KSW-E, KSW, KS2W ENG DEU

Transkript

1 ENG DEU DUT FRE Differential controller KSW-E: 1 output, 3 inputs (2 temperature sensors) KSW: 2 outputs, 4 inputs (2 temperature sensors) KS2W: 3 outputs, 5 inputs (4 temperature sensors) Differenzregler KSW-E: 1 Ausgang, 3 Eingänge (2 Temperaturfühler) KSW: 2 Ausgänge, 4 Eingänge (2 Temperaturfühler) KS2W: 3 Ausgänge, 5 Eingänge (4 Temperaturfühler) Verschilregelaar KSW-E: 1 uitgang, 3 ingangen (2 temperatuursensoren) KSW: 2 uitgangen, 4 ingangen (2 temperatuursensoren) KS2W: 3 uitgangen, 5 ingangen (4 temperatuursensoren) Régulation différentielle KSW-E: 1 sortie, 3 entrées (2 température sondes) KSW: 2 sorties, 4 entrées (2 température sondes) KS2W: 3 sorties, 5 entrées (4 température sondes) KSW-E, KSW, KS2W

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3 Differential controllers KSW-E, KSW and KS2W ENG Differenzregler KSW-E, KSW und KS2W DEU Verschilregelaar KSW-E, KSW en KS2W DUT Régulation différentielle KSW-E, KSW et KS2W FRE

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5 Differential controllers KSW-E, KSW and KS2W ENG INTRODUCTION Differential controllers KSW-E, KSW and KS2W are modern designed, microprocessordriven devices made with digital and SMT technology. These devices are intended for regulating domestic hot water warming by means of solar collectors and additional energy resources. For initial setup see Initial controller setup, page 13! 5 User and settings manual

6 CONTENTS ENG USER AND SETTINGS MANUAL CONTROLLER DESCRIPTION... 8 Design of controllers KSW-E, KSW and KS2W... 8 GRAPHIC LCD DISPLAY... 9 Description of symbols shown on the display... 9 Operation mode symbols... 9 Temperature and other data symbols... 9 Warning symbols Main display Description and design of the main display Warnings INITIAL CONTROLLER SETUP USER SETTINGS Menu entry and navigation Menu structure and description Temperature settings Operation mode selection Time program settings User functions Basic settings Data overview SERVICE SETTINGS MANUAL SERVICE SETTINGS Controller parameters and auxiliary tools Basic parameters Service parameters Function parameters Factory settings Controller data INSTALLATION MANUAL CONTROLLER INSTALLATION Wall installation...40 Marking and description of temperature sensors Controller's electric connection Flow meter installation

7 TECHNICAL DATA DECLARATIONS AND STATEMENTS Declaration of conformity Disposal of old electrical and electronic equipment Warranty statement ENG HYDRAULIC AND ELECTRIC SCHEMES INSTALLATION RECORD NOTES

8 USER AND SETTINGS MANUAL ENG CONTROLLER DESCRIPTION DESIGN OF CONTROLLERS KSW-E, KSW AND KS2W Graphic display 5 Screw for fastening the cover 2 Button (Esc - return back) 6 Button (menu entry, confirmation of selection) 3 Button (Help) 7 Button (move to right, increasing) 4 Button 8 Cover for connection area (move to left, decreasing) User and settings manual 8

9 GRAPHIC LCD DISPLAY All important data about controller operation are seen on the LCD display. We browse through data by means of buttons and.. ENG DESCRIPTION OF SYMBOLS SHOWN ON THE DISPLAY OPERATION MODE SYMBOLS Symbol Description Controller operates in automatic mode Controller operates automatically according to program timer, or. ON and OFF indicates status of the timer. Manual operation mode Controller is turned OFF One-time domestic hot water warming function is activated Holiday mode function is activated Return cooling of storage tank is activated Protection against overheating of the solar collectors is activated Protection against freezing of the solar collectors is activated Protection against legionella is activated State of outputs ON OFF or Output R1 has a free programble function enabled (parameters F2) RPM stage - indication for pumps R2 and R3 Indication impulsive pump mode - tube collectors (Parameter S2.2) 9 User and settings manual

10 TEMPERATURE AND OTHER DATA SYMBOLS ENG Symbol Description Solar collectors temperature Temperature of domestic hot water tank or heat accumulator - bottom Temperature of domestic hot water tank or heat accumulator - top Liquid fuel boiler temperature Solid fuel boiler temperature Pellet boiler temperature Outdoor temperature Swimming pool water temperature Stand- pipe or return- pipe temperature Measured temperature Set point or calculated temperature T1, T2, T3, T4, T5 Temperature sensors T1, T2, T3, T4 and T5 WARNING SYMBOLS Hydraulic scheme number Symbol Description Exceeded temperature Error MAX Exceeded maximum or limit temperature Sensor is not connected Sensor is disconnected Sensor is in short circuit User and settings manual 10

11 MAIN DISPLAY All important data of controller operation are shown on the graphic LCD display. DESCRIPTION AND DESIGN OF THE MAIN DISPLAY: ENG Controller mode Active time program Active functions State of outputs Diagram of hydraulic scheme Sensor symbol and measured temperature Time and date 2s Warnings Measured temperature State of outputs Sensor mark Advanced review of temperatures: Measured temperature Set point temperature For temperature and other data review we use buttons and. Number of sensors and other data seen on the display depends on the selected hydraulic scheme and controller settings. Which data are shown on the basic display depends on the selected scheme. If we want to change the displayed information, press button or to select the required data and confirm it by holding button for 2 seconds. 11 User and settings manual

12 WARNINGS ENG If the maximum temperature or limit temperature of the solar collectors is exceeded, the controller signals the problem with the symbol. In case of sensor, flow meter or collector s circulation pump malfunction, the controller signals it with a symbol. You can determine the reason for the warning by using buttons and for checking all data. Example 1: ALARM T2 MAX Warning of too high temperature Example 2: SENSOR T3 MALFUNCTION Error warning Warning disappears from the display as soon as the reason for alarm or malfunction is cleared. User and settings manual 12

