) on request. Connecting Pins see page 15. Page 13

15 Selection Charts Connecting Pins for Wire Systems M and R The MATO Connecting Pins are aligned in design and material composition to the MATO Fasteners. Choosing the right Connecting Pin is an important contribution to reach the optimum performance of the splice in your application. Selection Chart Connecting Pin Size Fastener Type M61... M62...NP R22NP R33 R34 R35 R36 M62...LP M62...XSP M63... R23NP R83 R84 R85 R86 M62...SP R62...NP R32 R62 LP R61... R63... R72NP R62...XSP R22SP R73NP R62...SP R23SP R82 R72SP R73SP MK15... MK18... MK20... MK25... MK30... MK35... MK40 Connecting Pin Size Selection Chart Connecting Pin Type Connecting Pin Type Abbreviation Pin Wear Factor Fastener Wear Factor Rust Resistance Chemical Resistance Magnetism Rigidity Flexibility Varying Belt Tension, Small Belts Nylosteel Nylon coated music wire...nst Excellent Excellent Acceptable Acceptable High Magnetic Very Good Very Good Good Nylostainless Nylon coated 316SS-solid wire...nss Excellent Excellent Excellent Very Good Slightly Magnetic Very Good Very Good Good Smooth solid Nylon Solid Nylon Solid Nylon notched...ny...nyn Excellent Excellent Excellent Excellent Non Magnetic Acceptable Excellent Good Excellent Smooth 316SS-solid wire Stainless Steel Wire 316SS-solid wire notched...wss...wssn* Acceptable Good Very Good Very Good Slightly Magnetic Excellent Not Applicable Acceptable Excellent Nylocable Nylon coated zinc plated cable...nc Excellent Excellent Good Good Magnetic Good Very Good Good Nylocable Stainless Nylon coated 316SS cable...ncs Excellent Excellent Excellent Very Good Slightly Magnetic Good Very Good Good Key to selection: * = on request Price List 2012 Page 14

16 - Connecting Pins in several material compositions - Different diameters Description Diameter Order No. kg mm Connecting Pin MK - 30 Meter Coil Nylosteel NST Connecting Pins MK for Wire Systems M and R MK15-NST 1, ,3 MK18-NST 1, ,3 MK20-NST 2, ,3 MK25-NST 2, ,6 MK30-NST 3, ,9 MK35-NST 3, ,0 MK40-NST 4, ,2 Connecting Pins MK Nylostainless NSS MK15-NSS 1, ,3 MK18-NSS 1, ,3 MK20-NSS 2, ,3 MK25-NSS 2, ,6 MK30-NSS 3, ,9 MK35-NSS 3, ,0 MK40-NSS 4, ,2 Solid Nylon NY MK15-NY 1, ,1 MK18-NY 1, ,1 MK20-NY 2, ,1 MK25-NY 2, ,2 MK30-NY 3, ,2 MK35-NY 3, ,3 MK40-NY 3, ,4 Nylocable NC MK15-NC 1, ,2 MK18-NC 1, ,2 MK20-NC 2, ,3 MK25-NC 2, ,4 MK30-NC 3, ,7 Nylocable Stainless NCS MK15-NCS 1, ,2 MK20-NCS 2, ,3 MK25-NCS 2, ,4 MK30-NCS 3, ,7 MK35-NCS 3, ,7 MK40-NCS 4, ,8 Wire Stainless WSS MK15-WSS 1, ,4 MK18-WSS 1, ,6 MK20-WSS 2, ,7 MK25-WSS 2, ,2 Other sizes in various material compositions on request. MK15-NYN, MK15-WSSN and 'cut to length' connecting pins NYN, see page 20 Page 15

17 Description Lacing width/ Pitch Order No. kg Comb width (mm) Eco-Vice Lacer MA Accessories for Wire Systems M and R MA60/ mm 2, ,9 MA60/ mm 2, ,3 MA20-70/ mm 3, ,9 MA20-70/ mm 3, ,3 MA30-80/ mm 3, ,9 MA30-80/ mm 3, ,4 Eco-Vice Lacer MA MA30-80/ mm 3, ,1 Profi-Vice Lacer MATOVICE and Fastener Retainers UNICOMB V MATOVICE mm ,3 UNICOMB 60/300V 300 mm 2, ,5 UNICOMB 20-70/300V 300 mm 3, ,5 UNICOMB 30-80/300V 300 mm 3, ,5 UNICOMB 35-85/300V 300 mm 3, ,5 Profi-Vice Lacer MATOVICE Fastener Retainer UNICOMB V Lacing Tool MATOROLL and Fastener Retainers UNICOMB R MATOROLL 600 mm 600 mm ,2 UNICOMB 60/600R 600 mm 2, ,9 UNICOMB 20-70/600R 600 mm 3, ,9 UNICOMB 30-80/600R 600 mm 3, ,9 UNICOMB 35-85/600R 600 mm 3, ,9 MATOROLL 1000 mm 1000 mm ,2 Lacing Tool UNICOMB 60/1000R 1000 mm 2, ,5 MATOROLL UNICOMB 20-70/1000R 1000 mm 3, ,5 UNICOMB 30-80/1000R 1000 mm 3, ,5 UNICOMB 35-85/1000R 1000 mm 3, ,5 MATOROLL 1500 mm 1500 mm ,7 UNICOMB 60/1500R 1500 mm 2, ,2 UNICOMB 20-70/1500R 1500 mm 3, ,2 Fastener Retainer UNICOMB 30-80/1500R 1500 mm 3, ,2 UNICOMB R UNICOMB 35-85/1500R 1500 mm 3, ,2 Special Accessories Supergrip-Skiver ,1 To install fasteners a UNICOMB with appropriate length and desired pitch for every basic machine MATOVICE or MATOROLL is needed. Supergrip-Skiver Page 16

