Manuale di installazione e funzionamento PowerSet Turbo e PowerSet Mini

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1 DEUTSCH ITALIANO NEDERLANDS ENGLISH Solar Frontier Europe GmbH Installation and Operating Manual PowerSet Turbo and PowerSet Mini Installations- und Bedienungsanleitung PowerSet Turbo und PowerSet Mini Manuale di installazione e funzionamento PowerSet Turbo e PowerSet Mini Installatie- en bedieningshandleiding PowerSet Turbo en PowerSet Mini

2 Contents 1. General Safety Advice Safety advice for Solar Frontier SF165-S/SF170-S photovoltaic modules Safety advice for Turbo inverters 2 2. Proper usage 2 3. Components included and structure of the PowerSet 2 4. About this Manual Contents Target audience Markings Symbols Keywords Markings used in the text Abbreviations 4 5. Installation Mounting system / substructure Mechanical installation of Solar Frontier SF165-S/SF170-S photovoltaic modules Site location Handling instructions Mounting instructions Electrical installation photovoltaic generator Electrical wiring safety precautions Cabling Grounding Electrical wiring Installation of Turbo inverters Safety measures during installation Mounting the inverter Preparing the AC connections Preparing the DC connections Prepare the data connection cable required for using Power Monitoring Connecting a PowerStorage system Modbus RTU data connection cable for connecting an energy meter Connecting the inverter and switching on the AC power Initial commissioning of the inverter Switching on the DC supply Feed-in management or PowerStorage Registration and configuring PowerMonitoring De-installing the inverter Structure and function of the Turbo inverter Casing Operating buttons Overview of operating functions Service menu Troubleshooting Maintenance Maintenance of Solar Frontier SF165-S/SF170-S photovoltaic modules Maintenance DC system Maintenance of Turbo inverters Transport and Storage Disposal Disposal within the EU Disposal outside the EU Technical data and data sheets Solar Frontier SF165-S/SF170-S photovoltaic modules Technical data for Turbo inverter Technical data AC cable and line circuit breakers Table of countries Plugs, sockets, DC cable and Y-cable Product information for plug and socket Product information for DC cable / minimum requirements Product information Y-cable Exclusion of Liability Contact Appendices AC plug for Turbo inverters SunClix connectors 26 1

3 1. General Safety Advice Please ensure all necessary measures are taken to prevent accidents. The use of PowerSets in applications that may endanger human lives is prohibited, including in air and road transport systems. PowerSets must not be used for anything other than their expressed purpose. Solar Frontier strongly advises you to follow the instructions below in order to avoid bodily injury, damage to property and/or death. PowerSets sold by Solar Frontier GmbH may only be installed by authorized professionals (see 4.2). As soon as it becomes evident that safe operation is no longer possible (e.g., visible damage), remove the PowerSet immediately from the grid. 1.1 Safety advice for Solar Frontier SF165-S/SF170-S photovoltaic modules Installation, wiring and maintenance of SF modules must only be carried out by licensed and trained persons. Ensure that all instructions and warnings related to SF modules and all instructions from the manufacturer of the system components are fully understood prior to installing and operating a PV solar system. The front surface of SF modules should be covered with an opaque material during installation to decrease the potential of electrical shock. SF modules only generate direct current (DC) electricity. SF modules do not have the ability to store electricity. SF modules will experience higher voltage when connected in series and higher electrical current when connected in parallel. Only interconnect SF modules with similar electrical characteristics in series or in parallel to prevent system imbalance conditions and module damage. The PV array open circuit voltage must never exceed the maximum system voltage (including in low temperature conditions). Excessive leakage currents are a shock and fire hazard. Under no circumstances disconnect the cable from operational modules or electrical arcing may occur. This may result in serious bodily harm or death. Do not use SF modules