Innovation Symposium

Transkript

1 16th International Essen Welding Fair September 12 17, 2005, Essen, Germany Joining Cutting Surfacing Innovation Symposium Presented by Research Association Welding and Allied Processes of the German Welding Society (DVS) Hall 9.1 booth 139 Applied Research in Joining Technology: Newest Results and Applications 31 Research Institutes introduce results from over 100 applied research projects Daily lecture serie Meet American Scientists Guided Tours: From research to industrial implementation Round table meet politicians Promoted by Messe Essen and the German Welding Society (DVS) June 1, 2005

2 Outline daily at the Symposium (noon): Meet American Scientists Monday, September 12, 2005 mornings Joining technology I afternoon Laser beam welding Tuesday, September 13, 2005 mornings Joining technology II afternoon Spectra and offer of the GSI within applied research Underwater Welding and Cutting Wednesday, September 14, 2005 mornings Joining technology III afternoon Examination and characterization of joints safety and health Thursday, September 15, 2005 mornings Brazing and soldering afternoon Micro joining technology Friday, September 16, 2005 mornings Thermal spraying afternoon Simulation and design In the day time: round table - meet politicians Guided Tours to fair booths of attending companies Saturday, September 17, 2005 mornings Lightweight structures and high strength steels in car body constructions

3 Symposium Monday, September 12, 2005, mornings Joining technology I ISF Welding and Joining Institute, RWTH Aachen 10:45 a.m. Arc joining of steel/aluminum connections Dipl.-Ing. Frank Höcker Professur Fügetechnik und Montage, TU Dresden 11:00 a.m. Aluminum-steel-interconnections realized by MIG-welding Dipl.-Ing. Jörg Zschetzsche, Prof. Dr.-Ing. Uwe Füssel, Dipl.-Ing. Radmila Vranakova; Dr.-Ing. Sven Jüttner FB Maschinenbau/Wirtschaftsingenieurswesen, Hochschule Anhalt 11:15 a.m. New technique for joining parts by flux drilling and pressing set as example for novel disperse steel sheets Prof. Dr.-Ing. Kurt Koppe Professur Fügetechnik und Montage, TU Dresden 11:30 a.m. Thermal loaded light weight screw connections Dipl.-Ing. Andreas Ehrich, Prof. Dr.-Ing. Uwe Füssel, Dipl.-Ing. Volker Johne Laboratorium für Werkstoff- und Fügetechnik, Universität Paderborn 11:45 a.m. Research trends in poor thermal join technology Prof. Dr.-Ing. Ortwin Hahn 12:00 a.m. Mechanical joining and adherence for innovative mixed constructions Prof. Dr.-Ing. Ortwin Hahn Institut für Werkstoffkunde, Schweißtechnik und Spanlose Formgebungsverfahren, Technische Universität Graz 12:15 p.m. JOIN the austrian network of competence for joining technology Prof. Dr. Horst Cerjak, Dr. Norbert Enzinger, IWS TU Graz Dr. Klaus Wichart, SZA Wien 1:00 p.m. Meet American Scientists

4 Monday, September 12, Laser Beam welding 2005, afternoon Laser Zentrum Hannover e.v. 1:45 p.m. High frequent beam oscillation for improved process steadyness at laser beam welding with high pool crater dynamics Dipl.-Ing. Olaf Berend Witzenmann GmbH, Pforzheim 2:00 p.m. Improvement of the connection properties by thermomechanical aftertreatment of laser beam welded titan materials Dipl.-Ing. Gerald Kolbe Fraunhofer Institut für Werkstoff- und Strahltechnik 2:15 p.m. Laser beam welding within the powertrain sector Dipl.-Ing. Uwe Stamm Laser Zentrum Hannover e.v. 2:30 p.m. Remote-Welding as a productivity increasing tool Dipl.-Ing. Jörg Hermsdorf, Dr. rer. nat. Rainer Kling Bundesanstalt für Materialforschung- und prüfung, Berlin 2:45 p.m. Laser plasma powder hybrid welding of stainless steels Dr.-Ing. Thomas Kannengießer 3:00 p.m. Solidification morphology in laser hybrid welding Dipl.-Ing. Martin Wolf Institut für Werkzeugmaschinen und Betriebswissenschaften, TU München 3:15 p.m. Bifocal hybrid laser beam welding of light weight structures M.Sc. B.A. Hons (Cambridge, UK) Andreas Trautmann (iwb) Linde AG, Unterschleißheim 3:30 p.m. Gas influence at laser treatment of materials - new insights Dr. rer. nat. Wolfgang Danzer Institut für Kunststoffverarbeitung, RWTH Aachen 3:45 p.m. Influence of die casting parameters on the weld seam quality in penetrating laser beam welding of plastics Dr.-Ing. Reiner Lützeler, Dipl.-Ing. Wolf-Martin Hoffmann Laser Zentrum Hannover e.v. 4:00 p.m. Penetrating laser beam welding of thermoplastics Dipl.-Phys. Alexander von Busse Thumm Technologie GmbH, Nürtingen 4:15 p.m. Laser beam welding in comparison with alternative joining methods Dr.-Ing. Claus Thumm

