Integrated and System Independent Process Control Engineering (PCE) The Interaction of PCE Data models

Transkript

1 Integrated and System Independent Process Control Engineering (PCE) The Interaction of PCE Data models Andreas Schüller Heiner Temmen Fang Li Michael Brendelberger Peter Zgorzelski InfraServ GmbH & Co. Knapsack KG Evonik Technology & Infrastructure Evonik Technology & Infrastructure BASF Covestro Deutschland

2 Motivation What is a PCT tag Which standards exist around the PCT tag Do they fit to the digitalization process as an orchestra Page 2 Integrated and System Independent PCE Engineering Nov, 09, 2017

3 Agenda Introduction of PCE data models DEXPI NE 159 NE 100 / IEC / ecl@ss NE 150 Interaction of PCE data models Application example Practical applications Summary Page 3 Integrated and System Independent PCE Engineering Nov, 09, 2017

4 DEXPI Data EXchange in the Process Industry Owner / Operator BASF Bayer Covestro EVONIK EPC Air Liquide CAE Vendors Autodesk Aveva Bentley Hexagon Siemens X-Visual evision PTC ISO / Global Community ISO TC 184 SC 4 FIATECH OPC Foundation CFIHOS NAMUR Research AixCAPE VTT Finland TU Berlin RWTH Aachen Universidade Federal do Estado do Rio de Janeiro Page 4 Integrated and System Independent PCE Engineering Nov, 09, 2017

5 DEXPI / ENPRO Lifecycle approach Page 5 Integrated and System Independent PCE Engineering Nov, 09, 2017

6 DEXPI P&ID as first focus Page 6 Integrated and System Independent PCE Engineering Nov, 09, 2017

7 DEXPI based on international standards DEXPI specification based on international standards Applicable for IEC, ISA and DIN based P&IDs Page 7 Integrated and System Independent PCE Engineering Nov, 09, 2017

8 DEXPI Deliverables DEXPI Specification Upgrade of Proteus schema to version DEXPI sandbox Input for RDL2 Verificator Test Cases DEXPI interfaces in CAE systems Page 8 Integrated and System Independent PCE Engineering Nov, 09, 2017

9 DEXPI Apparatus / Machine Taxonomy Page 9 Integrated and System Independent PCE Engineering Nov, 09, 2017

10 DEXPI Piping Taxonomy Page 10 Integrated and System Independent PCE Engineering Nov, 09, 2017

11 DEXPI Instrumentation Model based on: IEC based on: IEC Page 11 Integrated and System Independent PCE Engineering Nov, 09, 2017

12 DEXPI Status CAE Vendors Autodesk Aveva Bentley Hexagon Siemens X-Visual evision PTC Owner / Operator BASF Bayer Covestro EVONIK ISO / Global Community ISO TC 184 SC 4 FIATECH OPC Foundation CFIHOS NAMUR EPC Air Liquide Research AixCAPE VTT Finland TU Berlin RWTH Aachen Universidade Federal do Estado do Rio de Janeiro Page 12 Integrated and System Independent PCE Engineering Nov, 09, 2017

14 NE 159 NAMUR working group 1.3: CAE Systems Michael Brendelberger, BASF SE (Chairman) Martin Dubovy, Rösberg Engineering GmbH Uwe Hölzke, PA Solutions Fang Li, Evonik Technology & Infrastructure GmbH Andreas Schüller, InfraServ GmbH & Co. Knapsack KG Lars Nothdurft, RWTH Aachen University Peter Zgorzelski, Covestro Deutschland AG Focus: determination of the requirements for CAE-systems-independent interfaces for a bidirectional data exchange between CAE systems NE 159: (Draft in review) Standardized NAMUR Interface for data exchange between CAE systems for Process Design and CAE systems for PCT Hardware Planning (EN) Standardisierte NAMUR-Schnittstelle für den Datenaustausch zwischen CAE- Systemen der Verfahrensauslegung und der PLT-Hardware-Planung (DE) Page 14 Integrated and System Independent PCE Engineering Nov, 09, 2017

