QIB Quality Association for Industrial Coating German Quality Mark QIB 工涂量会 - 德国

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1 QIB Quality Association for Industrial Coating German Quality Mark QIB 工涂量会 - 德国量准

2 QIB a german quality mark What is the QIB?QIB 是什么 The QIB is a quality association for industial coating of aluminium, steel and galvanized steel with electrophoretic coating and/or powder coating QIB 是一个在, 材, 等上行泳涂装或者涂的工量会 Pretreatment can be done chemical, mechcanical or in a combination of both 前理方式可以是化学的也可以是机械的或者是两者混合的 Wet paint will be implemented in the technical specification next year 关于液体涂料的相关范会在明年的技准上施

3 QIB a german quality mark What is the QIB?QIB是什么 After positive inspection by an independant testing institut (IFO Germany) the quality label is granted 涂厂在一次独立 IFO德国的后果合格的会授予量

4 QIB a german quality mark Why QIB? 什么需要QIB

5 Industriebeschichtung QIBQIB Qualitätsgemeinschaft a german quality mark Alexander-von-Humboldt-Str Schwäbisch Gmünd Why QIB? 8. Bilddokumentation 什么需要QIB Bild 1 Stahl nach 1500 h KK-Prüfung Stand: 06 / 2015 Bild 2 Aluminium nach 250 h ESS-Prüfung QIB-Prüfliste Labor Seite 6 von 7

6 QIB a german quality mark Why QIB? 什么需要QIB Every base material (aluminium, steel, galvanized steel) and pretreatment process (chemical / mechanical) can be covered by the QIB Quality Label QIB 量包含所有的基材和前理工化学的机械的 QIB technical specification is the only quality specification which covers electrophoretic coating QIB技准是唯一包含泳涂的欧洲量准 Not every product has to fulfil the high requirements for example of QUALICOAT (f.e. products for interior use). In the quality standard there are 6 coating levels (1 = low; 6 = very high) 不是所有品都需要足高的量要求的比如 QUALICOAT 比如品在内部使用在量准里有6个等 1最低 6最高

7 QIB a german quality mark Organisation 构 EC (is elected ) TC (is elected, rates inspections ) Managing Director (implements decisions of the TC, EC and members meeting TC和EC ) Members (coater Supporting Members ) (coating-supplier; pretreatment-supplier, testing instituts, testing devices supplier, etc. )

8 QIB a german quality mark Technical specifications and Inspection process Quality label after positive inspection 合格的后得 Deviations causes another inspection 不合格需要再次 1. Qualification 定 7. Quality Label 量 Quality label is skipped when main deviations are detected 果不合格会被取消 Independant testing institut 独立的机构 Neutral rating through TC TC 行中性估 3. In-House control内部控制 6. Independant inspection独立的 5. Storage for two years保存2年 Seite 8 trained staff 工培 chemical pre-treatment automatically自化学前理 necessary measurement devices existing and functional 必要功能完好的 2. Control of Coatability of parts 涂布性能 incoming Coating material 涂料 goods / Chemicals 化学品 storage原料 Storage 存控制/存 Test panels 板 4. Register In-House control pretreatment前理内部控制 In-House control test panels 板内部控制 In-House control end products 成品内部控制 Register of In-House contol of pre-treatment, test panels, end products 前理内部控制板成品

9 QIB a german quality mark General content of the quality specifications技准的概 General part主要部分 Definitions 定义 Coating system 涂装系统 Pre-treatment (mechanical, chemical or both) 前处理机械的化学的或者两者都有 General working regulations (control of incoming goods, storage, equipment etc.) 总体工作要求原料控制储存设备等 Regulations for reaching the licence 获得认证的要求 Special part electrophoretic coating 特殊部分泳涂 Special part powder coating 特殊部分粉末涂 Special part electrophoretic coating + powder coating 特殊部分泳涂 +粉末涂 Test procedures 程序 Approval of coating systems 通的涂料体系 Summary tables In-House control 表内部控制程序