18 Accessories for Wire Systems M and R Description Lacing Width/ Pitch Order No. kg Comb Width (mm) Hydraulic Basic Tool MATOHYD and Electro-Hydraulic Power Packs MATOHYD mm ,0 MATOHYD Roller Set ,2 Power Pack MATOHYD PA ,5 1,17l/min, 400V/50HZ/3Phases Power Pack MATOHYD PA ,5 1l/min, 230V/50HZ/1Phase MATOHYD MATOHYD mm ,0 Power Pack MATOHYD PA 400-1/M (manual) ,0 3,2l/min, 400V/50HZ/3Phases Power Pack MATOHYD PA 400-1/E (electronic) ,0 3,2l/min, 400V/50HZ/3Phases Foot Pump MATOHYD FP ,4 MATOHYD PA 200 Different Types on request A functioning Lacing Tool consists of a MATOHYD, a MATOHYDVICE, an appropriate Fastener Retainer UNICOMB and either an Electro-Hydraulic Power Pack or a Foot-Pump FP. MATOHYD 400 with PA-1/E MATOHYD FP Lacing Tools MATOHYDVICE and Fastener Retainers VH/RH (case hardened) MATOHYDVICE mm ,7 MATOHYDVICE mm ,2 UNICOMB 60/300VH 300 mm 2, ,5 UNICOMB 20-70/300VH 300 mm 3, ,5 UNICOMB 30-80/300VH 300 mm 3, ,5 MATOHYDVICE UNICOMB 35-85/300VH 300 mm 3, ,5 UNICOMB 60/400VH 400 mm 2, ,6 UNICOMB 20-70/400VH 400 mm 3, ,6 UNICOMB 30-80/400VH 400 mm 3, ,6 UNICOMB 35-85/400VH 400 mm 3, ,6 UNICOMB 60/600RH 600 mm 2, ,9 UNICOMB 20-70/600RH 600 mm 3, ,9 Fastener Retainer UNICOMB 30-80/600RH 600 mm 3, ,9 UNICOMB VH UNICOMB 35-85/600RH 600 mm 3, ,9 UNICOMB 60/1000RH 1000 mm 2, ,5 UNICOMB 20-70/1000RH 1000 mm 3, ,5 UNICOMB 30-80/1000RH 1000 mm 3, ,5 UNICOMB 35-85/1000RH 1000 mm 3, ,5 UNICOMB 60/1500RH 1500 mm 2, ,2 UNICOMB 20-70/1500RH 1500 mm 3, ,2 UNICOMB 30-80/1500RH 1500 mm 3, ,2 UNICOMB 35-85/1500RH 1500 mm 3, ,2 Routinely, a UNICOMB 300 is used in our MATOHYDVICE 200, while UNICOMB 400 can be found in our MATOHYDVICE with according fastener pitch. Page 17

19 - Barred Fasteners - Box with Connecting Pin MK15-NYN - Minimum pulley diameter 30 mm Description Belt Width Fasteners No. Of Order No. kg mm Per Strip Laces M60L cut to length Special Ultra Low Profile Fastener M60L for Market Segments Laundry-, Paper- and Printing Industry - Pitch 2.54 mm - Belt thickness mm M61.2LSW-SS / ,2 M61.2LSW-SS / ,3 M61.2LSW-SS / ,3 M61.2LSW-SS / ,3 M61.2LSW-SS ,5 12/ ,3 M61.2LSW-SS / ,3 M61.2LSW-SS / ,4 M61.2LSW-SS ,5 16/ ,4 Material: M61.2LSW-SS / ,4 Stainless Steel 316 M61.2LSW-SS / ,5 Wire Dimensions: M61.2LSW-SS / ,5 0.9 x 0.5 mm M61.2LSW-SS / ,5 M61.2LSW-SS / ,6 M61.2LSW-SS / ,3 M61.2LSW-SS ,5 31/ ,3 M61.2LSW-SS / ,4 M61.2LSW-SS / ,4 M61.2LSW-SS / ,4 M61.2LSW-SS / ,4 M61.2LSW-SS ,5 41/ ,5 Solid Nylon NYN M61.2LSW-SS / ,5 (notched) M61.2LSW-SS / ,5 M61.2LSW-SS / ,5 M61.2LSW-SS / ,6 M61.2LSW-SS / ,6 M61.2LSW-SS / ,7 M61.2LSW-SS / ,7 M61.2LSW-SS / ,3 M61.2LSW-SS / ,5 M61.2LSW-SS / ,5 M61.2LSW-SS ,5 111/ ,5 M61.2LSW-SS / ,5 For Extra-Connecting Pins see page 20. Page 18