15 NE Motivation Engineering tasks are performed by different departments and persons using different CAE Systems CAE Systems for Process Design: Planning of plant concepts, the first PCERequests, process design data and technical boundary conditions CAE Systems for Process Control Technology (PCT) Hardware Planning: Planning of the field instrumentation, wiring and control room devices Iterative data exchange information gaps and data inconsistencies CAE Systems for Process Design Export Iterative Data Exchange Import CAE Systems for PCT Hardware Planning Solution: Development a standardized data model for process design (PD) Page 15 Integrated and System Independent PCE Engineering Nov, 09, 2017

16 NE159 Process design data PCE Request Process Design Data NE 159 Process Data Physical Location Data Operating Case Page 16 Integrated and System Independent PCE Engineering Nov, 09, 2017

17 NE 159 PD data model PCERequest Physical Location ProcessData / ProcessDesignData Physical Location OperatingCase PhysicalLocation Page 17 Integrated and System Independent PCE Engineering Nov, 09, 2017

18 NE 159 Implementation Requirements on PD data model CAE-system-independent and not bound to a specific file format Project-specific extensions possible Application of PD data model Implementation of PD data model in CAE systems for Process Design and PCT Hardware Planning Development of IT-supported methods to consolidate the data CAE systems for Process Design Export PD data model Iterative Data Exchange Import PD data model Data consolidation CAE systems for PCT Hardware Planning Page 18 Integrated and System Independent PCE Engineering Nov, 09, 2017

20 NE 100 / IEC / ecl@ss In the NE 100, lists of properties (LOP) are defined for a large range of field and switch room devices There are two types of list of properties Operating lists of properties (OLOP), which correspond to the content of data sheets Device lists of properties (DLOP), which correspond to the content of device specifications NE 100 was created by the PROLIST community, that continues its work under the umbrella of the ecl@ss community NE 100 LOPs are available now in electronic form in the ecl@ss portal They have also been shifted to the international level and published in the IEC standard series The LOPs of the in IEC can be downloaded now in electronic form from the IEC Common Data Dictionary (CDD) Page 20 Integrated and System Independent PCE Engineering Nov, 09, 2017

21 NE 100 Exchange by OLOP and DLOP Operator / Contractor / EPC Planning Data from NE 159 OLOP + DLOP DLOP Inquiry specification Sales Transition DLOP Development Device Manufacturer DLOP is a DLOP in the inquiry view Page 21 Integrated and System Independent PCE Engineering Nov, 09, 2017

22 Operator NE 100 Exchange by OLOP and DLOP Operator / Contractor / EPC Planning OLOP + DLOP DLOP Sales OLOP DLOP OLOP + DLOP DLOP DLOP Maintenance Development DLOP DLOP Device Manufacturer Workshop DLOP is a DLOP in the inquiry view Page 22 Integrated and System Independent PCE Engineering Nov, 09, 2017

24 NE 150 NE 150 contains an interface model between hardware E&I engineering and software PCS engineering Implementation using AutomationML which is defined in VDI/VDE 3697 Blatt 1 Translation of textual descriptions into software functionality Description of signals that are transferred between field device and PLC Measuring range, channels, signal types, Links between the signals The specification of parts of the logic can be done inside the CAE tool Support of Software-Typicals Assignment of signals to the different inputs and outputs of a typical possible with the help of links Page 24 Integrated and System Independent PCE Engineering Nov, 09, 2017

25 NE 150 Modeling area SWSignal SP / W C Controller PLC R I Registration Analog Indication SWSignal AI Input PV / X HWSignal AI Input PV / X SWSignal AO Output SP / Y HWSignal AO Output SP / Y Software Hardware Sensor T1002 Actuator T1002 Positioner Page 25 Integrated and System Independent PCE Engineering Nov, 09, 2017