5 Tuesday, September 13, Joing technology II 2005, mornings Institut für Füge- und Schweißtechnik, TU Braunschweig 10:15 a.m. Welding of aluminum die-casting Dr.-Ing. Helge Pries Institut für Kunststoffverarbeitung, RWTH Aachen 10:30 a.m. Options in process monitoring for ultra sonic welding of plastics by application of digital generators Dipl.-Ing. Meik Kostrzewa Professur Fügetechnik und Montage, TU Dresden 10:45 a.m. Made-to-measured circuit boards by patch-work-technique Dipl.-Ing. Fritz Liebrecht; Prof. Dr.-Ing. Horst Kleinert; Prof. Dr.-Ing. Uwe Füssel Institut für Werkstofftechnik u. Verbundwerkstoffe / Werkstoffverbunde, Universität Kassel 11:00 a.m. Adherence of stainless steel-, aluminum- and zinc coated-tubes for the manufacturing of handrails and similar parts Prof. Dr.-Ing. Michael Schlimmer ISF Welding and Joining Institute, RWTH Aachen 11:15 a.m. Atmospheric electron beam A modern tool in joining technology Dipl.-Ing. Heinrich Masny Institut für Werkstoffkunde, Universität Hannover 11:30 a.m. Non-vacuum electron beam welding of coated, high-tensile thin sheet-steel Dipl.-Ing. Katharina Lau Laboratorium für Werkstoff- und Fügetechnik, Universität Paderborn 11:45 a.m. High-speed joining of mixed constructions Prof. Dr.-Ing. Ortwin Hahn Pulsar Ltd, Israel 12:00 a.m. Magnetic Pulse Technology for Welding similar and dissimilar Materials Dr Victor Shripman, Oren Gafri 12:15 Meet American Scientists Lockheed Martin Missiles and Fire Control / Dallas/Texas, USA Welding on the international space station Ernest D. Levert, P.E.

6 Tuesday, September 13, 2005, afternoon Spectra and offer of the GSI within applied research SLV Duisburg 1:45 p.m. Spot welding of three sheet joints Dipl.-Ing. Stefan Schreiber 2:00 p.m. Spot welding of high strength steels Dipl.-Ing. Stefan Schreiber 2:15 p.m. Application of flat wire electrodes in totally mechanized MSG-welding of higher strengthened fine grained construction steel Dipl.-Ing. Markus Holthaus SLV Halle 2:30 p.m. MSG-deposit welding with flat wire electrodes Dipl.-Ing. Jörg Herrmann 2:45 p.m. Electron beam welding with filler metal Dipl.-Ing. Jan Neubert SLV München 3:00 p.m. Penetration welding of shear connector anchors in practice A new challenge Dipl.-Ing. Andreas Jenicek 3:15 p.m. Application limits in shear connector welding of unlike kind material Dipl.-Ing. Andreas Jenicek 3:30 p.m. Status colloquy to the underwater welding and cutting Special applications for underwater welding in practice Dr.-Ing. Peter Szelagowski, IBfU, Elmshorn Underwater welding State of the art Dr.-Ing. Peter Szelagowski, IBfU, Elmshorn Quality assurance at the underwater welding Dr.-Ing. Peter Szelagowski, IBfU, Elmshorn Education for underater welding and cutting Dr.-Ing. Matthias Pöge, SLV Hannover round table conference Topic: Scientific-technical co-operation on underwater welding and cutting - future-prospects and objectives