20 - Barred Fasteners - Box with Connecting Pin MK15-NYN - Minimum pulley diameter 30 mm Description Belt Width Fasteners No. Of Order No. kg mm Per Strip Laces M60L cut to length Special Ultra Low Profile Fastener M60L for Market Segments Laundry-, Paper- and Printing Industry - Pitch 2.54 mm - Belt thickness mm M61.2LNW-SS / ,2 M61.2LNW-SS / ,3 M61.2LNW-SS / ,3 M61.2LNW-SS / ,3 M61.2LNW-SS ,5 12/ ,3 M61.2LNW-SS / ,3 M61.2LNW-SS / ,4 M61.2LNW-SS ,5 16/ ,4 Material: M61.2LNW-SS / ,4 Stainless Steel 316 M61.2LNW-SS / ,5 Wire Dimensions: M61.2LNW-SS / ,5 0.9 x 0.5 mm M61.2LNW-SS / ,5 M61.2LNW-SS / ,6 M61.2LNW-SS / ,4 M61.2LNW-SS ,5 31/ ,4 M61.2LNW-SS / ,4 M61.2LNW-SS / ,4 M61.2LNW-SS / ,4 M61.2LNW-SS / ,4 M61.2LNW-SS ,5 41/ ,5 Solid Nylon NYN M61.2LNW-SS / ,5 (notched) M61.2LNW-SS / ,5 M61.2LNW-SS / ,6 M61.2LNW-SS / ,6 M61.2LNW-SS / ,7 M61.2LNW-SS / ,7 M61.2LNW-SS / ,7 M61.2LNW-SS / ,3 M61.2LNW-SS / ,5 M61.2LNW-SS / ,5 M61.2LNW-SS ,5 111/ ,5 M61.2LNW-SS / ,5 For Extra-Connecting Pins see page 20. Page 19

21 - Notched - Diameter 1.5 mm Description Belt Width Length Pins Order No. kg mm Per PU Connecting Pins MK15-NYN - cut to length Solid Nylon notched Connecting Pins MK for Low Profile Fasteners M60L MK15-NYN ,01 MK15-NYN ,01 MK15-NYN ,01 MK15-NYN ,01 MK15-NYN , ,01 MK15-NYN ,01 MK15-NYN ,01 Connecting Pin MK15 N MK15-NYN , ,01 (notched) MK15-NYN ,01 MK15-NYN ,01 MK15-NYN ,01 MK15-NYN ,01 MK15-NYN ,02 MK15-NYN ,01 MK15-NYN , ,01 MK15-NYN ,01 MK15-NYN ,01 MK15-NYN ,01 MK15-NYN ,01 MK15-NYN , ,01 MK15-NYN ,01 MK15-NYN ,01 MK15-NYN ,02 MK15-NYN ,02 MK15-NYN ,02 MK15-NYN ,02 MK15-NYN ,02 MK15-NYN ,01 MK15-NYN ,01 MK15-NYN ,01 MK15-NYN , ,01 MK15-NYN , ,01 Connecting Pin MK15-...N - 30 Meter Coil Solid Nylon notched NYN MK15-NYN ,05 Stainless Steel Wire notched WSSN MK15-WSSN ,38 Different lengths and/or designs on request. Page 20

22 Accessories for Fasteners M60 Description Working Width Order No. kg Lacing Tools MATOLEVER 60 mm ,5 Plier Lacer MZ60 50 mm ,6 Accessories Textile Belt Cutter 50mm/90deg 50 mm ,38 MATOLEVER Spare Blades for Textile Belt Cutter PU ,01 Tape Binder for Textile Belts (300g) ,39 Supergrip-Skiver 7 mm ,06 Belt Clamp W mm ,21 Belt Cutter LD mm ,40 Spare Blade for Belt Cutter LD PU ,01 Plier Lacer MZ60 Supergrip-Skiver Textile Belt Cutter Tape Binder for Textile Belts Belt Clamp W-1 Belt Cutter LD 150 Page 21

23 Hammer Systems D70, D80 and S80 Page 22

24 Hammer Installed Fastener D70 - Fastener installation without Installation Unit - Box including Connecting Pins Description Strip Length Min. Pulley No. Of Sets Order No. kg Diameter Per Box D70 Standard Belt Thickness up to 1.5 mm D70-C mm 20 mm ,1 D70-C mm 20 mm ,3 D70-C mm 20 mm ,6 Belt Thickness mm D71-C mm 25 mm ,2 Material: D71-C mm 25 mm ,5 Special Steel D71-C mm 25 mm ,0 Belt Thickness mm D72-C mm 35 mm ,3 D72-C mm 35 mm ,5 D72-C mm 35 mm ,1 Belt Thickness mm D73-C mm 20 mm ,3 D73-C mm 20 mm ,6 D73-C mm 20 mm ,2 Belt Thickness up to 1.5 mm D70-SS mm 20 mm ,1 D70-SS mm 20 mm ,3 D70-SS mm 20 mm ,6 Belt Thickness mm D71-SS mm 25 mm ,2 Material: D71-SS mm 25 mm ,5 Stainless Steel 316 D71-SS mm 25 mm ,0 Belt Thickness mm D72-SS mm 35 mm ,3 D72-SS mm 35 mm ,5 D72-SS mm 35 mm ,1 Belt Thickness mm D73-SS mm 50 mm ,3 D73-SS mm 50 mm ,6 D73-SS mm 50 mm ,2 One Set consists of two strips of Belt Fasteners and one Connecting Pin with appropriate length. Page 23