10 Beanspruchungsgruppe VI: Die Stahl- oder Aluminiumteile werden aufgrund der sehr hohen Anforderungen für industrielle und Küsten- sowie OffshoreBereiche mit einer Schutzdauer von mehr als 25 Jahren mit QIB a german quality mark meist mehrschichtigen Beschichtungssystemen versehen. Bei Aluminium ist dies nur mit einer Voranodisation möglich. Eine Gegenüberstellung der QIB-Beanspruchungsgruppen mit den Korrosivitätskategorien der DIN EN ISO Teil 6 Korrosionsschutz von Stahlbauten durch Beschichtungssysteme und der hierin geforderten Prüfzeiten des neutralen Salzsprühtest gibt die nachfolgende Tabelle wieder: Coating Levels 涂 QIB level 等 testing duration according QIB level (h) testing duration according ISO (h) corrosivity categorie and durability according ISO C1 (very high) C2 (high) C3 (low) 240 C2 (high) C3 (medium) C4 (low) 480 C2 (very high) C3 (high) C4 (medium) C5 (low) C3 (very high) C4 (high) C5 (medium) C4 (very high) C5 (high) C5 (very high) * nur für Beschichtungen auf verzinktem Grundmaterial mit einer KTL-Grundierung bzw. bei Aluminium mit Voranodisation Die hier aufgeführten Qualitätsvorschriften dienen dazu, eine prozesssichere gleichmäßig hohe, auf den Anwendungsfall festgelegte Beschichtungsqualität zu formulieren.

11 A.1.5 QIB-Beschichtungssysteme Die Spezifikationen und Empfehlungen der ISO gelten nicht für Pulver- und KTLBeschichtungssysteme. Deshalb entwickelte die QIB die folgende Tabelle als Basis für die QIB a german quality mark Lizenzerteilung der Beschichtungsbetriebe. Die Tabelle enthält Angaben zur möglichen erreichbaren Beanspruchungsgruppe (auch abhängig von der jeweils eingesetzten Vorbehandlung) durch den Lizenznehmer, für die das System zugelassen werden kann. Die Beschichter können auch für niedrigere QIB-Beanspruchungsgruppen zugelassen werden, jedoch nicht für höhere als die in der Tabelle aufgeführten, auch wenn dies gemäß den Ergebnissen aus den Labortests theoretisch möglich wäre. QIB Coating System QIB涂装系 Die folgende Tabelle gibt einen Überblick über die erreichbaren Beanspruchungsgruppen auf dem jeweiligen Grundmaterial durch den Beschichter. base material aluminium powder coating layer aluminium with pre-anodizing 1 steel 1 2 sendzimir galvanized steel 1 2 Hot-dip galvanized steel 1 2 metal spray 1 2 aluminium, steel and galvanized steel with electrophoretic layer 0 aluminium with electrophoretic primer 1 steel with electrophoretic primer galvanized steel with electrophoretic primer A Vorbehandlung Der Beschichter verfügt entweder über eine mechanische Vorbehandlung (z.b. Strahlkabine)

12 QIB a german quality mark Maximum reachable Coating Level Pretreatment 最大可得的涂等 -前理 Pre-treatment degreasing 去脂 = Level 1 1 Pre-treatment iron phosphate 磷化 = Level 2 2 Pre-treatment conversion layer 有化膜的前理 = Level 5 5 (zinc phosphate, chromating, alt. pre-treatment 磷化化可前理) Pre-treatment conversion layer 有化膜的前理 = Level 6 6 (only galvanized material with KTL-Primer 只泳在基材上) Pre-anodizing 阳极氧化 = Level 6 (Al) 6 Mech. pre-treatment 机械前理 = Level 4 (Fe / Al) / = Level 5 (galvanized ) Mech. + chem. pre-treatment 机械+化学前理 = Level 5 5

13 QIB a german quality mark QIB Test panels QIB 板 Inspections only on tested panels!只板 Every coater gets the same panels 所有涂厂的板都是一的 (same charge 相同的用)

14 QIB a german quality mark In-House control chemical pre-treatment 化学前理的内部控制 G.3 Chemische Vorbehandlung und Beschichtungsprozess level tests Minimum testing once per day assessment of conversion coating according supplier s instructions -- according supplier s instruction weight of the conversion layer --- conductivity of rinsing water (last rinse) once a day once a day concentration, ph value and temperature of pre-treatment process baths according supplier s instructions drying temperature once a day, if possible