26 NE 150 Data model PCELoop 1 IndicationBinary 1..x PCERequest 1 IndicationAnalog Control Link 1 1..w SWSignal 1 0..n 1...m 0..y Link 1 1..z HWSignal PCEProcessing Function 1 Actuator Registration Alarm Switch Manipulation Calculation Page 26 Integrated and System Independent PCE Engineering Nov, 09, 2017

28 DEXPI Interaction of PCE data models Preliminary Engineering Basic Engineering Detail Engineering Construction and commissioning Operation CAE Systems for P&I Planning Manufacturer portal for Device Planning / Procurement CAE Systems for Process Design NE 159 CAE Systems for PCT-HW-Planning NE 100 NE 150 CAE Systems for PCS-SW-Planning Page 28 Integrated and System Independent PCE Engineering Nov, 09, 2017

29 Application example Wash water flow control in a central console for column C4000 C4000 DI FIC ASHH AH MDM YCS Wash water E025HL21-PLW2G1 IWB 40 FT YV Page 29 Integrated and System Independent PCE Engineering Nov, 09, 2017

30 Application example DEXPI CAE Systems for Process Design Page 30 Integrated and System Independent PCE Engineering Nov, 09, 2017

31 Application example NE 159 FIC PCERequest NE159 class ActuatorLocation/ SensorLocation General Process Data Operation Case: Operation Case_Max General Location Properties NE159 attributs NE159 description value unit PCERequestName PCERequest Name PCECategory PCE category F PCEFunctionsDEXPI PCE functions IC PCELocationClassifikation function location (central, panel, field) central PCELoopName PCELoopName 4711 PCERequestPIDDrawingNumber R&I diagram number MeasuringValueMax maximum required measured value 3500 kg/h SensorLocationNumber/ ActuatorLocationNumber sensor/acutator location number FT DangerousProperties negative environmental conditions flammable MediaCode DEXPI identification of process material Ethanol/H2O ProcessDesignGaugePressureMax maximum allowable gauge pressure 4 bar ProcessDesignTemperaturMax maximum allowable temperature 150 grad C MassFlow operating case: mass flow rate 3000 kg/h DynViscosity dynamic viscosity at an operation case 1,2 mpa*s Density actual density at an operation case 920 kg/m3 Temperature temperature at an operation case 80 grad C PressureAbsInlet possible absolute pressure at device inlet 4,8 bar MaxPressureLossAllowedAtFlowMax pressure drop at upper range-limit of flow rate 300 mbar ExEnvironmentGasGroup gas explosion group in environment II B InsulationType method of insulation IWB InsulationThickness thickness of insulation 40 mm PIDDrawingNumber R&I diagram number PipeNominalDiameter DEXPI pipe nominal size 25 PipeNominalPressure pipe nominal rating 25 PipingClass pipe class specification E025HL21 PipeNumber identifier of pipe CAE Systems for PCT- HW- Planning Page 31 Integrated and System Independent PCE Engineering Nov, 09, 2017

32 Application example NE 100 Data interaction between DEXPI, NE 159 and NE 100 / IEC / ecl@ss DEXPI NE 159 NE 159 Manufacturer / supplier sales system Excerpt from OLOP for PCERequest and Page 32 Integrated and System Independent PCE Engineering Nov, 09, 2017

33 Application example NE 100 DLOP according to NE 100 / IEC / ecl@ss Manufacturer / supplier sales system Excerpt from the DLOP for PCERequest Page 33 Integrated and System Independent PCE Engineering Nov, 09, 2017

34 Application example NE 150 Data interaction between DEXPI, NE 100 and NE 150 NE 100 NE 100 NE 100 NE 100 NE 100 NE 100 DEXPI Page 34 Integrated and System Independent PCE Engineering Nov, 09, 2017

36 Practical application DEXPI to Evonik data model Configurations & Interface concept PlantXML 4.0 New global Evonik ALC Application Layer Plan and build a plant Maintain and optimize a plant Evonik ALC Data Model is the base for seamless communication! Page 36 Integrated and System Independent PCE Engineering Nov, 09, 2017

