Partner for automation Automotive and Tier industry

Transkript

1 Partner for automation Automotive and Tier industry

2 Your objective: crea te state of the art produc tion plants in a cost-effective manner. Our solution: efficient and reliable automated solutions with electric and pneumatic systems Regardless of which of the various automotive produ ction processes you focus on, you will undoubtedly come across Festo. This may be in the form of intelli gent solutions that offer far more than components and sub-systems, such as precisely targeted support and service to lastingly increase the productivity and availability of your systems. This process knowledge makes us an ideal partner. Judge for yourself. Engineering Consultation Design help Electronic catalogue Procurement/logistics Festo online shop 24 hour delivery service Logistics optimisation service PrePack Assembly and commissioning Ready-to-install solutions Commissioning of axis systems Compressed air con - sumption analysis Operation Energy Saving Services Modular service contracts Compressed air quality analysis Spare parts catalogue/ repair service Consistently practised: through continuous support It is the permanent analysis of the value creation chains of numerous customers that un - derpins the service and support philosophy of Festo. Festo has utilised this knowledge to develop a sophisticated portfolio that supports you along your entire value creation chain.

3 In cooperation: Catalogues and release lists Useful for suppliers and manufacturers: the plant or projectbased catalogues and release lists from Festo. Created in collaboration with end users, these project manuals are constantly up dated and can be downloaded from Reliable? Of course! Festo supports the production processes worldwide. Handling sheet metal components in the press shop reliably and efficiently is just as important as developing innovative solutions in body assembly. Festo is also your ideal partner for safety engineering. We offer suitable products according to the new Machinery Directive DIN EN ISO and provide support in planning and implementing your system. Efficient from the very beginning: sizing software Energy saving potential can be realised and oversizing can be avoided during the system design phase, while our software tools for electric and pneumatic drive systems can accelerate your return on investment. At the same time components and drive systems are optimally matched to your application. Your worldwide contacts Here is a downloadable list of all the contacts for the auto mo tive sector that we have compiled for you : Knowing what s going to happen beforehand: Condition Monitoring Ever increasing cost pressures demand shorter cycle times and greater system availability with optimised energy efficiency. System monitoring and preventive maintenance are ways to deal with this even from a long way away. You will find the right solutions at Festo. Save energy! Festo Energy Saving Services help you to calculate how much compressed air you could potentially save, thereby allowing you to optimise energy consumption and minimise your costs by up to 60% - even after the commissioning phase.

4 Products for the automotive and the automotive supplier industry Press shop high output brought safely to its destination Vacuum generator OVEM Condition monitoring increases process reliability and prevents machine downtime. The OVEM simultaneously monitors the set evacu ation and ejection times of the cycle with prompt automatic error reporting. Suction cup ESV Adapted for the automotive industry: as a complete, fully assembled suction gripper or as a pure suction cup for mounting and combining with an extensive range of accessories. Standard cylinder DNC The classic ISO cylinder, powerful and with a wide range of variants. Its profile slot on three sides with flush-fitting proximity switches and an extensive range of accessories make it extremely versatile. Standard cylinder DSNU Quick response thanks to a low break-away force, high mileage, long service life and numerous variants characterise this round cylinder to ISO Uniquely time saving: DSNU-PPS with self-adjusting PPS cushioning. Body shop maximum flexibility on the assembly line Hinge cylinder DW Sturdy, cost-effective and predestined for harsh environments such as welding processes in car body assembly:clamping cylinder DW. Ideal for tough applications thanks to a swivel bearing on the bearing cap and piston rod. Valve terminal VTSA High data transfer rate, e.g. for time-critical IO data. Safety functions in accordance with ISO Two-channel electric and pneumatic disconnection. Safety features: venting of system parts, reversing, restart inhibit. Handling systems From small to large and from light to heavy loads: gantry systems that are configured according to your specific requirements solve all handling tasks, for example, in the automated supply of parts for car body assembly. Tubing/fitting combination PAN-V0/QS-V0 Ideal for use in the immediate vicinity of welding spatter: the double-sheathed tubing and the special fitting. Flame-retardant and with high mechanical load capacity. The highest requirement class V0 according to UL94 offers optimal protection in fire- prone areas. Painting systems clean solutions for optimum paint quality Proportional valve VPPE Ideal for simple control tasks: the reasonably priced VPPE valve. It saves 50% on energy through automatic pressure maintenance and shut down of the display after reaching the desired set value. With 3 convenient presets and a digital display for showing pressure and faults. Service units MS9 All compressed air preparation functions combined: pressure regulators, on/off and soft/start valves, filters, dryers, sensors and lubricators the appropriate solution for every task. All features can be combined freely with one another. Robust thanks to its metal con - struction and metal bowl guard as standard. Flow sensor SFAM-62 High flow rate and compact with a very early starting point at 1%. Can be used individually or in per fect combination with service units of the MS series. It provides flow rate information with threshold values and several flow ranges for a wide variety of applications. Valve terminal CPX-MPA The integration of diagnostics and condition monitoring in the CPX-MPA valve terminal ensures increased system availability and productivity. And last but not least ensures more process reliability.

