Composite Components for Automotive Engineering

Transkript

1 Composite Components for Automotive Engineering

2 Benteler-SGL Automotive Composites Joint Venture Partner We combine our competencies to provide more added value for our customers worldwide Many years of experience in the manufacturing processes of composite components Established supplier of composite parts (structure and design components) for the automotive industy Market- and engineering technical expertise, (e.g. in simulation) as a tier-1 supplier in the automobile sector Technology & Innovation Center: Research and Development for the future requirements of automobile components Global presence

3 Process Design Factor for Success the right process / the right level of automation The best opinion is a strong partner We offer our extensive experience in the manufacturing processes of composite components. Our expertise ranges include Resin Transfer Moulding timised production processes, we ensure quick delivery and high quality. We have the ability to produce both in small quantities and in larger series. Braiding Woven and non crimp fabric Tailored Fiber Placement (TFP) Preform technology Wet winding Resin Transfer Moulding (RTM) Wet pressing further technologies: infusions process wax core technology autoclave technology prepreg moulding process CNC milling Waterjet cutting Riveting / Fasteners Adhesive Technology Assembly

4 Structural- / Design Components Structural Components Benteler-SGL produces structural components for the automotive industry that conform to the highest requirements for mechanical stress and crash behaviour while simultaneosly reducing vehicle weight. Innovative solutions, such as the suitability for KTL coaching, are an example of the future potential for products with multi-material designs. Design Components Benteler-SGL supplies the automotive industry with design components that meet the highest surface and visual requirements, whilst adhering to both the relevant vehicle requirements as well as the comlex assembly of the entire system.

5 Composite leaf spring and CNG-Tanks Composite leaf spring Benteler-SGL supplies the full value chain from the development to the production of GFRP Leafsprings. A Composite leafspring design implements a weight saving potential of over 50% when compared to steel equivalents. Benteler-SGL presents itself as a partner for the full system development of transverse leafsprings, integrated into suspension modules, for passenger cars and light commercial vehicles, as well as longitudinal leafspring applications for pick up trucks. CNG-Tanks Through the production of CNG- Tanks from CFRP materials, a weight saving of 50 % can be achieved. Steel 0,8 kg/l, CFRP 0,3 kg/l Steel 4-5 /l, CFRP 6-7,5 /l dependant on tank volume In comparison to conventional steel tanks, CFRP tanks deliver an improved driving performance as well as a reduction in fuel consumption.

6 reinforced composites Carbon Composites A fascinating material with unlimited possibilities The success proves the claim: carbon composites are already used in many branches: automotive engineering, racing, aerospace techology, wind energy production, mechanical engineering, automation and robotics technology, medical technology and the sports industry. Carbon composites will convince you with a wide range of advantages such as: Extremely light Very high stability Long-lasting Multifunctional Non-corrosive High energy absorption in a crash Economical Attractive appearance Thanks to their outstanding material properties, carbon composites will be increasingly used in the key industies. Benteler-SGL wants to be a key part in shaping the future of this fascinating material.

7 Standard of Technologyand Quality Two partners - one Target Advancement through Innovation Due to the continuous development of technologies and processes, we not only meet the demands of our customers, but set new standards in terms of technology and quality. The continuous improvement of the current process chain, and the development of new production systems guarantee advancement in technology and quality. Procuction at Benteler-SGL Benteler-SGL stands for know-how, innovation and highest quality. ZERTIFIKAT Die Zertifizierungsstelle der TÜV SÜD Management Service GmbH bescheinigt, dass das Unternehmen ZERTIFIKAT Die Zertifizierungsstelle der TÜV SÜD Management Service GmbH bescheinigt, dass das Unternehmen Benteler SGL Composite Technology GmbH Fischerstraße Ried im Innkreis, Österreich Benteler SGL Composite Technology GmbH Fischerstraße Ried im Innkreis Österreich für den Geltungsbereich Entwicklung und Fertigung von Faserverbundbauteilen (mit Produktentwicklung gemäß Abschnitt 7.3) ein Qualitätsmanagementsystem eingeführt hat und anwendet. Durch ein Audit, Bericht-Nr wurde der Nachweis erbracht, dass die Forderungen der ISO/TS 16949:2009 Dritte Ausgabe erfüllt sind. Dieses Zertifikat ist gültig vom bis Zertifikat-Registrier-Nr.: /25 TMS IATF Zertifikat-Nr.: Bestandteil des Zertifikates ist ein Anhang. für den Geltungsbereich Herstellung von Faserverbundstrukturen und -komponenten ein Umweltmanagementsystem eingeführt hat und anwendet. Durch ein Audit, Bericht-Nr , wurde der Nachweis erbracht, dass die Forderungen der ISO 14001:2004 erfüllt sind. Dieses Zertifikat ist gültig in Verbindung mit dem Hauptzertifikat vom bis Zertifikat-Registrier-Nr /13 TMS München, Product Compliance Management München, Seite 1 von 2 Benteler-SGL has the recognition that the technologies and products meet the highest quality and safety standards.

8 Contact Benteler SGL Composite Technology GmbH Fischerstrasse Ried im Innkreis Austria Tel.: Fax: Benteler SGL Composite Technology GmbH Nr Ort im Innkreis Austria Benteler-SGL GmbH & Co. KG An der Talle Paderborn Germany