MOTION-CONNECT. Cables and Connections for POSMO. Cables with integral connectors, Details. Power cables for POSMO 2. Signal cables for POSMO 3

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1 Cables with integral connectors, Details 1 Power cables for POSMO 2 MOTION-CONNECT Cables and Connections for POSMO Signal cables for POSMO 3 Connectors for POSMO 4 Contacts and Tools for POSMO 5 Reference manual FOR INTERNAL USE ONLY! THIS OVERVIEW IS NOT A DESIGN DOCUMENT! 11/2009

2 Rechtliche Hinweise Warnhinweiskonzept Dieses Handbuch enthält Hinweise, die Sie zu Ihrer persönlichen Sicherheit sowie zur Vermeidung von Sachschäden beachten müssen. Die Hinweise zu Ihrer persönlichen Sicherheit sind durch ein Warndreieck hervorgehoben, Hinweise zu alleinigen Sachschäden stehen ohne Warndreieck. Je nach Gefährdungsstufe werden die Warnhinweise in abnehmender Reihenfolge wie folgt dargestellt. GEFAHR bedeutet, dass Tod oder schwere Körperverletzung eintreten wird, wenn die entsprechenden Vorsichtsmaßnahmen nicht getroffen werden. WARNUNG bedeutet, dass Tod oder schwere Körperverletzung eintreten kann, wenn die entsprechenden Vorsichtsmaßnahmen nicht getroffen werden. VORSICHT mit Warndreieck bedeutet, dass eine leichte Körperverletzung eintreten kann, wenn die entsprechenden Vorsichtsmaßnahmen nicht getroffen werden. VORSICHT ohne Warndreieck bedeutet, dass Sachschaden eintreten kann, wenn die entsprechenden Vorsichtsmaßnahmen nicht getroffen werden. ACHTUNG bedeutet, dass ein unerwünschtes Ergebnis oder Zustand eintreten kann, wenn der entsprechende Hinweis nicht beachtet wird. Beim Auftreten mehrerer Gefährdungsstufen wird immer der Warnhinweis zur jeweils höchsten Stufe verwendet. Wenn in einem Warnhinweis mit dem Warndreieck vor Personenschäden gewarnt wird, dann kann im selben Warnhinweis zusätzlich eine Warnung vor Sachschäden angefügt sein. Qualifiziertes Personal Das zu dieser Dokumentation zugehörige Produkt/System darf nur von für die jeweilige Aufgabenstellung qualifiziertem Personal gehandhabt werden unter Beachtung der für die jeweilige Aufgabenstellung zugehörigen Dokumentation, insbesondere der darin enthaltenen Sicherheits- und Warnhinweise. Qualifiziertes Personal ist auf Grund seiner Ausbildung und Erfahrung befähigt, im Umgang mit diesen Produkten/Systemen Risiken zu erkennen und mögliche Gefährdungen zu vermeiden. Bestimmungsgemäßer Gebrauch von Siemens-Produkten Beachten Sie Folgendes: WARNUNG Siemens-Produkte dürfen nur für die im Katalog und in der zugehörigen technischen Dokumentation vorgesehenen Einsatzfälle verwendet werden. Falls Fremdprodukte und -komponenten zum Einsatz kommen, müssen diese von Siemens empfohlen bzw. zugelassen sein. Der einwandfreie und sichere Betrieb der Produkte setzt sachgemäßen Transport, sachgemäße Lagerung, Aufstellung, Montage, Installation, Inbetriebnahme, Bedienung und Instandhaltung voraus. Die zulässigen Umgebungsbedingungen müssen eingehalten werden. Hinweise in den zugehörigen Dokumentationen müssen beachtet werden. Marken Alle mit dem Schutzrechtsvermerk gekennzeichneten Bezeichnungen sind eingetragene Marken der Siemens AG. Die übrigen Bezeichnungen in dieser Schrift können Marken sein, deren Benutzung durch Dritte für deren Zwecke die Rechte der Inhaber verletzen kann. Haftungsausschluss Wir haben den Inhalt der Druckschrift auf Übereinstimmung mit der beschriebenen Hard- und Software geprüft. Dennoch können Abweichungen nicht ausgeschlossen werden, so dass wir für die vollständige Übereinstimmung keine Gewähr übernehmen. Die Angaben in dieser Druckschrift werden regelmäßig überprüft, notwendige Korrekturen sind in den nachfolgenden Auflagen enthalten. Siemens AG Industry Sector Postfach NÜRNBERG DEUTSCHLAND P 11/2009 Copyright Siemens AG Änderungen vorbehalten

3 Inhaltsverzeichnis 1 Cables with integral connectors, Details Introduction Power cables for POSMO Signal cables for POSMO Connectors for POSMO Power connectors for POSMO Signal connectors for POSMO Contacts and Tools for POSMO Nachschlagewerk, 11/2009 3