37 Practical application NE 159 NE159: Evonik PlantXML 4.0 Plant structure and process design data can be exported from Comos Feed and be imported in ProDOK Delta analysis between iterative data exchanges can be carried out PlantXML 4.0 export data transfer PD adapter Page 37 Integrated and System Independent PCE Engineering Nov, 09, 2017

38 Practical application NE 159 PCERequest with discrepancies Deleted PCERequest New PCERequest Process point discrepancies M1 S1 M1 S1 M1 Kg/h A tab in red means there are unsolved discrepancies M1 Kg/h Show the differences between Prodok and import data Choose an action to solve the discrepancy Page 38 Integrated and System Independent PCE Engineering Nov, 09, 2017

39 Practical application NE 159 NE159: Evonik PlantXML 4.0 Plant structure and process design data can be exported from Comos Feed and be imported in ProDOK Delta analysis between iterative data exchanges can be carried out A bidirectional interface between Comos Feed ProDOK is currently under delevelopment export PlantXML 4.0 data transfer PD adapter import Page 39 Integrated and System Independent PCE Engineering Nov, 09, 2017

40 Practical application NE 100 Rösberg equipped its CAE tool ProDOK 8.0 with the NE 100 interface in 2007 Since then, BASF has been using ProDOK for the practical application of the LOPs of the NE in its engineering processes: a) Data exchange between ProDOK and the suppliers b) Data exchange between the engineering departments and workshops Until now, BASF has gathered the as-built-documentation of about 120,000 device datasets in this way Evonik used ProDOK with the NE 100 interface in a project in 2009 The manufacturers of the field devices have been using PROSPEC (Paradine) for the execution of the NE 100 workflow: E+H, Krohne, Samson, Siemens, Wika, Specifications of IEC have been used in POSC Caesar and CFIHOS Page 40 Integrated and System Independent PCE Engineering Nov, 09, 2017

41 Practical application NE 150 Demonstration on NAMUR Annual Meeting 2014 Four CAE tool vendors and three PLS vendors showed the interaction Industrial Test Cases Evonik Exchange between Comos PT and Centum VP Résumé: Discipline during the project is increased BASF Exchange between ProDOK NG and DeltaV 12.3 Automatic creation of PCE Requests and Control Modules Résumé: Data exchange is clearly simplified Page 41 Integrated and System Independent PCE Engineering Nov, 09, 2017

42 Software Support DEXPI Autodesk, Aveva, Bentley, evision, Hexagon, PTC, Siemens, X-Visual NE 159 CAE Systems for Process Design: Siemens CAE Systems for PCT-HW-Planning: Rösberg NE 100 CAE Systems for PCT-HW-Planning: Rösberg Supplier Support: Paradine NE 150 CAE Systems for PCT-HW-Planning: Aucotec, Bentley, Esplan, Rösberg, Siemens CAE Systems for PCS-SW-Planning: ABB, Emerson, Honeywell, Schneider, Siemens, Yokogawa Page 42 Integrated and System Independent PCE Engineering Nov, 09, 2017

44 DEXPI Summary Preliminary Engineering Basic Engineering Detail Engineering Construction and commissioning Operation CAE Systems for P&I Planning Manufacturer portal for Device Planning / Procurement CAE Systems for Process Design NE 159 CAE Systems for PCT-HW-Planning NE 100 NE 150 CAE Systems for PCS-SW-Planning Page 44 Integrated and System Independent PCE Engineering Nov, 09, 2017

45 Future work Development of VDI/VDE 3697 Blatt 2 to specify a data format of NE 159 International standardization (at IEC) of NE 150 and NE 159 Adding source and target to NE 150 to allow the creation of big data models Starting a detail engineering model Starting work flow modelling Page 45 Integrated and System Independent PCE Engineering Nov, 09, 2017

46 Thank you! DEXPI NE 159 NE 100 Who wants to try??? NE 150 Page 46 Integrated and System Independent PCE Engineering Nov, 09, 2017