7 Wednesday, September 14, 2005, mornings Joining technology III Institut für Schweißtechnik und Trennende Fertigungsverfahren, TU Clausthal 10:15 a.m. MSG-Flat wire welding of aluminum materials Prof. Dr.-Ing. Volker Wesling, Dipl.-Ing. Erhard Scholz Institut für Fertigungstechnik/Schweißtechnik, TU Chemnitz 10:30 a.m. MSG-Tandem welding with cored wire electrodes Dipl.-Ing. Stefan Thurner Institut für Fügetechnik und Werkstoffprüfung ggmbh, Jena 10:45 a.m. Joint welding of high strengthened construction steels with general steels Dr.-Ing. Heinz Heinemann Institut für Schweißtechnik und Trennende Fertigungsverfahren, TU Clausthal 11:00 a.m. High-frequency welding of high strengthened steels Dipl.-Ing. Tim Rekersdrees, Prof. Dr.-Ing. Volker Wesling Fachgebiet Fertigungstechnik, TU Ilmenau 11:15 a.m. Automated 3-D deposit welding Prof. Dr.-Ing. Johannes Wilden, Dr.-Ing. Jean-Pierre Bergmann Institut für Schweißtechnik und Trennende Fertigungsverfahren, TU Clausthal 11:30 a.m. Wear characteristics of mono carbide strengthened protective coatings Dipl.-Ing. Jörg Oligmüller, Prof. Dr.-Ing. Volker Wesling 11:45 a.m. Plasma-powder-deposit welding of nickel based alloys Dipl.-Ing. Andreas Bock, Prof. Dr.-Ing. Volker Wesling ISF - Welding and Joining Institute, RWTH Aachen 12:00 a.m. Advanced Trough-the-Arc Sensors with Rotating Torch Prof. Dr.-Ing Ulrich Dilthey 12:15 Meet American Scientists Bundesanstalt für Materialforschung und -prüfung, Berlin Characerization of Magnesium Alloy Welds Prof. Dr. Carl E. Cross, Senior Scientist, BAM Department of Mechanical and Industrial Engineering University of Manitoba / Winnipeg, Canada A New Pre-Weld Heat Treatment to Produce Crack-free Welds in Inconel 738LC Superalloy By Gas Tungsten Arc Welding Prof. Mahesh C. Chaturvedi, N.L. Richards and A. Thakur

8 Wednesday, September 14, 2005, afternoon Examination of joints Lehrstuhl für Qualitätswesen, Universität Dortmund 1:45 p.m. Overview to the ZfP-Process Dr.-Ing. Reiner Zielke 2:00 p.m. Examination of US-torsion welded parts Dr.-Ing. Reiner Zielke 2:15 p.m. Quantification of varied examination strategies with QUINTE simulator Dr.-Ing. Reiner Zielke Institut für Werkstoffkunde, Universität Hannover 2:30 p.m. Eddy current technique for inspection of weld seams Dr.-Ing. Wilfried Reimche Fraunhofer Institut für Zerstörungsfreie Prüfverfahren, Saarbrücken (+ Entwicklungszentrum für Röntgentechnik) 2:45 p.m. Non-destructive on- and off-line determination of the ground thickness of clinch spots Dr. Eckardt Schneider, Dr.-Ing. Michael Disqué 3:00 p.m. Process integrated dry ultra sonic examination of laser weld seams in tailored blanks Dr. Hans-Jürgen Salzburger Strength durability of joined components Institut für Füge- und Schweißtechnik, TU Braunschweig 3:15 p.m. Strength durability of joined parts - objects and problem progamme of a cluster project Dipl. Phys. Tim Welters 3:30 p.m. Fatigue behaviour of welded joints Dr.-Ing. Thomas Nitschke-Pagel Institut für Fertigungstechnik/Schweißtechnik, TU Chemnitz 3:45 p.m. Analytic stability proof of spot-wise joints Dipl.-Ing. Stefan Thurner Savety and health ISF - Welding and Joining Institute, RWTH Aachen 4:00 p.m. Registration and benchmarking of welding smoke emissions Dipl.-Ing. Karl Holzinger