4 Cables with integral connectors, Details 1.1 Introduction Cables with integral connectors, Details Introduction Introduction This summary shows the construction of the preassembled cables and is not intended to be a design document. The preassembled cables from the catalogs NC xx / PM xx are listed in alphanumeric order as drawings online in the intranet. Search for "MOTION-CONNECT". Pin assignments, core colors, cross sections, corresponding connectors and cables supplied by the meter are specified on each drawing. The connectors and cables supplied by the meter shown here are designed for selfassembly and can be ordered as components. Although the connectors are compatible, they are not comparable to original, preassembled Siemens cable connectors. Original preassembled Siemens MOTION-CONNECT cables are supplied with a clearly identifiable connector (petrolblue band). The cables supplied by the meter are the same by cable extensions as the corresponding basic cables. Contacts and tools to be used are specified for the connectors. Liability for product non-conformance Siemens will only accept the liability for product non-conformance for perfect functioning of an overall system where Siemens equipment is fitted with cables preassembled by Siemens. No liability of product non-conformance claim for overall system can result from utilization of original Siemens parts or spare parts under the user s own responsibility. Legend for summary The connector contacts are always viewed from the connecting side. 4 Nachschlagewerk, 11/2009

5 Cables with integral connectors, Details 1.1 Introduction Schematic representation Connector (female) with union nut Connector (female) with external thread Connector (male) with union nut Connector (male) with external thread Angled Connector (female) with union nut Nachschlagewerk, 11/2009 5

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7 Power cables for POSMO 2 6FX CA Converter end by Motor end meter 1BB Connector type PIN Signal name Core color Signal name PIN Open cable ends 6FX PB06 U2 U black V2 V black W2 W black earthing PE green-yellow Outer shield connected to connector housing 6FX CA Converter end by Motor end meter 1BB Connector type PIN Signal name Core color Signal name PIN Open cable ends 6FX PB06 U2 U black V2 V black W2 W black earthing PE green-yellow 1 black 2 white Outer shield connected to connector housing Nachschlagewerk, 11/2009 7

8 Power cables for POSMO 6FX CA Converter end by meter 1BB Connector type PIN Signal name Core color Signal name PIN Open cable ends 6FX PB06 U2 U black V2 V black W2 W black earthing PE green-yellow Outer shield connected to connector housing Motor end 6FX CA Converter end by Motor end meter 1BB Connector type PIN Signal name Core color Signal name PIN Open cable ends 6FX PB06 U2 U black V2 V black W2 W black earthing PE green-yellow Outer shield connected to connector housing 8 Nachschlagewerk, 11/2009

9 Power cables for POSMO 6FX DA Converter end 1BA Motor end Connector type PIN Signal name Core color Signal name PIN Connector type 6FX PB06 U2 black 1 6FX LU00 V2 black 2 W2 black 6 earthing PE green-yellow earthing 1 black 4 2 white 5 Inner shields connected to outer shield Outer shield connected to connector housing 6FX DA Converter end 1BA Motor end Connector type PIN Signal name Core color Signal name PIN Connector type 6FX PB06 U2 black 1 6FX LU00 V2 black 2 W2 black 6 earthing PE green-yellow earthing 1 black 4 2 white 5 Inner shields connected to outer shield Outer shield connected to connector housing Nachschlagewerk, 11/2009 9

10 Power cables for POSMO 6FX DA Converter end 1BA Connector type PIN Signal name Core color Signal name PIN Connector type 6FX PB06 U2 black U V2 black V W2 black W earthing PE green-yellow earthing 1 black + 2 white Inner shields connected to outer shield Outer shield connected to connector housing 6FX LU10 Motor end 6FX DA POSMO SI Connector type PIN Signal name 6FX PG05 POSMO SI 1BA Core color Signal name PIN Connector type earthing PE green-yellow earthing C U black C D W black D 1 black 1 2 white 2 Inner shields connected to outer shield Outer shield connected to connector housing 6FX PG05 10 Nachschlagewerk, 11/2009

11 Power cables for POSMO 6FX DA POSMO CD/SI by POSMO CD/SI meter 1BA Connector type PIN Signal name Core color Signal name PIN Connector type 6FX PA05 earthing PE green-yellow PE earthing 6FX PA05 C U black U C D W black W D 1 black 1 2 white 2 Inner shields connected to outer shield Outer shield connected to connector housing 6FX DA POSMO SI Cable POSMO CD/SI suppl. by meter 1BA Connector type PIN Signal name Core color Signal name PIN Connector type 6FX PG05 earthing PE greenyellow PE earthing 6FX PG05 C U black U C D W black W D 1 black 1 2 white 2 Inner shields connected to outer shield Outer shield connected to connector housing Nachschlagewerk, 11/