13 INITIAL CONTROLLER SETUP KSW-E, KSW and KS2W differential controllers are equipped with an innovative solution, which allows initial setup of the controller in only two steps. ENG When you connect the controller to the power supply for the first time, the software version and company logo are shown. Next, the first step appears on the screen. STEP 1 Using buttons and you select the required language. Press the button to confirm the selected language. After selecting the language, the controller requires confirmation of the selection by pressing the button. If you accidentally selected the wrong language, go back to reset the language by pressing button. If you cannot find the required language on the first screen, move to the following screens by pressing the button. 13 User and settings manual

14 STEP 2 ENG Next, you select a hydraulic scheme for the controller function. Move between schemes by means of buttons and. Confirm the selected scheme by pressing the button. After you selected the scheme, the controller requires confirmation of the selection by pressing the button. If you accidentally selected the wrong scheme, go back to reset the scheme by pressing button. Selected hydraulic scheme can be later changed with service parameter S1.1. Controller RESET! Disconnect the controller from the power supply. Press and hold the button and switch on power supply. The controller resets and goes to initial setup. CAUTION! By selecting reset all previous controller settings are erased. User and settings manual 14

15 USER SETTINGS The User Settings menu is simplified with the help of graphic symbols. ENG MENU ENTRY AND NAVIGATION To enter the menu, press the button. Move around the menu using the buttons and,with the button you confirm your selection. By pressing the button you return to the previous screen. If no button is pressed for several seconds, the screen illumination goes out. In such case pressing any button switches on backlight illumination. 15 User and settings manual

16 MENU STRUCTURE AND DESCRIPTION ENG TEMPERATURE SETTINGS Set-point temperature in d. h. w. storage tank or heat accumulator - bottom* n Set-point temperature in d. h. w. storage tank or heat accumulator - top* Set-point temperature of swimming pool water Set-point temperature of return pipe OPERATION MODE Automatic operation without program timer Automatic operation according to program timer Automatic operation according to program timer Automatic operation according to program timer Manual operation mode Controller operation - switch-off TIME PROGRAMS Time program Time program Time program Protection against legionella -. *n - successive number of d. h. w. storage tank or heat accumulator. If there is only one d. h. w. storage tank or heat accumulator in the system, then there is no successive number in the icon. User and settings manual 16

17 USER FUNCTIONS One - time domestic hot water warming ENG Holiday operation mode BASIC SETTINGS Language selection Time and date DISPLAY SETTINGS Duration of active display illumination Intensity of active display illumination Intensity of inactive display illumination Display contrast DATA OVERVIEW Numeric and graphic display of acquired energy Diagrams of measured temperatures T1, T2, T3, T4 and T5 Output operation time counters Special service data BASIC PARAMETERS Differences and hysteresis Minimum and maximum temperatures Parameters for protection against legionella 17 User and settings manual

18 SERVICE PARAMETERS ENG Service parameters 1 Service parameters 2 Service parameters 3 FUNCTION PARAMETERS Parameters for heat metering Free programming of relay output R1 FACTORY SETTINGS Reset of parameters for selected hydraulic scheme Reset of all controller settings Reset of time programs Save user settings Load user settings CONTROLLER DATA User and settings manual 18

19 TEMPERATURE SETTINGS In the menu TEMPERATURE SETTINGS you can set the set-point temperature for the sensors shown. ENG By pressing buttons, and you choose the required temperature, and a new window opens: Sensor location Graphic review of settings Current value of set-point temperature (numeric mode) Value of the last confirmed setting Default value Setting range Current value of set-point temperature (analogue mode) Set the set-point temperature with buttons, and confirm with button. Exit settings with button. 19 User and settings manual

20 OPERATION MODE SELECTION ENG In group OPERATION MODE select the required controller operation mode. You can select between automatic mode, automatic mode according to the program timer, manual mode and controller switch-off. You choose the required mode by pressing buttons, and confirm it by pressing button. You exit the setting by pressing button. Description of operation mode: Automatic mode without time program Automatic mode according to the program timer, or. Program timer has no influence on heating with solar collectors. Manual mode This mode is used for testing the heating system or in case of a malfunction. Every output can be manually activated or deactivated. For manual control of outputs, select the icon manual mode is already selected. once again when the By pressing buttons and we move among particular outputs R1-R3. We select the output whose state we want to change by pressing button. Value ON or OFF starts to flash. Now you can change the output state by pressing buttons, and confirm it with button. By pressing the button we exit settings. Controller switch-off Controller is not performing system control and switches off all outputs. All temperatures are still measured and shown. User and settings manual 20

21 TIME PROGRAM SETTINGS In menu TIME PROGRAMS you have four time programs,, and. Time programs, and set time intervals for operation with auxiliary heat sources. Time program sets the time for protection against legionella. ENG Modifying the time programs: To modify a time program first press buttons, to select and to open the selected time program. A new window opens: Number of time program Selected day Time axis: - time program review for selected day Time program editing Time program copying First, by pressing buttons, and select the day whose time program course you want to edit or copy it to other days. Now, by pressing buttons, and you select the icon for editing or icon for copying the time program. 21 User and settings manual

22 Time program editing ENG A new window opens which shows the time program for a selected day and three command icons: - free cursor movement - OFF cursor - ON cursor Command cursor is changed by successively pressing the button. By pressing buttons, you move the cursor on the time axis and draw the required course of time program. Editing of the time program is finished by pressing button. Time program copying A new window opens which shows the time program for a selected day. At the top is a field where you can select a day or more days together in which you want to copy the time program. A day or group of days are selected by pressing buttons and. For copying press button. Finish copying by pressing button. User and settings manual 22