25 Hammer Installed Fastener D80 - Fastener installation without Installation Unit - Box including Connecting Pins Description Strip Length Min. Pulley No. Of Sets Order No. kg Diameter Per Box D80 Standard Belt Thickness mm D82-C mm 60 mm ,4 D82-C mm 60 mm ,8 D82-C mm 60 mm ,6 Belt Thickness mm D83-C mm 75 mm ,5 D83-C mm 75 mm ,0 Material: D83-C mm 75 mm ,9 Special Steel Belt Thickness mm D84-C mm 100 mm ,6 D84-C mm 100 mm ,2 D84-C mm 100 mm ,5 Belt Thickness mm D85-C mm 125 mm ,7 D85-C mm 125 mm ,4 D85-C mm 125 mm ,7 Belt Thickness mm D86-C mm 175 mm ,0 D86-C mm 175 mm ,0 D86-C mm 175 mm ,9 Belt Thickness mm D87-C mm 225 mm ,2 D87-C mm 225 mm ,4 D87-C mm 225 mm ,8 Belt Thickness mm D88-C mm 300 mm ,8 D88-C mm 300 mm ,6 D88-C mm 300 mm ,2 Belt Thickness mm D89-C mm 350 mm ,1 One Set consists of two strips of Belt Fasteners and one Connecting Pin with appropriate length. Page 24

26 Hammer Installed Fastener S80 for Repair - Fastener installation without Installation Unit pieces per box Description Belt Thickness Leg Length Width Order No. kg mm mm mm S80 Standard - For rip repair S82 (200) ,2 S83 (201) ,3 S84 (202) ,5 S85 (203) ,0 S86 (204) ,5 S87 (205) ,4 S88 (206) ,1 S89 (207) ,7 Material: Special Steel Page 25

27 Hammer System DR Page 26

28 Hammer Installed Fastener DR - Pre-installed staples - Box including Connecting Pins Description Strip Length Min. Pulley No. Of Sets Order No. kg Diameter Per Box DR Conveyor Belt Splicing Kit incl. Hammer Installation Tool One set consists of 4 strips of DR in 300mm length, connecting pin of 600mm length Conveyor belt splicing kit 50 mm ,4 DR62 for belt thickness mm, belt width of up to 600mm Conveyor belt splicing kit 75 mm ,5 DR125 for belt thickness mm, belt width of up to 600mm Conveyor belt splicing kit 100 mm ,7 DR187 for belt thickness mm, belt width of up to 600mm Conveyor Belt Splicing Kit DR Standard Belt Thickness mm Connecting Pin MK20 DR62-G-300-NC 300 mm 50 mm ,6 DR62-G-600-NC 600 mm 50 mm ,2 DR62-G-1200-NC 1200 mm 50 mm ,4 Belt Thickness mm Connecting Pin MK35 DR125-G-300-NC 300 mm 75 mm ,8 DR125-G-600-NC 600 mm 75 mm ,6 DR125-G-1200-NC 1200 mm 75 mm ,1 Belt Thickness mm Connecting Pin MK51 Material: DR187-G-300-NC 300 mm 100 mm ,2 Galvanised Steel DR187-G-600-NC 600 mm 100 mm ,4 DR187-G-1200-NC 1200 mm 100 mm ,9 Belt Thickness mm Connecting Pin MK20 DR62-SS-300-NCS 300 mm 50 mm ,6 DR62-SS-600-NCS 600 mm 50 mm ,2 DR62-SS-1200-NCS 1200 mm 50 mm ,4 Belt Thickness mm Connecting Pin MK35 DR125-SS-300-NCS 300 mm 75 mm ,8 DR125-SS-600-NCS 600 mm 75 mm ,6 DR125-SS-1200-NCS 1200 mm 75 mm ,1 Belt Thickness mm Connecting Pin MK51 DR187-SS-300-NCS 300 mm 100 mm ,2 DR187-SS-600-NCS 600 mm 100 mm ,4 DR187-SS-1200-NCS 1200 mm 100 mm ,9 Material: Stainless Steel 316 One Set consists of two strips of Belt Fasteners and one Connecting Pin with appropriate length. Extra Connecting Pins see page 28. Product Catalogue Page 27

29 Description Diameter Order No. kg mm Connecting Pin MK - 30 Meter Coil Nylocable NC MK20-NC 2, ,3 Nylocable Stainless NCS Connecting Pins for Hammer System DR MK20-NCS 2, ,3 MK35-NCS 3, ,7 MK51-NCS 5, ,4 Connecting Pins MK Other sizes and cut into length Connecting Pins on request Accessories for Hammer System DR Description Reference Order No. kg DR Installation Units with Punch DR DR Installation Unit 100 mm ,1 DR Installation Unit 300 mm ,9 DR Installation Unit 600 mm ,5 Spare Parts for Installation Units DR Comb DR A ,10 Die DR B ,16 Upper Plate DR C ,18 DR Installation Unit Separate Punch DR D ,21 with Punch DR Clamping Lever complete E ,09 Compression Spring D13 F ,01 Screw for Comb DR (VPE 10) ,02 Screw for Die DR (VPE 10) ,03 Page 28