9 Thursday, September 15, Brazing and soldering 2005, mornings Fraunhofer Institut für Zerstörungsfreie Prüfverfahren, Saarbrücken (+ Entwicklungszentrum für Röntgentechnik) 10:15 a.m. Volume computed tomography for non-destructive materials testing: Computed tomography at micro brazed joints Dr. Randolf Hanke Institut für Werkstoffkunde, Universität Hannover 10:30 a.m. Flux free ultra sonic assisted flame brazing Dr.-Ing. Kai Möhwald Lehrstuhl für Qualitätswesen, Universität Dortmund 10:45 a.m. Non-destructive testing of soldered/brazed joints Dr.-Ing. Reiner Zielke Institut für Schweißtechnik und Trennende Fertigungsverfahren, TU Clausthal 11:00 a.m. Plasma brazing of surface refined thin sheets Dr.-Ing. Antonia Schram, Prof. Dr.-Ing. Volker Wesling Institut für Oberflächentechnik, RWTH Aachen 11:15 a.m. Plasma brazing of magnesium alloys Dipl.-Ing. Jürgen Rösing 1 Lehrstuhl für Verbundwerkstoffe, TU Chemnitz; 2 Institut für Produktionstechnik, Westsächsische Hochschule Zwickau (FH) 11:30 a.m. Active brazing of diamond to metal within the manufacturing of diamond tools Dipl.-Ing. Ina Hoyer 1, Prof. Dr.-Ing. Bernhard Wielage 1, Prof. Dr.-Ing. Holger Klose 2 11:45 a.m. Novel brazing metals and brazing metal application types for joining light weight metals Dipl.-Ing. Thomas Grund 1, Prof. Dr.-Ing. Bernhard Wielage 1 Lehrstuhl für Verbundwerkstoffe, TU Chemnitz 12:00 a.m. Manufacturing of nano structured particle strengthened braze powders by high energy ball milling Dr.-Ing. Andreas Wank, Prof. Dr.-Ing. Bernhard Wielage 12:15 Meet American Scientists North America ESAB Welding & Cutting Products, Florence / U.S.A Filler Alloy Selection for Aluminum Tony Anderson, CEng SenMWeldI, Corporate Technical Training Manager in the day time: round table conference - discussions with politicians and representatives about applied research

10 Thursday, September 15, Micro joining technology 2005, afternoon Lehrstuhl für Aufbau und Verbindungstechnik, Universität Freiburg 1:45 p.m. Reliability optimization by simulation within micro joint technology Prof. Dr.-Ing. Jürgen Wilde, Dipl.-Ing. Elena Zukowski 2:00 p.m. Influence of design method and technique for joining parts on the accuracy of micro mechanical sensors Prof. Dr.-Ing. Jürgen Wilde, Dipl.-Ing. Erik Deier Fraunhofer Institut für Fertigungstechnik und Angewandte Materialforschung, Bremen 2:15 p.m. Poor stress assembling of sensors and micro optical components by micro adhesives technology Dr.-Ing. Thomas Gesang 2:30 p.m. Heat transmission characterization through thin adhesive layers Dr. Malte Kleemeier Institut für Werkstofftechnik und Verbundwerkstoffe / Werkstoffverbunde, Universität Kassel 2:45 p.m. Determination of characteristical data for the calculation and design of adhesives micro joints Prof. Dr.-Ing. Michael Schlimmer, Dr.-Ing. Jörg Bornemann Fraunhofer Institut für Zuverlässigkeit und Mikrointegration, Berlin 3:00 p.m. Reliability aspects of wire bond contacts Dr.-Ing. Martin Schneider-Ramelow 3:15 p.m. Reliability of brazed joints for high temperature electronics Dr.-Ing. Mathias Nowottnick Fraunhofer Institut für Werkstoffmechanik, Freiburg 3:30 p.m. Benchmarking of the micro welded joint at wire bonding of micro electronic units Dr. Matthias Petzold In the day time - Guided Tours to the fair booths of the companies: Böhler-Thyssen Schweißtechnik GmbH Harms & Wende GmbH & Co. KG Steigerwald Strahltechnik GmbH Fronius Deutschland GmbH Bosch Rexroth AG DURUM Verschleißschutz GmbH Matuschek Messtechnik GmbH TBI Industries GmbH & Co. KG GTV mbh lecture at the fair booth of RIFTEC GmbH Friction Stir Welding From Research to industrial Implementation Dr.-Ing. Axel Meyer