23 Default time program settings Day Switch-on interval. MON. - FRI. 05:00-07:30 13:30-22:00 SAT. - SUN. 07:00-22:00 ENG Day Switch-on interval. MON. - FRI. 06:00-22:00 SAT. - SUN. 07:00-23:00 Day Switch-on interval. MON. - FRI. 05:30-22:00 SAT. - SUN. 06:00-23:00 Day FRI. 5:00-6:00 Time of legionella protection. Function for protection against legionella P3.1. is activated with parameter 23 User and settings manual

24 USER FUNCTIONS ENG User functions enable additional comfort and benefits when using the controller. In menu, the following user functions are available: One-time domestic hot water warming Use this function when you want to immediately turn on the d. h. w. warming. By pressing buttons and select function and activate or deactivate it by pressing the button. You leave settings by pressing the button. One-time d. h. w. warming is possible only by schemes with auxiliary heat source (oil, gas, pellets, electricity, heat pump). Holiday mode Holiday mode activates storage tank cooling during night time down to minimum temperature. Cooling is carried out by means of solar collectors. This way we enable the solar system to operate normally in the next day for as long as possible. Select the Holiday function by pressing buttons, and activate or deactivate it by pressing the button. You leave the settings by pressing button. Holiday mode is enabled only by schemes with solar collectors. User and settings manual 24

25 BASIC SETTINGS BASIC SETTINGS menu is intended for language, time, date and display settings. ENG Language selection The required user language is selected by pressing buttons, and confirmed with button. You exit the settings by pressing button. Time and date setting You set the exact time and date in the following manner: By pressing buttons and move among individual data. By pressing button you select data that you want to change. When data flashes, change it by pressing buttons, and confirm it with the button. You exit the settings by pressing button. 25 User and settings manual

26 Display settings ENG In the DISPLAY SETTINGS menu are four settings: TIME OF ACTIVE ILLUMINATION Time of active (more intensive) screen illumination. INTENSITY OF ACTIVE ILLUMINATION INTENSITY OF INACTIVE ILLUMINATION DISPLAY CONTRAST By pressing buttons, and you select and confirm required setting. A new window opens: Graphic symbol Current value of setting Factory value The last confirmed value of setting Setting range Current value of setting You change settings by pressing buttons and and confirm by pressing button. You exit the settings by pressing button. The change of settings is carried out when you confirm it by pressing button. User and settings manual 26

27 DATA OVERVIEW In the menu DATA OVERVIEW there are icons to access the following data on controller performance: ENG NUMERIC AND GRAPHIC REVIEW OF ACQUIRED ENERGY There is an extract of all acquired energy by years and energy acquired in the last week. DIAGRAMS OF MEASURED TEMPERATURES T1, T2, T3, T4 and T5 An extract of registered temperatures for temperature sensors from T1 to T5. OUTPUT S OPERATION TIME COUNTERS Counters of controller s outputs operation time. SPECIAL SERVICE DATA Intended for diagnostics for technical service. You can move among numeric reviews and graphs of acquired energy by pressing buttons and. You can move among graphs of particular sensors by pressing the button. By pressing buttons and you can move along the time axis of the graph. By pressing the button you can change the span of temperature review on the graph. 27 User and settings manual

28 SERVICE SETTINGS MANUAL ENG SERVICE SETTINGS CONTROLLER PARAMETERS AND AUXILIARY TOOLS All additional settings and adjustments of controller performance are carried out by means of parameters. In controller parameter settings menu there are three selectable groups: Basic parameters Service parameters Function parameters You can only see those parameters which have an effect on the selected hydraulic scheme. Factory settings for parameters also depend on the selected hydraulic scheme. BASIC PARAMETERS Basic parameters are divided into groups P1, P2 and P3. In group P1 there are setting for differences and hysteresis for built-in thermostats, in group P2 there are settings for minimum and maximum temperatures for individual sensors, and controller performance settings in group P3. When selecting the required parameter group in the menu, a new window opens: Parameter mark Diagram of the setting Current parameter value The last confirmed setting value Factory value Parameter description (Help) Current parameter value Seting range You modify the setting by pressing the button. The value of setting starts to flash, and you can edit it by pressing buttons and. The setting is confirmed by pressing the button. Now you can move by pressing buttons and to another parameter and repeat the procedure. You exit the parameter settings by pressing button. Service settings manual 28

29 Table with description of parameters : Parameter Parameter description Setting range Default value P1.1 Switch -on difference K depends on selected scheme* ENG P1.2 Switch -off difference K depends on selected scheme* P1.3 Temperature zone span for RPM modulation R K depends on selected scheme* P1.4 Switch -on difference K depends on selected scheme* P1.5 Switch -off difference K depends on selected scheme* P1.6 Temperature zone span for RPM modulation R K depends on selected scheme* P1.7 Switch -on difference K depends on selected scheme* P1.8 Switch -off difference K depends on selected scheme* P1.9 Hysteresis for sensor T K depends on selected scheme* P1.10 Hysteresis for sensor T K depends on selected scheme* P1.11 Hysteresis for sensor T K depends on selected scheme* P1.12 Hysteresis for sensor T K depends on selected scheme* P1.13 Hysteresis for sensor T K depends on selected scheme* P1.17 Hysteresis for minimum temperatures 1 10 K depends on selected scheme* P1.18 Hysteresis for maximum and limit temperatures K depends on selected scheme* Table with description of parameters : Parameter Parameter description Setting range Default value P2.1 Minimum temperature of sensor T C depends on selected scheme* P2.2 Maximum temperature of sensor T C depends on selected scheme* P2.3 Minimum temperature of sensor T C depends on selected scheme* P2.4 Maximum temperature of sensor T C depends on selected scheme* P2.5 Minimum temperature of sensor T C depends on selected scheme* P2.6 Maximum temperature of sensor T C depends on selected scheme* P2.7 Minimum temperature of sensor T C depends on selected scheme* P2.8 Maximum temperature of sensor T C depends on selected scheme* P2.9 Minimum temperature of sensor T C depends on selected scheme* P2.10 Maximum temperature of sensor T C depends on selected scheme* P2.17 Limit temperature for collectors C depends on selected scheme* P2.18 Collector s frost protection temperature C depends on selected scheme* * For factory settings see tables on pages 198 and 199! 29 Service settings manual