12 Power cables for POSMO 6FX DA POSMO CD/SI Connector type PIN Signal name 6FX PG05 1BA Core color Signal name PIN Connector type earthing PE green-yellow PE earthing C U black U C D W black W D 1 black 1 2 white 2 Inner shields connected to outer shield Outer shield connected to connector housing 6FX PA05 POSMO SI 6FX DA POSMO CA by POSMO CA meter 1BA Connector type PIN Signal name Core color Signal name PIN Connector type 6FX PA06 earthing PE green-yellow PE earthing 6FX PA06 U1 black U U1 V1 black V V1 W1 black W W1 1 black 1 2 white 2 Inner shields connected to outer shield Outer shield connected to connector housing 12 Nachschlagewerk, 11/2009

13 Power cables for POSMO 6FX DA NC end Open cable ends PIN Signal name POSMO SI 1BA Core color Signal name PIN Connector type L+ U black U C L- W black W D earthing PE green-yellow PE earthing 1 black 1 2 white 2 Inner shields connected to outer shield cleat Outer shield connected to connector housing 6FX PG05 6FX DA NC end POSMO CD/SI 1BA Open cable ends PIN Signal name Core color Signal name PIN Connector type L+ U black U C 6FX PA05 L- W black W D earthing PE green-yellow PE earthing 1 black 1 2 white 2 Inner shields connected to outer shield cleat Outer shield connected to connector housing Nachschlagewerk, 11/

14 Power cables for POSMO 6FX DA NC end 1BA Open cable ends PIN Signal name Core color Signal name PIN Connector type U1 U black U U1 V1 V black V V1 W1 W black W W1 earthing PE green-yellow PE earthing 1 black 1 2 white 2 Inner shields connected to outer shield cleat Outer shield connected to connector housing 6FX PA06 POSMO CA 6FX DA Converter end Connector type PIN Signal name 6FX PB06 1BA Core color Signal name PIN Connector type U2 U black U U V2 V black V V W2 W black W W earthing PE green-yellow PE earthing 1 black + 2 white Inner shields connected to outer shield Outer shield connected to connector housing 6FX LU10 Motor end 14 Nachschlagewerk, 11/2009

15 Signal cables for POSMO 3 6FX AA POSMO end 1BD Connector type PIN Signal name Core color Signal name PIN Connector type 6FX PA17 5 AP Ua1 5 6FX SU12 6 AN *Ua1 6 8 BP Ua2 8 9 BN * Ua RP Ua RN * Ua0 4 2 PSENSE 5V Sense 2 1 PENC P-Encoder 12 4 MSENSE 0V Sense 11 3 M M-Encoder 10 Outer shield connected to connector housing Encoder end Nachschlagewerk, 11/

16 Signal cables for POSMO 6FX AA POSMO end 1BD Connector type PIN Signal name Core color Signal name PIN Connector type 6FX PA17 5 AP Ua AN * Ua Inner shield 11 8 BP Ua BN * Ua Inner shield ENDATDA Data XENDATDA * Data Inner shield ENDATCL Clock 8 13 XENDATCL * Clock 9 1 PENC P-Encoder 7 2 PSENSE 5V Sense 1 3 M M-Encoder 10 4 MSENSE 0V Sense 4 Outer shield connected to connector housing 6FX SU17 Encoder end 6FX AA POSMO end 1BD Connector type PIN Signal name Core color Signal name PIN Connector type 6FX PA17 12 ENDATCL Clock 2 6FX SU12 13 XENDATCL *Clock 1 15 ENDATDA Data 3 16 XENDATDA * Data 4 19 PENC P-Encoder 11 3 M M-Encoder 12 Outer shield connected to connector housing Motor end 16 Nachschlagewerk, 11/2009

17 Signal cables for POSMO 6FX AA POSMO end 1BD Encoder end Connector type PIN Signal name Core color Signal name PIN Connector type 6FX PA21 5 AP Ua1 1 6FX SU17 6 AN *Ua Inner shield 17 7 BP Ua BN *Ua Inner shield RP Ua RN *Ua Inner shield 17 9 CP Ua CN *Ua DP Ua DN *Ua TEMPP +Temp 8 21 TEMPM Temp 9 1 PENC P-Encoder 10 2 PSENSE 5V Sense 16 3 M M-Encoder 7 4 MSENSE 0V Sense 15 Outer shield connected to connector housing Nachschlagewerk, 11/