30 Market Segments Belt Lacing Systems for Light Tensile Conveyor Belts Page 29

31 Hammer Systems U20 and H20 Page 30

32 Hammer Installed Fastener U20 - For agriculture and industry - Plate from chromium steel, rivet from stainless steel Description Belt Min. Pulley Strips Order No. kg Thickness Diameter per Box U20 Standard without Connecting Pins U24AS/ mm ,91 U24BS/ mm ,91 U24CS/ mm ,92 with Connecting Pins T2F (6 complete splices) U24AS/12-15/T1F mm ,98 U24BS/12-15/T2F mm ,99 U24CS/12-15/T2F mm ,99 U20 Special Chromium Steel 430 / with Connecting Pins T2F (5 complete splices) U24BS/10-17/T2F mm ,87 U24BS/10-18/T2F mm ,99 U24CS/10-17/T2F mm ,87 Accessories - Belt strength up to 450 kn/m Description Width Order No. kg Materials: Plate / Rivet Stainless Steel 304 U20 Vice Lacers Profi and Accessories Profi mm ,59 Profi 7 77 mm ,34 Profi 5 55 mm ,89 Separate Punch, Hand for U ,45 U20 Belt Lacing Set Profi-Belt Lacing Set consisting of: Profi 19, Belt Skiver 18, Pneumatic Hammer Profi 1 box Fasteners with Pins U24BS/12-15/T2F175/6KV more Accessories ,01 Profi 19 Pneumatic Hammer Profi ,10 Hammer 05 (500g) ,60 Belt Skiver ,04 Profi 7 Spare Blade for Skiver 18/PU ,03 Belt Knife ,10 Squaring Template BB ,30 Belt Edge Chamfer Tool ,38 Pictures 'more Accessories' see page 34. Profi 5 Connecting Pins see page 33. Page 31

33 Hammer Installed Fasteners H20 - For agriculture and industry - Plate from chromium steel, rivet from stainless steel Description Belt Min. Pulley Strips Order No. kg Thickness Diameter Per Box H20 Standard with Connecting Pins T2F H24BS/12-15/T2F mm 75 mm ,0 H24BS/6-30/T2F mm 75 mm ,9 without Connecting Pins H24BS/ mm 75 mm ,9 H24BS/ mm 75 mm ,9 Materials: Plate / Rivet Chromium Steel 430 / Connecting Pins see page 33. Stainless Steel 304 Description Width Order No. kg H20 Installation Units and Accessories Accessories - Belt strength up to 450 kn/m Profi Installation Unit H20-180/7" 180 mm ,2 Profi Installation Unit H20-350/14" 350 mm ,8 Eco Installation Unit H20-180/7" 180 mm ,6 Eco Installation Unit H20-350/14" 350 mm ,2 Separate Punch H H20 Profi ,4 Separate Punch H H20 Eco ,2 Profi Installation Unit 350 H20 Belt Lacing Sets Eco 180 Basis-Set 180 mm ,7 consisting of: Eco Installation Unit H20-180/7", Hammer 03 1 box H24BS/12-15/T2F175/6KV, Tool Box Eco Installation Unit 180 Eco 350 Basis-Set 350 mm ,3 consisting of: Eco Installation Unit H20-350/14", Hammer 03 1 box H24BS/6-30/T2F341/3KV, Tool Box Profi 180 Basis-Set 180 mm ,3 consisting of: Profi Installation Unit H20-180/7", Hammer 03 1 box H24BS/12-15/T2F175/6KV, Tool Box Punch H H20 Profi Profi 350 Basis-Set 350 mm ,3 consisting of: Profi Installation Unit H20-350/14", Hammer 03 1 box H24BS/6-30/T2F341/3KV, Tool Box more Accessories Pneumatic Hammer Profi ,1 Punch H Eco Hammer 03 (300g) ,4 Belt Knife ,1 Squaring Template BB ,3 Belt Edge Chamfer Tool ,4 Belt Skiver 18R ,0 Spare Blade for Skiver 18R/PU ,03 Pictures 'more Accessories' see page 34. Connecting Pins see page 33. Wider Profi Installation Units on request. Tool Box Product Catalogue Page 32

34 Connecting Pins for Hammer Systems U20 and H20 The MATO Connecting Pins are aligned in design and material composition to the MATO Fasteners. Selection Chart Connecting Pin Size Fastener Type U24BS U24AS U24CS H24BS K1... K2... O1... O2... T1... T2... Connecting Pin Size Choosing the right Connecting Pin is an important contribution to reach the optimum performance of the splice in your application. Connecting Pin Type High Belt Tension Trough Selection Chart Connecting Pin Type No Trough Rust Resistance Chemical Resistance Abrasion Resistance (Life Time) Magnetism K Good Good Acceptable Good Poor Acceptable High Magnetic O K* Very Good Very Good Very Good Very Good Acceptable Good Magnetic T F* Excellent Poor Excellent Poor Poor Excellent High Magnetic Key to selection: * = Rust- or chemical resistant material compositions on request Description Belt Thickness Length Per Order No. kg PU Stainless Steel Cable With Special Steel Armour Wrap O...K Diameter min. 3.0 mm O1K 4-5 mm 10 meter ,5 Material: Core / Wrap O1K 4-5 mm 30 meter ,6 Stainless- / Special Steel Diameter min. 3.4 mm O2K 5-7 mm 10 meter ,7 O2K 5-7 mm 30 meter ,0 Galvanised Cable K... Diameter min. 3.0 mm K1 4-5 mm 10 meter ,5 Material: K1 4-5 mm 30 meter ,4 Galvanised Steel Wire Diameter min. 3.4 mm K2 5-7 mm 10 meter ,5 K2 5-7 mm 30 meter ,6 Special Application Round Hay Balers Notched Spring Steel T...F Diameter min. 3.0 mm Material: T1F/ mm 6 x 175 mm ,1 Notched Spring Steel Diameter min. 3.4 mm T2F/ mm 6 x 175 mm ,1 T2F/ mm 5 x 200 mm ,1 T2F/ mm 5 x 208 mm ,1 More material compositions and 'cut to length' connecting pins on request. Page 33