30 Table with description of parameters : ENG Parameter Parameter decription Description Setting range Default value P3.1 Anti-legionella program With this setting is activated function for protection against legionella water contamination. This function is activated only if water warming with solar collectors, in a time period, didn't exceed 66 C. 0 - OFF 1 - ON depends on selected scheme* P3.2 Automatic one-time d. h. w. warming If this function is enabled, each switch-on according to the time program also activates function for one-time domestic hot water warming. 0 - OFF 1 - ON depends on selected scheme* P3.3 Activation strategy for aux. heat source Select how auxiliary heat source will be activated. 0 - synchronically 1 - exclusive 2 - with delay depends on selected scheme* P3.4 Delayed activation of aux. heat source Setting of delayed switch-on for auxiliary heat source. This setting is active only if parameter "Activation strategy for aux. heat source" P3.3= min depends on selected scheme* P3.5 Storage tank priority mode With this setting we set the operation mode and priority in 1 - Optimal (O) systems with more than one storage tank. 2 - AUTO 1 - OPTIMAL mode - optimal use of solar energy for 3 - Summer (S) DHW warming with respect to storage tank priorities 4 - Winter (W) 2 - AUTO mode - automatic shift between Summer, Optimal and Winter mode according to the calendar 3 - SUMMER mode - only priority storage tank is loaded until it reaches set-point temperature. Other storage tanks are loaded only when the priority storage tank has reached its set-point temperature. This operation mode is suitable for summer period when there is no need for room heating 4 - WINTER mode - parallel alternating loading of all storage tanks. This mode is advisable in winter time, when we wish to use all available energy for DHW warming and room heating. 1 Month AUTO W O S O W * For factory settings see tables on pages 198 and 199! Service settings manual 30

31 SERVICE PARAMETERS Service parameters are arranged in groups S1, S2 and S3. With service parameters it is possible to activate or select many additional functions and adaptations of controller performance. When you select the required parameter group in the menu, a new screen opens: ENG - Parameters are locked Parameter mark Default value Parameter value MIN is the minimum possible parameter setting MAX is the maximum possible parameter setting Parameter description, (Help) You modify settings by pressing the button. Because parameters are locked a new screen opens to insert the code for unlocking: Factory set code is By pressing buttons and you mark the number which you want to modify and press the button. When the number flashes you can modify it by pressing buttons, and confirm it by pressing button. When the correct code is inserted, the controller unlocks the parameters for editing and returns to the selected group of parameters. Return back from unlocking by pressing button. Now you can modify the value of the unlocked parameter by pressing buttons,. The setting is confirmed by pressing the button. By pressing buttons, you can move to another parameter and repeat the procedure. You exit parameter settings by pressing the button. Change of service and functional parameters must be carried out only by a propperly qualified expert. 31 Service settings manual

32 Table with description of parameters : ENG Parameter Function Parameter description Setting range Default value S1.1 Hydraulic scheme Selection of hydraulic scheme. depends on controller type 211 S1.2 Code for unlocking the service settings This setting enables the change of code which is necessary to unlock the service settings. WARNING! Keep new code on a safe place. Without this code is impossible to change service settings S1.3 Temperature sensor type Selection of temperature sensors Pt1000 or KTY Pt KTY10 S1.4 Temperature round up You set the accuracy of displayed temperatures C C C 3-1 C 0 2 S1.5 Period of temperature logging By setting this field you define how often the measured temperatures are saved min 5 S1.6 Advanced temperature screen S1.7 Automatic shift of clock to summer/winter time S1.8 Anti-block function for pumps and valves Advanced screen means that while checking temperatures 0 - basic you can see measured and required or calculated temperature. 1 - advanced With the help of a calendar, the controller carries out the automatic changeover between summer and winter time. All outputs that haven t been activated in the last week are activated on Friday at 20:00 for 10 seconds. 0 - no 1 - yes 0 - OFF 1 - ON S1.13 Sensor T1 calibration Correction of displayed measured temperature for sensor T1. S1.14 Sensor T2 calibration Correction of displayed measured temperature for sensor T2. S1.15 Sensor T3 calibration Correction of displayed measured temperature for sensor T3. S1.16 Sensor T4 calibration Correction of displayed measured temperature for sensor T4. S1.17 Sensor T5 calibration Correction of displayed measured temperature for sensor T K K K K K 0 Service settings manual 32