for purposes other than terrestrial power generation to prevent electrical shock, fire and other accidents. Do not artificially concentrate sunlight on modules using lenses or mirrors. Do not use light sources other than natural sunlight and general illumination for power generation. Do not use SF modules in water or liquid. Contact with water or other liquid significantly increases the risk of electric shock. The level of leakage current must be limited in accordance with local regulations for safety reasons. Carefully check the polarity of the connections before installing. Incorrect wiring may damage SF modules or appliances. Only use tools, plugs, cables and support structures suitable for solar electric systems. Wear appropriate protective clothing when working on SF modules and take all necessary precautions to prevent electric shock, especially when DC voltage exceeds 30 V. 1.2 Safety advice for Turbo inverters Install and use the device only after reading and understanding this document. Always perform the measures described in this document in the sequence specified. Keep this document in a safe place for the entire service life of the device. Pass the document on to subsequent owners and operators of the device. Improper operation can reduce the yields of the photovoltaic system. The device must not be connected to the DC or AC cables if it has a damaged casing. Switch the device off immediately and disconnect it from the grid and the solar modules if any of the following components is damaged: - Device (not functioning, visible damage, smoke emission, penetration by liquid, etc.) - Cables - Solar modules The system must not be switched back on until - the device has been repaired by the dealer or manufacturer. - damaged cables or solar modules have been repaired by a technical professional. Never cover the Device. Do not open the casing. Danger! This will void the warranty! Factory labels and markings must never be altered, removed or rendered unreadable. Observe the respective manufacturer s manual when connecting an external device that is not described in this document (e.g., external data logger). Incorrectly connected components can damage the inverter. Safety advice for the device: Figure 1 1 Dangerous voltages can remain present on the components up to 10 minutes after switching off the DC circuit breaker and the line circuit breaker. 2 Read and follow the instructions! 3 Serial number as a bar code and in plain text 2. Proper usage The PowerSet may only be used in grid-connected photovoltaic systems. The modules, inverter, cables, and connectors have been mutually calibrated for best performance. The connections may not be grounded. 3. Components included and structure of the PowerSet The Solar Frontier PowerSet comprises the following components. The number of components required can be determined using the list below based on the type of PowerSet you have: 1 Solar Frontier SF165-S/SF170-S photovoltaic module 2 Solar Frontier Turbo 1P Mini / 1P / 3P1 / 3P2 inverter (incl. inverter, mounting plate, 1 pair SunClix connectors and AC plug) 3 Y-cables, Version for (+) and (-) 4 DC plugs and DC sockets (3 of each in one pack) 5 Installation and maintenance manual ENGLISH 2

4 Area PowerSet Description Capacity Modules Inverters Grid connection Y- cables Plugs & sockets 15.6 m² PowerSet Mini p 2.04 kwp 12 x SF170-S 1 x Turbo 1P Mini 1ph 3 (+) & 3 (-) m² PowerSet Turbo p 2.38 kwp 14 x SF170-S 1 x Turbo 1P 1ph 1 (+) & 1 (-) m² PowerSet Turbo p 2.97 kwp 18 x SF165-S 1 x Turbo 1P 1ph 2 (+) & 2 (-) m² PowerSet Turbo p 3.06 kwp 18 x SF170-S 1 x Turbo 1P 1ph 2 (+) & 2 (-) m² PowerSet Turbo p 3.06 kwp 18 x SF170-S 1 x Turbo 3P1 3ph 2 (+) & 2 (-) m² PowerSet Turbo p 3.40 kwp 20 x SF170-S 1 x Turbo 1P 1ph 3 (+) & 3 (-) m² PowerSet Turbo p 3.57 kwp 21 x SF170-S 1 x Turbo 1P 1ph 2 (+) & 2 (-) m² PowerSet Turbo p 3.96 kwp 24 x SF165-S 1 x Turbo 1P 1ph 3 (+) & 3 (-) m² PowerSet Turbo p 4.08 kwp 24 x SF170-S 1 x Turbo 1P 1ph 3 (+) & 3 (-) m² PowerSet Turbo p 4.08 kwp 24 x SF170-S 1 x Turbo 3P1 3ph 3 (+) & 3 (-) m² PowerSet Turbo p 4.76 kwp 28 x SF170-S 1 x Turbo 1P 1ph 3 (+) & 3 (-) m² PowerSet Turbo p 5.10 kwp 30 x SF170-S 1 x Turbo 3P2 3ph 4 (+) & 4 (-) m² PowerSet Turbo p 5.95 kwp 35 x SF170-S 1 x Turbo 3P2 3ph 4 (+) & 4 (-) m² PowerSet Turbo p 7.14 kwp 42 x SF170-S 1 x Turbo 3P2 3ph 5 (+) & 5 (-) m² PowerSet Turbo p 8.16 kwp 48 x SF170-S 2 x Turbo 1P 1ph 6 (+) & 6 (-) Modules in series Accessories configured for the PowerSets are separately available from Solar Frontier: DC cables, mounting and fastening material, tools for assembly of the cables... Schematic structure based on PowerSet Turbo 3.1 example PV Generator 4.3 Markings Symbols Symbol Description Location General danger warning Manual Danger from electricity Manual / device Read manual before using the product. Device Y-Cable 4. About this Manual 4.1 Contents DC-Cable with plug and socket Inverter Figure 2 These instructions contain all information required by a technical professional for setting up and operating the inverters. When installing other components (e.g., AC cable, mounting system) follow the manufacturer's instructions. 4.2 Target audience Unless otherwise indicated, the target audiences of this manual are technical professionals and system operators. Technical professionals are persons who, for example: have the knowledge of terminology and the skills necessary for setting up and operating photovoltaic systems; because of their professional training, knowledge and experience and knowledge of the relevant regulations can assess the following tasks and recognise possible dangers: - mounting electrical devices - assembling and connecting data cables - assembling and connecting power supply cables Keywords Keywords used in conjunction with the symbols described above: Keyword Danger Warning Caution Attention Advice Description Immediate danger of death or serious bodily injury Possible danger of death or serious bodily injury Possible danger of light or medium bodily injury Possible damage to property Tips on operation or usage of the manual Markings used in the text Markings Description Condition for action Single step 1., 2., 3.,... Several steps in series cursive light emphasis bold strong emphasis Courier Designation of product elements such as buttons., displays, operating state 3

5 4.3.4 Abbreviations Abbreviation Description A Current in amperes AC Alternating current voltage DC Direct current a Derating Power reduction DHCP The use of DHCP allows automatic integration of the device into an existing network (Dynamic Host Configuration Protocol) MSD Internal mains monitoring for the inverter (mains monitoring units with allocated all-pole switching devices). RC Residual current I Current l k Short circuit current I mpp Current at maximum power point kva Kilovoltampere kw Kilowatt kwh Kilowatt-hour(s) m Metre m 2 Square metre MPP Operating point with the highest output (maximum power point) MPP tracker Controls the power of the connected module strings to match the MPP Nm Newton metre P Electrical power Pa Pascal PV Photovoltaic SELV, TBTS, MBTS Schutzkleinspannung (EN: safety extra low voltage; FR: Très Basse Tension de Sécurité; ES: Muy Baja Tensión de Seguridad) SF Solar Frontier STC Standard test conditions U Voltage U L Open circuit voltage U mpp Voltage at maximum power point U PV The generator voltage present at the DC connection (photovoltaic voltage) V Volt W/m 2 Watt per square metre η Efficiency 5. Installation Compliance with all relevant national and local laws, regulations and directives, especially for accident avoidance, as well as all relevant technical standards is mandatory for a safe installation. 5.1 Mounting system / substructure The PowerSets are delivered in standard form without an assembly system. Solar Frontier offers a suitable assembly system as a separate accessory. For more information, see: In general, all commonly available mounting systems which ensure proper mounting following the guidelines in point are suitable. Your installer will be able to suggest an appropriate solution. 