35 Accessories for Hammer Systems U20 and H20 Description Order No. kg Pneumatic Hammer Pneumatic Hammer Profi ,10 includes Punch "L U20/H20" for Lacing Tools U20 and H20 Separat Punch L U20/H ,09 for Pneumatic Hammer Profi Pneumatic Hammer Belt Cutter and Accessories Portable Belt Cutter TGS up to 300 mm ,61 Spare Blade ,02 for Portable Belt Cutter (PU 5) Belt Knife (incl. 5 Spare Blades) ,10 Spare Blade for Belt Knife ,02 Belt Edge Chamfer Tool mm ,38 Spare Blade ,06 for Belt Edge Chamfer Tool 25 (PU10) Belt Skiver Portable Belt Cutter Belt Skiver 18R Skiving width 18 mm ,04 Spare Blade ,03 for Belt Skiver 18R (PU 1) Belt Skiver 25 Skiving width 25 mm ,75 Spare Blade GH ,03 for Skiver 25 (PU 1) Belt Knife Squaring Template Squaring Template BB7 up to 180 mm ,30 Hammers Punch L U20/H20 Hammer 03 (300g) for H ,40 Belt Skiver Hammer 05 (500g) for U ,60 Squaring Template Hammer Belt Edge Chamfer Tool Page 34

36 Market Segments Belt Lacing Systems for Light Tensile Conveyor Belts Page 35

37 Spiral Fastener Y - To use with very small drum diameters 10 mm and up - Utilization at high temperatures - FDA-approved - Non-metallic The MATO Spiral Fastener System Y has been developed for special applications, in which non-metallic splices are required. Since our fasteners are made of FDA-approved materials, they would be perfect for the food industry. Its running ability for even very small drum diameters (10 mm and up) as well as utilization at higher temperatures (up to 240 C), make further applications possible. Description Min. Pulley Spiral Height Maximum Order No. kg Diameter mm Temperature Spiral Lace With White Single Web 50 mm width Y50PWS/3 meters 10 mm 2,0 160 C ,1 Y50PWS/10 meters 10 mm 2,0 160 C ,4 Y50PWS/30 meters 10 mm 2,0 160 C ,3 60 mm width Y65PWS/3 meters 30 mm 3,0 160 C ,2 Y65PWS/10 meters 30 mm 3,0 160 C ,8 Y65PWS/30 meters 30 mm 3,0 160 C ,3 60 mm width Y90PWS/3 meters 50 mm 3,5 160 C ,3 Y90PWS/10 meters 50 mm 3,5 160 C ,6 Y90PWS/30 meters 50 mm 3,5 160 C ,6 100 mm width Y160PWS/3 meters 30 mm 3,0 160 C ,3 Y160PWS/10 meters 30 mm 3,0 160 C ,0 Y160PWS/30 meters 30 mm 3,0 160 C ,9 100 mm width Y190PWS/3 meters 50 mm 3,5 160 C ,4 Y190PWS/10 meters 50 mm 3,5 160 C ,3 Y190PWS/30 meters 50 mm 3,5 160 C ,9 Spiral Lace With Black Single Web 60 mm width Y65PBS/3 meters 30 mm 3,0 160 C ,2 Y65PBS/10 meters 30 mm 3,0 160 C ,8 Y65PBS/30 meters 30 mm 3,0 160 C ,3 60 mm width Y90PBS/3 meters 50 mm 3,5 160 C ,3 Y90PBS/10 meters 50 mm 3,5 160 C ,9 Y90PBS/30 meters 50 mm 3,5 160 C ,6 Spiral Lace With Brown Single Web - for elevated temperatures, hydrolyseresistant 100 mm width Y80EAD/3 meters 50 mm 3,0 240 C ,2 Y80EAD/10 meters 50 mm 3,0 240 C ,8 Y80EAD/30 meters 50 mm 3,0 240 C ,5 Connecting Pins see page 37. Page 36

38 Spiral Fastener Y - To use with very small drum diameters 10 mm and up - Utilization at high temperatures Description Min. Pulley Spiral Height Maximum Order No. kg Diameter mm Temperature Spiral Lace With White Double Web 50 mm width Y65PWD/3 meters 30 mm 3,0 160 C ,2 Y65PWD/10 meters 30 mm 3,0 160 C ,8 Y65PWD/30 meters 30 mm 3,0 160 C ,3 50 mm width Y90PWD/3 meters 50 mm 3,5 160 C ,3 Y90PWD/10 meters 50 mm 3,5 160 C ,9 Y90PWD/30 meters 50 mm 3,5 160 C ,6 Spiral Lace With Black Double Web 50 mm width - FDA-approved - Non-metallic Y90PBD/3 meters 50 mm 3,5 160 C ,3 Y90PBD/10 meters 50 mm 3,5 160 C ,1 Y90PBD/30 meters 50 mm 3,5 160 C ,2 Connecting Pins for Spiral Fastener Y Description Ø in mm Maximum Order No. kg White meter Coils Temperature YK10-MW C ,1 YK12-MW 1,2 160 C ,1 Black meter Coils YK10-MB 1,0 160 C ,1 Brown meter Coils - for elevated temperatures YK12-EA 1,2 240 C ,1 YK15-EA 1,5 240 C ,2 Page 37

39 Order Number Index Order No. Page Order No. Page Order No. Page Order No. Page Order No. Page Order No. Page Order No. Page Order No. Page Order No. Page Product Catalogue Page 38