33 Table with description of parameters : Parameter Function Parameter description Setting range Default value S2.1 Protection - cooling of When the temperature in the storage tank is higher than 0 - OFF 1 solar system the set point temperature, heating with the collectors stops. 1 - ON If then the collector temperature exceeds maximum temperature Tmax, the solar pump switches on again until collectors are cooled down to the value of hysteresis P1.18. In case the storage tank exceeds the maximum temperature, the solar pump stops unconditionally. ENG S2.2 Impulsive pump mode - tube collectors S2.3 Collector s frost protection Special algorithm activates the solar pump to switch -on for short intervals. This way you get realistic temperature of collectors. This function is used especially with vacuum (tube) collectors. This function is also possible with classic collectors if the sensor is fitted outside of the collector body. If the temperature drops bellow the set point value (P2.18), the solar pump switches -on to prevent freezing in the collectors and pipelines. NOTE: This setting is suitable only for climates areas where the temperature only occasionally drops bellow the freezing point. 0 - no 1 - yes 0 - OFF 1 - ON 0 0 S2.4 Order of storage tank priorities In a system with two or more storage tanks, you set the order of loading priority. 1 - seq. 1, seq...2,1 1 S2.5 Storage tank priority - operation interval If the system is loading (for a setted time) the non priority storage tank, the operation is temporarily stopped. This way controller (after setted pause interval S2.6) again loads the priority storage tank min 20 S2.6 Storage tank priority - pause interval This is the time in which controller waits for rise of collector 1 30 min 3 temperature, which needs to be 2 K or higher. If the rise is sufficient, controller waits for the differential condition for loading the priority storage tank to be fulfilled. If temperature rise isn't sufficient, the controller starts to load first nonpriority storage tank with fulfilled differential condition. S2.7 Reverse cooling of storage tank 1 Means that storage tank 1, if heated above the set-point temperature, can be forcibly cooled down to the set-point temperature. Cooling is achieved by means of collectors and pipe installation. 0 - no 1 - yes 0 S2.8 Reverse cooling of storage tank 2 Means that storage tank 2, if heated above the set-point temperature, can be forcibly cooled down to the set-point temperature. Cooling is achieved by means of collectors and pipe installation. 0 - no 1 - yes 0 S2.9 Reverse cooling of storage tank 3 Means that storage tank 3, if heated above the set-point temperature, can be forcibly cooled down to the set-point temperature. Cooling is achieved by means of collectors and pipe installation. 0 - no 1 - yes 0 33 Service settings manual

34 S2.10 Consider storage tank temp. 1 We define whether storage tank 1 should be loaded (by means of collectors) only to the set point temperature. 0 - no 1 - yes 1 ENG S2.11 Consider storage tank temp. 2 We define whether storage tank 2 should be loaded (by means of collectors) only to the set point temperature. 0 - no 1 - yes 1 S2.12 Consider storage tank temp. 3 With settings we define whether storage tank 3 should be 0 - no loaded (by means of collectors) only to the set point temperature. 1 - yes S2.13 Min. collector temp. We define whether and how the minimum collector temperature is considered. S2.14 Min. temp. of aux. heat source Q1 S2.15 Min. temp. of aux. heat source Q2 We define whether and how the minimum temperature of auxiliary heat source Q1 is considered. We define whether and how the minimum temperature of auxiliary heat source Q2 is considered. 0 - no 1 - yes 2 - yes, only for switch-on 0 - no 1 - yes 2 - yes, only for switch -on 0 - no 1 - yes 2 - yes, only for switch-on S2.16 Actuator speed Actuator running time, needed for a 90 turn. This data is considered at delayed switchovers with mixing valves. 1 8 min 2 S2.17 Regulation constant of the This setting is PI constant for 3 - point control of mixing mixing valve valve s 25 Service settings manual 34

35 Table with description of parameters : Parameter Parameter description Description Setting range Default value S3.1 Operation mode of solar pump R2 We define whether the pump R2 operates in ON/OFF mode or in RPM mode. RPM modulation of the pump is done with 5 stages from 40 to 100%. 0 - ON/OFF 1 - RPM 1 ENG S3.2 Min. stage for RPM modulation R2 Minimum stage for RPM modulation of pump R S3.3 R2 full-power operation time When the differential condition is fulfilled, the R2 runs at full power for a setted time s 20 S3.8 Operation mode of solar pump R3 We define whether the pump R3 operates in ON/OFF mode or in RPM mode. RPM modulation of the pump is done with 5 stages from 40 to 100 %. 0 - ON/OFF 1 - RPM 1 S3.9 Min. stage for RPM modulation Minimum stage for RPM modulation of pump R R3 S3.10 R3 full-power operation time When the differential condition is fulfilled, the R3 runs at full power for a setted time s Service settings manual

36 FUNCTION PARAMETERS ENG Function parameters are arranged in groups F1 and F2. Group F1 contains parameters to set the solar heat metering. Group F2 contains parameters for free programming of relay output R1 operation. The procedure for setting function parameters is the same as for service parameters (see page 31). Table with description of parameters : Parameter Function Description Setting range Default value F1.1 Heat metering With this setting we activate the system which measures acquired solar energy. 0 - OFF 1 - ON 0 F1.2 Medium Select transfer medium in the solar system. 0 - water Propylenglycol 2 - Ethylenglycol 3 - Tyfocor 4 - Tyfocor LS, G-LS F1.3 Antifreeze concentration Set the antifreeze concentration. By Tyfocor LS and G-LS this setting has no effect % 40 F1.4 Hot sensor Select the sensor which is in collectors. 1 - T1 (T3) 2 - T2 3 - T3 4 - T4 5 - T5 F1.5 Cold sensor Select the sensor Tc which is on the return pipe into collectors. F1.6 Flow meter With settings you define whether there is a built-in flow meter. 1 - T1 2 - T2 3 - T3 4 - T4 5 - T5 0 - NO 1 - YES F1.7 Impulse rate of flow meter You insert characteristic data of flow meter i.e. amount of volume per impulse. 0,1 100 l/imp 1 F1.8 Flow in first collector field If you do not use the flow meter, read out and set flow from the mechanic flow meter in first collector field when the pump is running at 100 % l/min 6 F1.9 Flow in second collector field If you do not use the flow meter, read out and set flow from the mechanic flow meter in second collector field when the pump is running at 100 % l/min 6 F1.10 Flow in first and second collector field Service settings manual If you do not use the flow meter, read out and set flow from the mechanic flow meter for both collector fields when both pumps are running at 100 %. This setting is used only by schems where both collector fields can operate simultaneously l/min 12