5 Accurate gripping and transportation of pressed parts. Accurate fastening and precision welding. Flawless finish of the bodywork.

6 All assembly steps performed reliably. /automotive Process and assemble engine and transmission parts cleanly. Deliver optimum quality at a competitive price.

7 Smooth final assembly thanks to optimised installation space, weight and performance Parallel gripper HGPT-B Extremely robust - up to 7 kn. A sturdy and precise kinematic system with T-slot guide for the gripping fingers ensures maximum torque absorption and a long service life. Precise gripping even at high torque loads. Gripping force backup via compression spring available. Electric linear axis EGC Dynamic and fast with improved rigidity as a toothed belt or spindle drive. Maximum rigidity and load capacity thanks to large profiles with an optimised cross section. Servo-pneumatic positioning module CMAX for CPX terminals Free positioning with servopneumatics: CMAX controls linear or rotary pneumatic drives as a module on a valve terminal. The combination of accuracy and power are particularly impressive with its even movement. Position transmitter SMAT-8M The first position transmitter designed as a proximity sensor. Sensing range up to 40 mm (depending on the drive). Engine and transmission production our contribution to optimised production control Air gap sensor SOPA Light, compact and extremely precise in the μm range. Particularly impressive thanks to its integrated control module, compressed air regulation, measurement air switch-off and air jet function as well as up to 4 measuring modules. Also included: a multi-colour LCD that clearly displays the operating status. Rodless drive DGC Accurate, loadable, good guide performance and compact - fitting length in relation to the stroke. Loads and devices can be directly mounted on the slide unit. Three types of cushioning are available. Stopper cylinder DFST For gentle stopping without impact vibration or noise: the high performance shock absorber DFST. With high energy absorption for optimised cycle times. Sturdy design for a long service life. Pneumatic mini slide DGSL 8 sizes, stroke lengths up to 200 mm, 3 dif ferent end stops, extremely precise, extremely durable, easy to install: the best technical and most econ - omical solution for any ap plication. Suppliers produce economically, deliver just-in-time Standard cylinder with cushioning ADN-PPS Incorrect settings or accidental adjustments are a thing of the past. The uni que, self-adjusting PPS cushioning considerably reduces external effects and negative influences on the machine or system, such as impacts and vibrations. Guided drive DFM-B Thanks to its rugged design with high guiding precision the DFM-B is reliable, flexible and resilient, even with high torques and lateral loads. It also features pneumatic end -position cushioning or integrated integrated shock absorbers for almost twice the speed and an end-position accuracy of less than 0.05 mm. Compact camera system SBOx-Q 100% quality inspection, even with a huge type variety. Whether it s used for orientation identi - fication, measurement, precision positioning or the location of objects for the control of handling equipment, the intelligent camera provides reliable results. Control cabinets - ready-to-install solutions Pneumatically or electrically equipped or a mixture: control cabinets from a single source protect all pneumatic, electrical and electronic system components. With numerous advantages: Available in standard and special sizes Can be individually expanded and configured One part number, one solution Detailed system documentation