40 General Conditions Of Sales, Supply And Payment I. Quotation The documentation pertaining to the quotation such as illustrations, drawings, details of weights and dimensions are only approximately authoritative where they are not expressly designated as binding. The supplier retains the right to ownership and Copyright of all cost estimates, drawings and other papers. These must not be made accessible to third parties The supplier has an obligation not to make accessible to third parties any plans designated as confidential by the purchaser, without the latter's approval. II. Scope of the delivery The written order confirmation from the supplier is definitive for the scope of the delivery. In the case of a quotation from the supplier with a time commitment and timely acceptance, the quotation is definitive, where there is no confirmation of the Order in good time. Supplementary agreements and changes require the written confirmation of the supplier III. Price and payment 1. In the absence of any special agreements the prices are ex works, including loading at the factory, but excluding packing. VAT at the applicable statutory rate must be added to the prices, 2. In the absence of any special agreement payment is to be made in cash with no deductions and free of charge at the supplier's point of payment i.e.: 1/3 down payment on receipt of the order confirmation 1/3 when the purchaser is informed that the major components are ready for despatch the remainder within one month of this. 3. The withholding of payments or the offsetting of any counter claims by the purchaser which are disputed by supplier are not permitted. IV. Delivery time 1. The delivery time begins with the sending of the order confirmation but not before the purchaser furnishes the documents, approvals, clearances to be provided and also the arrival of the agreed down payment. 2. The delivery times will be extended commensurately in the event of actions which form part of labour disputes, especially strikes and lockouts and also in the event of any unforeseen impediments which are outside the control of the supplier where such impediments can be shown to have a considerable influence of the manufacture or shipment of the object being supplied. This also applies when these circumstances occur at sub-suppliers. The circumstances described are also not to be blamed by the supplier when they arise during an already existing delay. In important cases the supplier will notify the purchaser of the beginning and end of such impediments as soon as possible. 3. The delivery times has been adhered to if by the time it expires the object being supplied has left the factory or its readiness for despatch has been notified. 4. When damage is suffered by the purchaser as a result of delay which has occurred due to the supplier, the purchaser is entitled to request compensation for the delay, to the exclusion of further claims. For each full week of lateness this will amount to 1/2 of 1%, but at the most 5% of the value of that part of the total delivery which as a result of the delay cannot be utilised in good time or in accordance with the contract. 5. If despatch is delayed at the wish of the purchaser he will be charged for the cost of storage beginning one month after indication of readiness for despatch, for storage at the supplier's factory however at least 1/2 of 1% of the invoiced amount for each month. The supplier however is entitled after setting a suitable period and its fruitless expiry to make other use of the object being supplied and to supply the purchaser over a suitable extended period. 6. Adherence to the delivery period assumes the purchaser meets his contractual obligations. V. Transfer of risk and acceptance 1. The risk is transferred to the purchaser at the latest upon despatch of the supplied parts, i.e. even if partial deliveries are made or the supplier has taken on further services such as the costs of despatch or transport and setting up. At the request of the purchaser, and at his expense, the shipment can be insured against theft, breakage, transport, fire and water damage and other insurable risks. 2. If the despatch is delayed as a result of circumstances which are the fault of the purchaser, then the risk Is transferred to the purchaser from the day of readiness for despatch; the supplier is however under an obligation, at the wish and expense of the purchaser, to effect insurance which the latter request. 3. Objects supplied, even if they exhibit insignificant defects, are to be accepted by the purchaser regardless of the rights under section VII. 4. Partial deliveries are permissible. VI. Right of ownership 1. The supplier retains the right of ownership to objects supplied until the arrival of all payments under the contract to supply. 2. The supplier is entitled to insure the object supplied against theft, breakage, transport, fire and water damage and other damage at the purchaser's expense when the purchaser has not shown that he has taken out hat insurance himself. 3. The purchaser can neither pawn the object supplied nor transfer ownership of it as security. In the event of distrait or other possession by a third party he must inform the supplier without delay 4. If the purchaser behaves in a manner contrary to the contract, particularly by delaying payment, the supplier is entitled to take back the goods after warning and the purchaser is obliged to VII. Liability for defects in the delivery For defects in the delivery, which includes the absence of the properties explicitly promised, the supplier has the following obligations, to the exclusion of further claims regardless of section IX, All parts which within six month of commissioning prove to be unusable or whose usability is significantly impaired as a result of a state of affairs which was present before the transfer of risk, particularly due to faulty construction, poor material or bad workmanship will be repaired or supplied new at the choice of the supplier, as he judges best. The discovery of such defects is to be reported to the supplier in writing without delay. Replaced parts become the property of the supplier. If despatch, set up or commissioning is delayed, without blame being attached to the supplier then this liability expires at the latest 12 month after the transfer of risk. For essential third party products the supplier's liability is limited to the transfer of the entitlement to liability which exists vis a vis the sup-supplier of the third party product. 2. The right of the purchaser to assert claims due to defects expires in all cases in 6 months from the time of the punctually made complaint, or upon the expiry of the warranty period. 3. No warranty is taken on for damage which occurs due to the following reasons; unsuitable or improper use, incorrect fitting or incorrect repair by the purchaser of by a third party, natural wear and tear, incorrect or negligent treatment, unsuitable operating materials, replacement materials defective construction work, unsuitable construction site, chemical, electro-chemical or electrical effects for which the blame cannot be attributed to the supplier. 