37 HEAT METERING Controllers KSW-E, KSW and KS2W enable simple and advanced metering of acquired solar energy. For heat metering is necessary to have a temperature sensor installed into solar collector s return pipe - cold sensor Tc. Heat metering is activated with parameter F1.1=1. Medium and its mixture is setted with parameter F1.2 and F1.3. ENG Simple heat metering By this metering principle is necessary to read out the max. amount of flow on mechanic flow meter and set it with parameter F1.8 for first collector field and with parameter F1.9 for second collector field (only by applications with 2 collector fields). By applications with two collector fields (scheme 236 and 248) is necessary to set also a sum amount of flow, when both circulation pumps are running. This setting is done with parameter F1.10. Amount of flow needs to be read out when pump is running at its full power or at 100 % rpm. To do that, manually activate circulation pump (see chapter Manual mode, page 20). Connect collector return pipe sensor Tc into terminals T5. Simple heat metering can be used by all schemes with exception of schemes 246 and 246b. Advanced heat metering with volume flow sensor For advanced heat metering is necessary to install volume flow sensor (impulse type). Advanced heat metering is activated with parameter F1.6=1. Impulse rate of installed flow meter is set with parameter F1.7. Connect collector return pipe sensor Tc into terminals T4 and adjust the cold sensor setting with parameter F1.5=4. Advanced heat metering is possible only by following hydraulic schemes: 211 to 220c, 222, 223, 232, 233, 234, 235, 236, 239 and 244 to 246b. Heat metering is in both cases only informational type and can be used only as a personal reference. Measured data cannot be used for energy billing or similar purposes. 37 Service settings manual

38 Table with description of parameters : ENG Parameter Function Description Setting range Default value F2.1 Dependence R1 from You define how R1 operation depends on other relays. 0 - none 0 other relays & - means that the selected relay has to be switched on 1 - & R2 for R1 to be able to switch- on &! - means that the selected relay has to be switched off for R1 to be able to switch- on 2 - I R2 3 - &! R2 4 - I! R2 I - means that R1 will switch- on always when selected 5 - & R3 relay is switched on I! - means that R1 will always switch- on when the selected relay is switched off 6 - I R3 7 - &! R3 8 - I! R3 For the selected relay with RPM regulation, it is considered as it is switched on when working inside the set limit of revolutions. IMPORTANT! For all operation conditions set by F2 parameters it is valid that they all have to be fulfilled at the same time in order R1 to be switched- on. F2.2 Time program for R1 Selection of required time program for operation R without 1 - prog. timer prog, timer prog. timer selected timer F2.3 Thermostatic operation Selection if R1 operates as a thermostat. 0 - no of R1 1 - yes 0 0 F2.4 Sensor for thermostatic Selection of sensor for thermostatic operation. 1 - T1 4 operation 2 - T2 3 - T3 4 - T4 5 - T5 F2.5 Thermostat hysteresis Hysteresis for thermostatic operation K 4 F2.6 Differential thermostat Selection if R1 works as a differential thermostat. 0 - no 1 - yes 0 F2.7 Heat source sensor for Selection of heat source sensor (higher temperature) 1 - T1 3 diff. thermostat for differential operation. 2 - T2 3 - T3 4 - T4 5 - T5 F2.8 Heat sink sensor for Selection of heat sink sensor (lower temperature) for 1 - T1 4 diff. thermostat differential operation. 2 - T2 3 - T3 4 - T4 5 - T5 F2.9 Switch-on difference Switch-on difference setting for differential thermostat K 8 F2.10 Switch-off difference Switch-off difference setting for differential thermostat K 3 F2.11 Switch-off delay Time set for switch-off delay s 0 F2.12 Switch-on delay Time set for switch-on delay s 0 Service settings manual 38

39 FACTORY SETTINGS In the menu FACTORY SETTINGS there are software tools to help with setting the controller. ENG RESET OF PARAMETERS FOR SELECTED HYDRAULIC SCHEME Restores all parameter settings P1, P2, P3 S2, S3, F1 and F2 to factory settings. RESET OF ALL CONTROLLER SETTINGS Restores all parameter settings P1, P2, P3, S1, S2, S3, F1 and F2 to factory settings. RESET OF TIME PROGRAMS Deletes current time programs and restores factory set time programs. SAVE USER'S SETTINGS Save current parameter values as user's settings. All sensors marked with an error (ERR) are reset to status (disconnected sensor). LOAD USER'S SETTINGS Load previously saved user's settings. Before carrying out any of above commands the controller demands confirmation of the selected command. CONTROLLER DATA If you choose this icon in the menu a new screen opens which shows controller data. There is a marking of the controller type and software equipment version. Exit the screen by pressing the button. 39 Service settings manual

40 INSTALLATION MANUAL ENG CONTROLLER INSTALLATION The KSW-E, KSW und KS2W controllers are installed directly on the wall or on DIN rail or in the system solar group opening. WALL INSTALLATION Install the regulator inside in a dry place, where it is not exposed to any strong electromagnetic fields. The controller is most common installed on the wall in the boiler room. Installation on the wall is carried out according to the following procedure: 1 1. In the area of installation drill 2 holes with 6 mm in diameter, app. 40 mm deep. Centres of holes must be 120 mm apart vertically. Insert screws anchors. Screw the screw in the upper anchor in a way that approximately 4 mm of gap remains between the screw head and wall. Installation manual 40

41 ENG Hang the controller on the upper screw. 3. Insert the lower screw and screw it in. MARKING AND DESCRIPTION OF TEMPERATURE SENSORS TABLE: Temperature sensors resistance type xx/pt (Pt-1000): Temperature Resistance Temperature Resistance Temperature Resistance Temperature Resistance [ C] [Ω] [ C] [Ω] [ C] [Ω] [ C] [Ω] Installation manual

