SAP Condition-Based Maintenance rapiddeployment. Solution Summary

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1 SAP Condition-Based Maintenance rapiddeployment solution Solution Summary

2 Solutions for specific business needs Business challenges Critical asset failures which can have serious environmental and enterprise level consequences as demonstrated by recent highprofile industrial catastrophes Finding a CBM solution that has low entry, low TCO, and leverages existing SAP investments Traditional time or counter-based maintenance strategies missing a dynamic component leading to higher maintenance cost 2011 SAP AG. All rights reserved. 2

3 Get started with condition-based maintenance quickly and affordably SAP Condition-Based Maintenance rapid-deployment solution SAP Condition-Based Maintenance rapiddeployment solution enables your organization to perform maintenance only when necessary by arming maintenance teams with sophisticated intelligence and comprehensive asset health dashboards. The solution also enables manual and automatic triggering of maintenance workflow leveraging through native integration with the SAP Enterprise Asset Management (SAP EAM) solution. Business benefits Minimize risks and stay in compliance via alerts of imminent catastrophic asset failures Reduce overall maintenance cost by reducing unnecessary maintenance Manage investment risk by starting with a baseline scope and then scale it gradually Improve production attainment rate as a result of fewer unplanned interruptions Reduce maintenance due to fewer reactive repairs of broken equipment Support effort to stay within regulatory compliance Reduce maintenance rework and mean-time-torepair (MTTR) Operate equipment in an economically and environmentally sustainable way 2011 SAP AG. All rights reserved. 3

4 What s included solution scope Integration The condition-based maintenance process is automated by leveraging seamless and real-time integration between a shop floor monitoring system and SAP Enterprise Asset Management. Dashboards Intuitive dashboards allow your maintenance team to easily access and visualize information related to condition-based maintenance that shows the health of your enterprise assets. Charts Equipment operators can view asset performance and multivariable charts to better understand performance history and the relationship between measurement points to drive maintenance decisions 2011 SAP AG. All rights reserved. 4

5 Go live in as few as 7 weeks What s included Service scope Enable condition-based maintenance for a set of critical equipment at a single plant and shop floor system Enable SAP MII connectivity for existing shop floor system via SAP Plant Connectivity software Set up critical asset structure data Configure up to 5 measurement points or tags per equipment (examples include pressure, temperature, vibration, and flow) Set up plant database for storing shop floor aggregate data Deploy three predefined CBM dashboards Manual transactional data entry screen in SAP MII Maintenance notification in SAP ERP Central Component (SAP ECC) Set up archiving of shop floor aggregate data A special step-by-step guide describes each activity during the deployment 2011 SAP AG. All rights reserved. 5

6 System requirements SOFTWARE SAP ECC 6.0 Ehp4 or above SAP Manufacturing Integration & Intelligence (SAP MII) on SAP NetWeaver CE 7.3 version 12.2, SP 4 or above SAP Plant Connectivity 2.2, SP03 or above SAP BusinessObjects Dashboards 4.0 SP4 or above* SAP 3D Visual Enterprise application (optional) DATABASE SAP HANA 1.0 SP5 or above (optional) ** * required only for customizing dashboards ** SAP HANA content supporting cross-plant implementation is provided. However, the standard service offering supports a single plant implementation SAP AG. All rights reserved. 6

7 RDS Condition Based Maintenance (CBM) Der Service ermöglicht es Ihnen, mit SAP Condition Based Maintenance kritische Anlagenzustände in Echtzeit in Ihrem Unternehmen zu erkennen. Dazu werden der Instandhaltung umfassende Dashboards für den Anlagenzustand zur Verfügung gestellt. Die Lösung ermöglicht das manuelle und automatische Auslösen von Instandhaltungs-Workflows durch die Integration zu SAP EAM. Ausgangslage / Anforderungen Großunternehmen und Mittelstandskunden in allen Industriezweigen mit kritischen Anlagen, deren Ausfall weitreichende Konsequenzen für das Unternehmen und die Umwelt hätte SAP ERP Kunden, die SAP EAM / Instandhaltung für Ihre Anlagen nutzen und denen die Möglichkeiten im Rahmen der traditionellen, vorbeugenden Instandhaltung mit nicht ausreichen Preis: auf Anfrage Kontakt: Reimo Barz Verwandte Services RDS für Visual Enterprise ( ) RDS für Asset Analytics ( ) Servicenummer: Leistungsbeschreibung Basierend auf SAP EE 6.0, SAP MII und SAP Plant Connectivity wird eine lauffähige Lösung mit einem Best Practices-Ansatz implementiert Dashboards ermöglichen Verantwortlichen in der Instandhaltung die Überwachung des Anlagenzustands in Echtzeit Trendanalysen lassen Probleme frühzeitig erkennen und vorbeugen Warnungen in Echtzeit ermöglicht eine umgehende Reaktion Triggern von IH Workflows durch die Integration zu SAP ERP EAM verringert Ausfallzeiten und verbessert die Anlagenverfügbarkeit Einführungszeit ca. 8 Wochen Ihr Nutzen Verhindern von Ausfallzeiten durch frühzeitiges Erkennen von Problemen an kritischen Anlagen Vergleich aktueller vs. Ziel Performance in Echtzeit Trendanalysen um Wartungen zu optimieren 2011 SAP AG. All rights reserved. 7

8 You are interested? Please do not hesitate to contact me: Jörg Lange Service Portfolio Manager Manufacturing & High Tech SAP Deutschland AG & Co. KG Am Schimmersfeld Ratingen Mobile: Fax: mailto:

9 2014 SAP AG or an SAP affiliate company. All rights reserved. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG or an SAP affiliate company. SAP and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG (or an SAP affiliate company) in Germany and other countries. Please see for additional trademark information and notices. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors. National product specifications may vary. These materials are provided by SAP AG or an SAP affiliate company for informational purposes only, without representation or warranty of any kind, and SAP AG or its affiliated companies shall not be liable for errors or omissions with respect to the materials. The only warranties for SAP AG or SAP affiliate company products and services are those that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting an additional warranty. In particular, SAP AG or its affiliated companies have no obligation to pursue any course of business outlined in this document or any related presentation, or to develop or release any functionality mentioned therein. This document, or any related presentation, and SAP AG s or its affiliated companies strategy and possible future developments, products, and/or platform directions and functionality are all subject to change and may be changed by SAP AG or its affiliated companies at any time for any reason without notice. The information in this document is not a commitment, promise, or legal obligation to deliver any material, code, or functionality. All forward-looking statements are subject to various risks and uncertainties that could cause actual results to differ materially from expectations. Readers are cautioned not to place undue reliance on these forward-looking statements, which speak only as of their dates, and they should not be relied upon in making purchasing decisions SAP AG or an SAP affiliate company. All rights reserved. Customer 9

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