8 Innovative and economical Leitebene Leitsystem Steuerungsebene Steuerung SPS (ABB, Allen-Bradley, Rockwell, Siemens etc.) Modulare Steuerung CECX Integrierte Steuerung FED-CEC Robotiksteuerung CMXR Achsinterface CPX-CMXX Integrierte Steuerung CPX-CEC Bedienung Visualisierung CPX-Web Monitor Front End Displays Visualisierung VIPWin Diagnose CPX-Web Monitor Visualisierung VIPWin Diagnose und Vorverarbeitung Diagnose vor Ort Ethernet (Profinet Ethernet/IP EtherCat TCP) FHPP Festo Handling and Controller Elektrische Installationskonzepte Installationssysteme Autarke Einheiten zentral CPI vor Ort dezentral vor Ort Achscontroller SPC200 Endlagenregler SPC11 Positioniercontrolleregler Endlagen- CMAX CMPX Motorcontroller SFC-DC SFC-LAC SFC-LACI Servomotor- Servomotor- Servomotor- Schrittmotor controller controller Doppel-Controller CMMD-AS controller CMMP-AS CMMS-AS CMMS-ST Positioning Profile CoDeSys provided by Festo hybrid Feldbus (Profibus, Interbus, DeviceNet, FST 4 Festo Software Tool CANopen, Feldebene Ventile Ventilinseln dezentral Ventilinseln vor Ort Achsinterface SPC-AIF Proportionalventil VPWP Servomotoren EMMS-AS Schrittmotoren Stellmotoren EMMS-ST MTR-DCI CC-Link) Ansteuerung Antriebe Normzylinder Kompakt-/Kurzhubzylinder E/A-Module Proportionalventil Sensorinterface MPYE CASM Handhabungsachsen Linearmotorachsen Portalachsen Auslegerachsen FCT Festo Configuration DNC ADN/P kompakt HME ELGL-LAS EGC EGSA Tool mit Linearmotor DNCB ADVC robust EGC-HD DGEA Ausleger ADVU wirtschaftlich Linearantriebe Schwenkmodule Schlitten EGSL DNCE-LAS DGE DNCE HMP-B mit Wegmesssystem mit Wegmesssystem HMPL Rundzylinder DSNU DNCI DSMI-B DGE-ZR-RF PositioningDrives Auslegungs- DGCI SLTE mit DC-Motor DFME-LAS EGSK/EGSP und Berechnungs - software für elek - trische Antriebe Minischlitten Kolbenstangenlose Antriebe DGSL DGC ELGR pneumatisch servopneumatisch elektrisch Front Unit Greifer Elektrischer Greifer Positionierbarer Greifer Parallelgreifer 3-Backen- Greifer Winkelund Radialgreifer Schwenk- Greifeinheiten Microgreifer Vakuum Vakuumgreifer Vakuumsaugdüsen Drehantriebe elektrisch pneumatisch Bildverarbeitung Typen-, Positions-, Drehlagenerkennung; Qualitätsprüfung; Diagnose und Inbetriebnahme Sensorik Sensoren Position Näherung Objekterkennung Abstand Farbe Druck Durchfluss Signalkonverter Integrierte Sensorik Druckluftversorgung, Zubehör Druckluftaufbereitung Verbindungstechnik, pneumatisch elektrisch Regler Filter Öler Ventile Trockner (Differenz-) Durchfluss Druck- Kunststoff- Verschraubungen Kupplungen Kabel, Stecker Druck Verstärker Schläuche Anwendungsoptimierte Lösungen Handhabungssysteme Handlingmodule Pick & Place Linienportal Flächenportal Raumportal Stabkinematik/Tripod Kundenspezifische Produkte und Services PrePack Modifikationen Integrationstechnik Magnetventilblöcke/ Neuentwicklungen Schaltschränke Steuerblöcke A right of way for the automotive industry The automotive industry has always been a driver when it comes to developing new, more efficient manufacturing concepts. Festo provides support, especially when it is about making automation more intelligent. We do this, for example, through Condition Monitoring and our Energy Saving Services en 2011/06