42 CONTROLLER'S ELECTRIC CONNECTION ENG Each project with differential controller needs to base exclusively on customer design and calculations and needs to be in compliance with valid rules and regulations. Pictures, diagrams and text in this manual are intended solely as an example and the manufacturer does not accept any responsibility for them. If you use content of this manual as a base for your project, then you carry also full responsibility for it. Responsibility of publisher for unprofessional, wrong and false information and consecutive damage are explicitly excluded. We retain the right for technical errors, mistakes, changes and corrections without prior notice. Installation of controlling devices should be done by an expert with suitable qualifications or by an authorised organisation. Before you deal with the main wiring, make sure that the main switch is switched off. You have to follow the rules for low-voltage installations IEC and VDE 0100, law prescriptions for prevention of accidents, law prescriptions for environmental protection and other national regulations. Before you open the housing make sure all poles of electric supply are disconnected. Not following the rules this may lead to serious injuries such as burns or even risk of death. The controller must be connected to the power supply via a separating switch for all poles. The distance between poles by open contact must be at least 3 mm. For models KSW-E, KSW and KS2W are relays R2 and R3 designed as semi conductor relays for pump speed control. All low-voltage cables, such as temperature sensor cables, have to be routed separately from mains voltage cables. All connections of temperature sensors are carried out to the left, and main voltage connections to the right side of the controller. KSW-E KSW KS2W Installation manual 42

43 FLOW METER INSTALLATION The flow meter is installed in the return pipe of the solar system. When installing the flow meter please refer to the user manual that is included. After installing the flow meter you have to set operation parameters in the function parameters F1. ENG 43 User and settings manual

44 TECHNICAL DATA ENG General technical data Power supply voltage 230 V ~, 50 Hz Consumption 5 VA Relay output 4 (1) A ~, 230 V ~ Triac outputs 1 (1) A ~, 230 V ~ Degree of protection IP20 acc. to EN Safety class II acc. to EN Controller housing: ASA - thermoplastic Dimensions: 113 x 163 x 48 mm Controller weight: 391 g Ambient temperature: 5 C to 40 C Storage temperature: -20 C to 65 C Technical specifications Type of temperature sensors Pt1000 or KTY Minimal wire cross-section for sensors 0.3 mm 2 Energetic cable cross-section 0.75 to 1.5 mm 2 Energetic cables length max. 50 m Technical data 44

45 DECLARATIONS AND STATEMENTS DECLARATION OF CONFORMITY ENG Differential controllers KSW-E, KSW and KS2W meet the requirements and rules of the following directives: Directive for Electromagnetic compatibility 2004/108/EC, Low voltage directive 2006/95/EC, Directive for hazardous substances in electric and electronic appliances (Rohs) 2002/95/EC. Product description: Differential controllers KSW-E, KSW and KS2W Applied standards: EN : , EN : A1:2001, EN : , EN , EN : , EN : A1:2001. DISPOSAL OF OLD ELECTRICAL & ELECTRONIC EQUIPMENT Discarding old electrical and electronic equipment (valid for EU member states and other European countries with organized separate waste collection). This symbol on the product or packaging means the product cannot be treated as a household waste and it has to be disposed of separately via designated collection facilities for old electrical and electronic equipment (OEEO). The correct disposal and separate collection of your old appliance will help prevent potential negative consequences for the environment and human health. It is a precondition for reuse and recycling of used electrical and electronic equipment. For more detailed information about disposal of your old appliance, please contact you city office, waste disposal service or the shop where you purchased the product. 45 Declarations and Statemens

46 WARRANTY STATEMENT ENG This product complies with all the regulations and declared characteristics. We grant a 2 years' guarantee on the product, starting on the date of purchase. We will eliminate any defects in the product, resulting from defects in material or manufacture, malfunctions or imperfections. We retain the right to repair or completely replace the product, as per our own decision. This guarantee does not cover damages as a result of normal wear nor defects due to improper handling, installation and use of the product as well as defects having no influence on its' functionality and operation safety. This guarantee becomes void if repairs are made by unauthorized persons or unoriginal spare parts are used. For the service within the guarantee period, hand or send the complete product, together with the sales receipt, to the authorised service or dealer. The guarantee is valid in each country where this product is sold by OEG itself or by its authorized dealer. Declarations and Statemens 46

47 Differenzregler KSW-E, KSW und KS2W DEU EINLEITUNG Differenzregler KSW-E, KSW und KS2W sind moderne, von Mikroprozessoren gesteuerte Geräte. Die Differenzregler benutzen Digitale und SMT- Technologie. Sie sind für Regelung von Heizsystemen mit Sonnenkollektoren und unterstützender Wärmequelle bestimmt. Für die erste Inbetriebnahme des Reglers, siehe REGLEREINSTELLUNG BEI ERSTEINSCHALTUNG DES REGLERS (Seite 55)! 47

48 INHALT BEDIENUNGS- UND EINSTELLUNGSANLEITUNGEN BESCHREIBUNG DES REGLERS Aussehen des Reglers KSW-E, KSW und KS2W DEU GRAPHISCHER LCD DISPLAY UND DATENDARSTELLUNG Beschreibung der Symbole am Display Symbole zur Darstellung der Betriebsart Symbole zur Darstellung der Temperatur und anderer Daten Warnsymbole Displays zur Kontrolle der Daten Beschreibung und Aussehen des Hauptdisplays Warnungen REGLEREINSTELLUNG BEI ERSTEINSCHALTUNG DES REGLERS BENUTZEREINSTELLUNGEN Öffnen des Menüs und der Navigation Menüstruktur und Menübeschreibung Temperatureinstellung Betriebsartenwahl Zeitprogramme einstellen Benutzerfunktionen Grundeinstellungen Display Einstellung Daten Kontrolle HINWEISE ZU WARTUNGSEINSTELLUNGEN WARTUNGSEINSTELLUNGEN Reglerparameter Grundparameter Wartungsparameter Funktionsparameter Energiemessungen Werkseinstellungen Reglerdaten MONTAGEANLEITUNGEN MONTAGE DES REGLERS Wandmontage Fühlerbezeichnung und Fühlerbeschreibung Elektrische Anbringung des Reglers Anbringung des Volumenmessteils