11 Friday, September 16, 2005, mornings Thermal spraying Institut für Werkstoffkunde, Universität Hannover 10:15 a.m. Selective removal of thermal sprayed coatings Dr.-Ing. Ralf Versemann 10:30 a.m. Coating of light weight alloys basing on Magnesium by thermal spraying Dr.-Ing. Kai Möhwald NaCoLab-Project as part of the NanoMobil programmes, funded by BMBF (Ministry of Education and Research): 10:45 a.m. Nano-crystal Composite Coatings with Nano-structures applied to Aluminum bores Dipl.-Ing. Gerhard Flores, Gehring FmbH & Co. KG FORD Forschungszentrum Aachen 11:15 a.m. Thermal Spray of Cylinder Bores with the Ford PTWA Process Dr.-Ing. Clemens Verpoort Institut für Oberflächentechnik, RWTH Aachen 11:30 a.m. EasyFoam processing: surface refinement of metallic foams Dipl.-Geow. Katharina Richardt 11:45 a.m Micro plasma spraying, a method for medical implants Dr.-Ing. Lidong Zhao Sulzer Metco WOKA 12:00 a.m. Materials for plasma deposit welding of wear coatings Dipl.-Ing. Ulrich Morkramer 12:15 Meet American Scientists Ford Motor Company, Dearborn/Illinois, USA / Materials Research and Advanced Engineering Manufacturing and Vehicle Design Research Lab Advanced Joining and Assembly of the 2005 Ford GT Aluminium Supercar - Lecture focus: Automated MIG Welding, Pressure roll bonding, Friction stir welding of the car body Dr. Matthew J. Zaluzec

12 Friday, September 16, 2005, afternoon Simulation and design Status colloquy Anchorman: Dr.-Ing. Manfred Kaßner, LHB Alstom, Salzgitter Working Committee of Weld Simulation: Contributions of OEM representatives 1:45 p.m. Simulation of Weld Distortion Requirements of the Industry (status report) Representatives (BMW, DaimlerChrysler, Audi, VW) Institut für Füge- und Schweißtechnik, TU Braunschweig 2:15 p.m. Joining process simulation - Innovative applications of informatics (DVS-Study) Prof. Dr.-Ing. Klaus Dilger, Dipl.-Phys. Tim Welters ISF- Welding and Joining Institute, RWTH Aachen 2:45 p.m. Welding process simulation Dr.-Ing. Vitaliy Pavlyk CFX Berlin Software GmbH 3:00 p.m. CFD-based welding process simulation exemplified on MSG-welding Dr. rer. nat. Andreas Spille-Kohoff Gesellschaft zur Förderung angewandter Informatik e.v., Berlin 3:20 p.m. Numeric thermomechanical Weld Simulation with regard to the root gap Lehrstuhl Fügetechnik, Brandenburgische Technische Universität Cottbus / Fakultät Verfahrens- und Systemtechnik, Otto-von-Guericke-Universität Magdeburg Prof. Dr.-Ing. habil. Vesselin G. Michailov, Prof. Dr.-Ing. Jürgen Schmidt Forschungsvereinigung Stahlanwendung, Düsseldorf 3:40 p.m. Development of calculation models for the estimation of the distortion from adhered thin-walled steel parts in light weight constructions while warm hardened Laboratorium für Werkstoff- und Fügetechnik, Universität Paderborn Dr.-Ing. Jörg Jendrny, Prof. Dr.-Ing. Ortwin Hahn 4:00 p.m. Round table Topic: Co-operation between the industry, the research institutes and the Industrial Associations forthcoming advancement: common actions in applied R&D