15 QIB a german quality mark In-House control mechanical pretreatment 机械前理的内部控制 G.2 Mechanische Vorbehandlung und Beschichtungsprozess level tests 1 2 chloride content of blasting agent minimum testing 3-6 once per month particle size distribution -- once a quarter grease freeness of the blasting agent --- once per week grease freeness of the surface after blasting once per day blast cleanliness every order dust removal every order surface roughness once per day assesment of the zinc layer once per shift twice a day (morning and late afternoon) dew point messurment Von den Eigenkontrollmaßnahmen kann abgesehen werden, wenn der mechanischen Vorbehandlung eine chemische Vorbehandlung folg

16 QIB a german quality mark In-House control powder coating test panels 粉末涂板内部控制 G.6 Prüfung an Probeblechen Pulverbeschichtung level tests II III IV V VI gloss once per order and shift more than 100 m² dry film thickness once per order and shift more than 100 m² adhesion once per order and shift more than 100 m² bending test once per order and shift more than 100 m² Impact resistance once per order and shift more than 100 m² once per week once a day time (min) 2) 3) remarks I machu-test wet adhesion minimum testing gem. Eigenkontrolle Kapitel E (Beschichtungsfläche) nicht bei gestrahltem Material mit 2 mm Blechstärke und bei feuerverzinktem Material nicht bei gestrahltem Material mit 2 mm Blechstärke

17 QIB a german quality mark In-House control powder coating end product 成品内部控制 G.6 Prüfung an Probeblechen Pulverbeschichtung level tests II III IV V VI gloss once per order and shift more than 100 m² dry film thickness once per order and shift more than 100 m² adhesion once per order and shift more than 100 m² bending test once per order and shift more than 100 m² Impact resistance once per order and shift more than 100 m² once per week once a day time (min) 2) 3) remarks I machu-test wet adhesion minimum testing gem. Eigenkontrolle Kapitel E (Beschichtungsfläche) nicht bei gestrahltem Material mit 2 mm Blechstärke und bei feuerverzinktem Material nicht bei gestrahltem Material mit 2 mm Blechstärke

18 QIB a german quality mark Testing Lab 室目 neutral salt spray test 中性 (Al / Fe / galvanized level 1-6 (125h 2200h) 基材) acetic acid salt spray test 酸性 (Al ) constant climate condensation water test 恒温冷凝水 (Al / Fe / galvanized 基材) filiform corrosion test (Al ) 状腐 chemical resistance 耐化学 level 3-6 (500h 2200h) level 1-6 (125h 2200h) level 5-6 (1000h) level 5-6

19 Lars Walther The new Deutsche Bahn Standard 新的德国准 Qualification of products and coaters 定和涂厂品

20 DBS The old rules of the game 以前的要求 Approvals for specific use 特殊使用的批准 The certified coating system only (Pretreatment + coating build-up) may be used +涂料体系 Available systems could normally not fulfil all requirements Exceptions in requirements had to be made The coated part only was examined,rarely monitoring of the coater. Substantial risk of loss especially by costs for assembly and disassembly as well as for Standstill

21 DBS The consequence 果

22 DBS The consequence 果

23 DBS What has changed? 有什么改 Implementation of a quality assurance system Qualification of product 产品鉴定 Qualification of coater 喷涂厂鉴定行量控系

24 DBS The qualification of products 品定 Diverse applications:不同的用 Aluminum or Steel 铝或铁 Internal or external 内部或外部 Decorative or technical 装饰性的或技术性的 Coating material 涂料 Matt, satin, glossy 哑光平光高光 Smooth, fine structure, coarse structure 光滑的平整的粗糙的 Qualification of product in RAL 3020, 7035, 9005 and RAL 9007, alternatively RAL 3005, 5010, 9010 and RAL 9006 定品的色是RAL 和9007或者RAL 和9006 Multiple qualification of a coating material 涂料有多重定 Fulfilment of DIN EN 足DIN EN

25 DBS Decorative or technical?装性的功能性的 Everything the passenger sees and could smear with graffiti 所有乘客能看到的和接触到的 High weather resistance高耐候性 High resistance to graffiti remover 耐涂去 Everything the passenger does not see directly 所有乘客不能直接看到的 High elasticity 高柔性 Resistance to stone impact and similar mechanical stress 耐石以及似的机械性能