49 TECHNISCHE DATEN ERKLÄRUNGEN UND GARANTIE Konformitätsbescheinigung des Herstellers Entsorgung von gebrauchten elektrischen und elektronischen Geräten Garantie HYDRAULIKSCHEMAS UND ELEKTROSCHEMAS MONTAGEPROTOKOLL NOTIZEN DEU 49

50 BEDIENUNGS- UND EINSTELLUNGSANLEITUNGEN BESCHREBUNG DES REGLERS AUSSEHEN DES REGLERS KSW-E, KSW UND KS2W DEU Graphisches Display 5 Deckelbefestigungsschraube 2 Taste (Esc zurücksetzen) 6 Taste (Menüanwahl, Anwahlbestätigung) 3 Taste (Hilfe) 7 Taste (Bewegung nach rechts, Wertzunahme) 4 Taste (Bewegung nach links, Wertabnahme) 8 Gerätdeckel Bedienungs- und Einstellungsanleitungen 50

51 GRAPHISCHER LCD DISPLAY UND DATENDARSTELLUNG Alle wichtigen Daten sind auf dem LCD Display ersichtlich. Die Daten blättert man durch Drücken der Tasten und durch. BESCHREIBUNG DER SYMBOLE AM DISPLAY SYMBOLE ZUR DARSTELLUNG DER BETRIEBSART Symbol Beschreibung DEU Regler arbeitet im automatischen Modus Regler arbeitet im automatischen Modus nach dem Zeitprogramm, oder. ON und OFF stellen den aktuellen Stand des Zeitprogramms dar. Manueller Betrieb Regler ausgeschaltet Einmaliges Einschalten der Brauchwassererwärmung Urlaubmodus eingeschaltet Rückkühlung des Speichers Überhitzungsschutz der Sonnenkollektoren eingeschaltet Frostschutz der Sonnenkollektoren eingeschaltet Legionellenschutzfunktion eingeschaltet Zustand des Relaisausgangs ON OFF oder Der freie Relaisausgang hat eine programmierte Funktion (Parameter F2) Drehzahl-Leistungsgrad der Pumpenregelung R2 und R3 Impuls-Einschaltung der Pumpe- Röhrenkollektoren (Parameter S2.2) 51 Bedienungs- und Einstellungsanleitungen

52 SYMBOLE ZUR DARSTELLUNG DER TEMPERATUR UND ANDERER DATEN Symbol Beschreibung Sonnenkollektortemperatur Temperatur des Brauchwassererwärmers oder des Wärmespeichers - unten DEU Temperatur des Brauchwassererwärmers oder des Wärmespeichers - oben Temperatur des Flüssigbrennstoffkessels Temperatur des Festbrennstoffkessels Temperatur des Kessels für Pellets Außentemperatur Temperatur des Beckenwassers Vorlauftemperatur oder Rücklauftemperatur Ist-Temperatur Soll-Temperatur oder ausgerechnete Temperatur T1, T2, T3, T4, T5 Fühlertemperatur T1, T2, T3, T4 und T5 Nummerierte Darstellung des Hydraulikschemas WARNSYMBOLE Symbol Beschreibung Warnung! Die maximal eingestellte Temperatur ist überschritten Warnung! Fühlerstörung MAX Überschreiten der maximalen Temperatur oder der Grenztemperatur Fühler nicht angeschlossen Fühlerkreis unterbrochen Fühler im Kurzschluss Bedienungs- und Einstellungsanleitungen 52

53 DISPLAYS ZUR KONTROLLE DER DATEN Alle wichtigen Daten sind auf dem graphischen LCD Display ersichtlich. BESCHREIBUNG UND AUSSEHEN DES HAUPTDISPLAYS Die Betriebsart des Reglers Aktives Zeitprogramm Aktive Funktionen. Zustand der Relaisausgänge Graphische Darstellung des Hydraulikschemas DEU Fühlersymbol und die Ist- Temperatur. Zeit und Datum 2s Warnungen Ist-Temperatur. Zustand der Relaisausgänge Fühlerbezeichnung Erweiterte Darstellung der Temperatur: Ist-Temperatur Soll-Temperatur Um die Temperatur und andere Daten durchzusehen, benutzt man die Tasten und. Die Nummer der Fühler und die Menge der angezeigten Daten, die im Display zu sehen sind, hängen mit dem gewählten Hydraulikschema und der Reglerbestimmungen zusammen. Welche Daten in der Hauptanzeige gezeigt werden, hängt von dem ausgewählten Schema ab. Wenn wir die Anzeige ändern wollen, wählen wir mit den Tasten oder die gewünschten Daten, und bestätigen die Auswahl mit drücken der Taste für 2 Sekunden. 53 Bedienungs- und Einstellungsanleitungen

54 WARNUNGEN Wenn eine der maximalen Temperaturen oder die Grenztemperatur der Sonnenkollektoren überschritten wird, zeigt der Regler die Symbole an. Im Falle einer Fühlerstörung, eines Schadens am Volumenmessteil oder an der Umwälzpumpe für Sonnenkollektoren, zeigt der Regler die Symbole an. DEU Was der Grund der Meldung ist, erfahren Sie beim Durchsehen der Daten, mit den Tasten und. Beispiel 1: ALARM T2 MAX Warnung! Die maximal eingestellte Temperatur ist überschritten. Beispiel 2: FÜHLERSTÖRUNG T3 Warnung! Fühlerstörung. Sobald der Alarm- oder Schadengrund beseitigt wird, erlischt die Meldung am Display. Bedienungs- und Einstellungsanleitungen 54