13 Saturday, September 17, 2005, mornings Lightweight structures and high strength steels in car body constructions Fraunhofer Institut für Werkstoff- und Strahltechnik 11:00 a.m. Laser beam welded light weight structures of steel and aluminum Dr.-Ing. Jens Standfuß Institut für Füge- und Strahltechnik, Otto-von-Guericke-Universität Magdeburg 11:20 a.m. Light weight constructions for automotive industry Prof. Dr.-Ing. habil. Horst Herold, Dipl.-Ing. Ricus Müller (VW Wolfsburg), Dipl.-Ing. Pavel Sovetchenko Laser Zentrum Hannover e.v. 11:40 a.m. Workshop repair concepts for structures of high strength steels in car body constructions Dipl.-Ing. Bernd Block 12:00 a.m. End of session Research Association Welding and allied Processes of the German Welding Society (DVS) Aachener Straße Düsseldorf Germany Internet:

14 Research Institutes 1. Bundesanstalt für Materialforschung und -prüfung Berlin 2. Lehrstuhl für Qualitätswesen Universität Dortmund 3. Institut für Füge- und Schweißtechnik Technische Universität Braunschweig 4. Institut für Schweißtechnik und Fügetechnik Rheinisch Westfälische Technische Hochschule Aachen 5. Institut für Werkstoffkunde Universität Hannover 6. Professur Fügetechnik und Montage Technische Universität Dresden 7. Lehrstuhl für Aufbau und Verbindungstechnik Universität Freiburg 8. Fraunhofer Institut für Fertigungstechnik und Angewandte Materialforschung Bremen 9. Institut für Werkstofftechnik und Verbundwerkstoffe/Werkstoffverbunde Universität Kassel 10. Fraunhofer Institut für Zuverlässigkeit und Mikrointegration Berlin 11. Fraunhofer Institut für Zerstörungsfreie Prüfverfahren Saarbrücken gemeinsam mit dem Entwicklungszentrum Röntgentechnik 12. Fachgebiet Fertigungstechnik Technische Universität Ilmenau 13. Fraunhofer Institut für Werkstoff- und Strahltechnik Dresden 14. Fachbereich Maschinenbau/Wirtschaftsingenieurwesen Hochschule Anhalt 15. Schweißtechnische Lehr- und Versuchsanstalt SLV Duisburg Niederlassung der GSI mbh 16. Schweißtechnische Lehr- und Versuchsanstalt SLV München Niederlassung der GSI mbh 17. Schweißtechnische Lehr- und Versuchsanstalt Halle GmbH 18. Schweißtechnische Lehr- und Versuchsanstalt SLV Hannover Niederlassung der GSI mbh 19. Institut für Fertigungstechnik/Schweißtechnik Technische Universität Chemnitz 20. Lehrstuhl für Verbundwerkstoffe Technische Universität Chemnitz 21. Fraunhofer Institut für Werkstoffmechanik Freiburg 22. Fachgebiet Metallische Werkstoffe und Verbundwerkstoffe Technische Universität Ilmenau 23. Institut für Fügetechnik und Werkstoffprüfung ggmbh Jena

15 24. Institut für Kunststoffverarbeitung Rheinisch Westfälische Technische Hochschule Aachen 25. Institut für Füge- und Strahltechnik Otto-von-Guericke-Universität Magdeburg 26. Schweißtechnische und Bildungszentrum Zwickau ggmbh Zwickau 27. Institut für Werkzeugmaschinen und Betriebswissenschaften Technische Universität München 28. Laboratorium für Werkstoff- und Fügetechnik Universität Paderborn 29. Laser Zentrum Hannover e.v. 30. Institut für Schweißtechnik und Trennende Fertigungsverfahren Technische Universität Clausthal 31. Institut für Oberflächentechnik Rheinisch Westfälische Technische Hochschule Aachen Essen Welding Fair 2005 basic information Exhibition dates September 12 17, 2005 Venue Essen Fair Grounds, Germany Opening hours daily 9:00 a.m. - 6:00 p.m. Internet Organizator Messe Essen GmbH Internet: Sponsor German Welding Society (DVS) Internet: Hotel and travel logistics Touristikzentrale Essen Am Hauptbahnhof 2, D Essen Germany phone: (0) fax: (0) Approach site map Internet:

16 The Innovation Symposium is sponsored with exhibits by: Research Association Welding and allied Processes of the German Welding Society (DVS) Aachener Straße Düsseldorf Germany phone.: +49 (0) fax: +49 (0)