26 DBS The qualification of products requirements DIN EN ISO 2409 Adhesive strength 附着力 DIN EN ISO 1519 Bend test 弯曲 DIN EN ISO Impact test 冲 DIN EN ISO 1520 Erichsen cupping test 杯突 DIN EN ISO 8227 Acetic acid salt spray test (Alu) 酸性 DIN EN ISO 8227 Neutral salt spray test (Steel) 中性 DIN EN ISO 恒温冷凝水 constant climate condensation water test 定品-要求

27 DBS Accelerated weathering DIN EN ISO (enontest) 加速老化 DIN EN ISO 氙灯 Requirement: 要求 duration of test: Decorative exterior area 外部装饰区域 1500h Technical exterior area 普通外部区域 1000h < 50% loss of gloss of initial value 保光率大于50% Change of colour 色差 RAL 3005, RAL 5010, RAL 9006/9007 Each 每个 ΔE*ab = 4,0 RAL 9010 ΔE*ab = 2,0

28 DBS Resistance against detergents and graffiti remover 耐清洗去除和涂 Requirements for detergents: 耐清洗要求 No swelling,没有膨胀 No delamination, 没有分层 Reduction of gloss level max. 20% of initial value; 最高损失20%的光泽 Colour measuring acc. VdL-RL 10 item 6 颜色测量根据VdL-RL 10第6 款 Requirements for graffiti remover: 耐涂去除要求 No lifting, 没有咬底 Slight swelling / delamination permitted 轻微的膨胀/分成 Reduction of gloss level max. 20% of initial value;最高损失20%的光泽 Colour measuring acc. VdL-RL 10 item 6 颜色测量根据VdL-RL 10第6 Test for款resistance against graffiti remover only in decorative range! 耐涂去除只在装性域

29 DBS The qualification of coaters 涂厂定 Differentiation between: Aluminum/Steel; Interior/Exterior 区分 / 内部/外部 Order-based documentation of pre-treatment 基于的前理文件 Order-based self-control and documentation of self-control 基于的内部控制和内部控制文件 Measuring of coating thickness and gloss level on final product 成品膜厚和光 Retention obligation 保留 Examination of coater by independent, accredited testing institut every two years 每2年由独立的机构涂厂行 Recognition of quality labels as for instance QIB, as the requirements are essentially fulfiled and an annual examination of coaters takes place. 量的可 QIB 要求基本上得到足并涂厂行年度

30 DBS Order-based self-controll 基于的内部控制 Measuring of layer thickness 膜厚 Measuring of gloss level 光 Cross-cut test 划格 Impact test 冲 Bend test 弯曲 Boiling test 耐沸水 Duration of test: Exterior area 外部区域 120 min Interior area 内部区域 30 min Requirements:要求 No blistering or delamination;没有起泡和分 Cross-cut test (0- after 1h storage at room temperature室温下冷却1小后划格 0-1

31 Regular DBS exterior control Examination of protection against corrosion 常的外部控制-防腐 Every one year examination of coater regarding equipment and pretreatment on-site by a independant, accredited test-institute 机构每1年会涂厂的和前理方式行 Taking of test-panels 自 Performance of corrosion-test (AASS; NSS; KK) 腐性能中性恒温冷凝水 Steel after 250 h NSS 中性 250h后材板 Steel after 1500 h NSS1500h中性后酸性材

32 DBS Summary All products fulfil the same requirements 所有品足相同的要求 No exceptional regulations 没有例外选项 It can be selected from several products 涂装系可以有不同 Increase of quality of coating by on-site control of production 通控制生工提升量 Reliability by documented self-control and by exterior control 通内部控制文件和外部控制提升可靠性 Accepted quality labels as QIB or QALICOAT are licensed, thus the procedure of monitoring is simplified 被接受的量志比如QIB和 QUALICOAT 的涂厂控程序可以化

33 DBS Summary The coaters membership in a acknowledged quality association is accepted as quality certification.被可的量会的涂厂会可以被是有量保的 The proof is provided by a valid license certificate. The folloing licenses are accepted:由有效期内的提供明以下都是可接受的 QIB: Aluminum and steel interior area = stress-group II; 和内部区域 Aluminum and steel exterior area = stress-group IV or higher 和外部区域 Qualicoat: Aluminum interior/exterior area... 内部/外部区域 Source来源: DBS