4. To allow the repairs and the supply of replacements to be carried out, which appear necessary in the best judgment of the supplier the purchaser, after agreement with the supplier, must provide the necessary time and opportunity otherwise the supplier is released from his obligation for the defect. Only in urgent cases where operational safety is a risk or to avoid disproportionately large damage, whereupon the supplier must be made aware immediately, or if the supplier is delayed in eliminating the defect, the purchaser has the right to eliminate the defect himself or have it eliminated by a third party and to demand reimbursement of the necessary costs from the supplier. 5. Of the direct costs in cured by the repairs of the supply of replacements the supplier will - insofar as the complaint is shown to be justified- bear the cost of the replacement items including the despatch, plus the reasonable costs for the removal and fitting and furthermore, where this can be rightly requested depending on the situation of the individual case, any necessary costs for providing his mechanics and assistants. The purchaser generally bears all other cost. 6. The warranty period on the replacement items and the repair is three months, but this will run until the time of the expiry of the original warranty period for the object supplied. If repairs are necessary the period of liability for the object supplied will be extended by the length of the interruption in operation caused by this. 7. Any modifications or repair work carried out on the part of the purchaser or a third party either inexpertly or without the prior approval of the supplier will cancel the liability for the consequences such actions. 8. Further claims by the purchaser, especially claims for damage which did not occur on the supplied object itself are excluded. The exclusion of liability does not apply if the owner or leading the owner or leading employee, the supplier is only liable for sensibly foreseeable damage typical of the contract. The exclusion of liability also does not apply in cases where in accordance with the product liability law liability is accepted for damage to persons or property on privately used objects, where faults exist on the object supplied. It also does not apply when properties. VIII. Liability for associated obligation When, through the fault of the supplier, the object supplied cannot be used by the purchaser in accordance with the contract as a result of omitted or incorrect implementation of suggestions or advice which occurred before or after conclusion of the contract and also other obligations related to the contract, especially instructions for the operation and maintenance of the object supplied then the rulings in Section VII and IX apply appropriately, to the exclusion of further claims by the purchaser. IX. The rights of the purchaser to withdrawal, variation and other liability of the supplier 1. The purchaser can also withdraw from the contract is the whole provision of supplies and/or services becomes completely impossible for the supplier before the transfer of risk. The same applies in the event of the supplier s inability to deliver. The purchaser can also withdraw from the contract, for an order of objects of the same type, the implementation of a part of the delivery becomes impossible with respect to quantity or he has a justified interest in refusing a partial delivery, if this is not the case the purchaser can reduce the counter payment to suit. 2. If a delivery delay exists as defined under Section IV of the Conditions of Supply and if the purchaser grants the supplier who is in arrears with the delivery a suitable extension period with an explicit declaration that after the expiry of this period he will refuse to accept the goods and/or services, and it this extended deadline is not met, then the purchaser is entitled to withdraw. 3. If the impossibility occurs during the delay in acceptance or due to the fault of the purchaser then the purchaser remains obliged to make the counter payment. 4. The purchaser also has the right to cancellation of the contract if the supplier, through his own fault, allows a suitable extension period granted to him for repairs of the supply of replacements with regard to a defect, as defined in the conditions of supply and attributable to him, to expire fruitlessly. The right of the purchaser to cancellation of the contract also exists in other cases of failure of the supplier to repair or supply a replacement. 5. Further claims by the purchaser are excluded, especially to termination or reduction and also to compensation for damages of any kind i.e. also for any damages which did not occur on the supplied object itself. This exclusion of liability does not apply if the owner or leading employee have acted with intent or gross negligence and also if there has been blameworthy violation of essential obligations under the contract. In the event of blameworthy violations of essential obligations under the contract, except in cases of intent or gross negligence by the owner of leading employee, the supplier is only liable for sensibly foreseeable damage typical of the contract. The exclusion of liability also does not apply in cases where In accordance with the product liability law liability is accepted for damage to persons or property on privately used objects, where faults exist on the object supplied. It also does not apply when properties are absent which were expressly promised when the promise had the intention of covering the purchaser against damage which did not arise on the supplied object itself. X. Court of jurisdiction If the purchaser is a fully qualified merchant, a legal personage in public law or a legally separate property proceedings for all disputes arising from a contractual relationship are to be taken at the court with jurisdiction for the supplier's head office or the branch of the supplier which made the delivery. The supplier is also entitled lo take proceedings against the buyer at the court of jurisdiction for his head office. MATO Maschinen- und Metallwarenfabrik Curt Matthaei GmbH & Co. KG Page 39

41 General Remarks Availability and Delivery Time In order to provide the soonest possible delivery service, most of the products are available from stock. The delivery time for nonstock items will be advised. Product Liability All our items are checked according to the Product Liability Law dated However, we emphasise that the use of nonoriginal MATO parts may lead to loss of insurance protection. Furthermore any use of products other than originally inteded has to be excluded. The operation instructions of our tools/ machines as well as the hints on hazards have to be observed carefully. Minimum Order Value Please note that any order treatment involves costs wich are extremly high for small quanitites. Therefore, for order remaining under 50,00 EUR net, we have to charge a 10,00 EUR fee in order to cover the treatment costs. Price Validity The price validity will loose effectiveness in case of extraordinary price changes in the raw material sector. With this Price List all other price lists will loose their vailidity. The prices stated in this list are gross prices to which legal VAT has to be added. Changes Due to product development, we reserve the right to change pictures or accessories. Please observe our Conditions of Sale, Delivery and Payment. We connect anything! Please ask for more information about the MATO Belt Lacing Systems for high tensile conveyor belts above 750 kn/m. Page 40