18 Signal cables for POSMO 6FX AA POSMO end 1BD Connector type PIN Signal name Core color Signal name PIN Connector type 6FX PA21 5 AP Ua1 1 6 AN *Ua Inner shield 17 7 BP Ua BN *Ua Inner shield ENDATDA Data 3 18 XENDATDA *Data Inner shield ENDATCL Clock 5 16 XENDATCL *Clock TEMPP +Temp 8 21 TEMPM Temp 9 1 PENC P-Encoder 10 2 P SENSE 5V Sense 16 3 M M-Encoder 7 4 M SENSE 0V Sense 15 Outer shield connected to connector housing 6FX SU17 Encoder end 18 Nachschlagewerk, 11/2009

19 U1 V1 W1 Connectors for POSMO Power connectors for POSMO Power connectors for POSMO Dimensions Construction/ Scope of delivery Designation No. of units per package Cable [mm] Order No ,3 34,4 ~66 Connector insert, connector housing The contacts must be ordered separately Power connector with: 3 female contacts for 6 mm 2, crimp design 2 female contacts for 1.5 mm 2, crimp design 1 14 to 17 6FX PA05 43, ,3 34,4 ~66 Connector insert, connector housing The contacts must be ordered separately Power connector with: 4 female contacts for 6 mm 2, crimp design 2 female contacts for 1.5 mm 2, crimp design 1 14 to 17 6FX PA06 43,3 ~90 Connector insert, connector housing The contacts must be ordered separately Power connector with: 3 female contacts for 6 mm 2, crimp design 2 female contacts for 1.5 mm 2, crimp design 1 14 to 17 6FX PG05 43,3 25,3 34,4 Nachschlagewerk, 11/

20 Connectors for POSMO 4.1 Power connectors for POSMO Dimensions Construction/ Scope of delivery Designation No. of units per package Cable [mm] Order No. 88,5 41,3 34,4 43,3 ~66 Connector insert, connector housing The contacts must be ordered separately Power connector with: 3 pin contacts for 6 mm 2, crimp design 2 pin contacts for 1.5 mm 2, crimp design 1 14 to 17 6FX PA ,3 34,4 ~66 Connector insert, connector housing The contacts must be ordered separately Power connector with: 4 pin contacts for 6 mm 2, crimp design 2 pin contacts for 1.5 mm 2, crimp design 1 14 to 17 6FX PA06 43,3 20 Nachschlagewerk, 11/2009

21 Connectors for POSMO 4.1 Power connectors for POSMO Dimensions Construction/ Scope of delivery Designation No. of units per package Cable [mm] Order No. 88,5 41,3 34,4 ~94,5 ~66 43,3 Connector insert, connector housing The contacts must be ordered separately Connector insert, connector housing The contacts must be ordered separately Power connector with: 4 pin contacts for 4 mm 2, crimp design 4 pin contacts for 6 mm 2, crimp design 4 pin contacts for 2.5 mm 2, crimp design 4 pin contacts for 1.5 mm 2, crimp design 2 pin contacts for 1.5 mm 2 for brake, crimp design Power connector with: 3 pin contacts for 6 mm 2, crimp design 2 pin contacts for 1.5 mm 2, crimp design 1 14 to 17 6FX PB to 17 6FX PG05 43,3 34,4 41,3 Nachschlagewerk, 11/

22 Connectors for POSMO 4.1 Power connectors for POSMO Signal connectors for POSMO Signal connectors for POSMO Dimensions Construction/ Scope of delivery Designation No. of units per package Cable [mm] Order No. 6FX PA17 / -0PA21 77 ~66 Connector insert, connector housing Contacts: 17/21 pcs. for 0.1 to 0.38 mm 2 ; 17/21 pcs. for 0.38 to 0.50 mm 2 Signal connector with: 17 female contacts, crimp design 21 female contacts, crimp design to 14 6FX PA17 6FX PA21 41,3 34,4 43,3 22 Nachschlagewerk, 11/2009

23 Contacts and Tools for POSMO 5 POSMO pin contacts for power connectors Contacts Order No. No. of units per package Core cross section [mm 2 ] Crimping tool Order No. 1) Brake POSMO 6FX PS FA brake Power POSMO 6FX PS TB all power contacts Power 6FX PS FG extraction tool (Posmo brake only) Power 6FX PS Power 6FX PS Power 6FX PS POSMO power connector with female Contacts Order No. No. of units per package Core cross section [mm 2 ] Crimping tool Crimping tool Order No. 1) Brake 6FX BP for 1.5 mm 2 FA contacts Power 6FX BP for 6 and 10 mm 2 TB contacts extraction tool FG (brake only) for signal contacts (the contacts are delivered together with the connector) FA Nachschlagewerk, 11/

24 Contacts and Tools for POSMO Further Information 1) Sources of supply: Amphenol-Tuchel Electronics GmbH August-Haeusser-Strasse 10 D Heilbronn VORSICHT Crimping should only be carried out by specially trained personnel! 24 Nachschlagewerk, 11/2009