5.2 Mechanical installation of Solar Frontier SF165-S/ SF170-S photovoltaic modules Handling instructions Do not disassemble or modify SF modules. This may result in an electric shock, fire or other accidents. Solar Frontier cannot be held responsible for any loss or damage caused by unauthorized disassembling, modification or misuse of SF modules. Do not drill additional mounting holes into the aluminium frame. Only predrilled holes should be used. Avoid placing any stress onto the SF modules, cables or connectors. (Minimum bending radius of 39 mm (1.54 in) for module cables is recommended) Do not stand or step on SF modules. This may result in damage to the module and/or bodily harm by falling. Do not drop SF modules or drop objects onto them. Both sides of the module (the glass surface and the back sheet) are fragile. Do not strike the terminal box or pull the cables. The terminal box can crack and break, while the output cable may unplug and cause electricity leakage or an electric shock. Do not scratch the back sheet or cables of the SF modules. Rubbing or scratching may result in an electric shock, electric leakage or an accident. Do not scratch the insulation coating of the frame (except for the grounding connection). This may weaken the strength of the frame or cause corrosion. Do not cover the water drain holes of the frame. Doing so may cause frost damage. Do not use glue when closing the cover of the junction box. Similarly, do not use a sealant to bond the junction box lid to its base Mounting instructions Mounting structures cautions Pay attention to the electrochemical series when selecting support structure material to avoid galvanic corrosion. Fasten and lock bolts completely. Inadequate mounting may result in SF modules falling or other accidents. Make sure that SF modules have been connected securely to the substructure. The substructure should consist of durable, rustproof. UV resistant material. Please adhere to national regulations. Ensure that your mounting support structure is designed to withstand the SF module design snow and wind loads applicable for the chosen site. Solar Frontier will not be responsible if the SF modules are damaged due to the durability of the mounting support structure. Please consult your mounting structure manufacturer. Mounting the solar modules PV modules should typically face south in the Northern Hemisphere and north in the Southern Hemisphere for optimum power production. Modules can be installed horizontally (landscape) or vertically (portrait). Maintain a space between SF modules and the roof. This will allow air to circulate, cooling the module, and allow condensation to dissipate. Solar Frontier recommends a distance of at least 100 mm (3.94 in). Mounting with clamps Four or more corrosion-proof clamps should be used to fasten the SF modules to the support structure securely. The clamps should be secured within the indicated clamping zones (256 mm +/- 75 mm (10.08 in +/ in) from the corners of the long side of the module) using stainless steel M8 bolts with a minimum length of 20 mm (0.79 in). All clamps must be at least 30 mm (1.18 in) long and 3 mm (0.12 in) thick and overlap the module frame by 8 mm (0.31 in) or more. Clamps must not create shadow nor cover the front glass, and shall not deform the module frames during installation. For further instructions please contact the clamp manufacturer. Maximum load: Pa (50 lbs/ft2) to the front and back of the module ENGLISH Site location Ensure that the maximum wind and snow loads in local conditions do not exceed the SF module maximum load ratings. Avoid installing SF modules in areas where they are exposed to oil vapour and/ or corrosive gas. Avoid accumulation of grit or dust on the SF modules as it may reduce the output yield. Do not expose SF modules to sulphurous atmospheres. Do not install SF modules in locations where flammable gases accumulate or flow as there is a risk of sparks from SF PV modules. Do not install SF modules near fire. Avoid installing SF modules in locations where they may be covered by permanent shadows.this may adversely affect their performance. Do not install SF modules in locations where temperatures exceed the temperature range indicated in the module s technical specifications. 4

6 Module perpendicular to support rails 75 mm 75 mm (2.95 in) 75 mm 75 mm (2.95 in) (2.95 in) 75 mm 75 mm (2.95 in) 75 mm 75 mm 75 (10 mm 0 75 mm (2.95(29. in) 75 mm 75 mm (2.95 in) 256 mm ape 745 mm ( (10.08 in) (29.33 in) (2.95 in) 75 mm 75 mm (2.95 in) 75 mm 75 mm 256 mm 745 mm (10.08 in) (29.33 in) Landscape (horizontal) Portrait (vertical) Figure 3 Cross section of an array Array Installation (section) Module Module 3 mm (0.12 in) 8mm (0.31 in) Module Clamp to module overlap min 8 mm (0.31in) 8 mm (0.31 in) Module 3 mm (0.12 in) Module Bolt Nut 95 End in) clamp Module support rail Middle clamp Figure 4 Module parallel to support rails Cross section of an array Ar 75 mm 75 mm (2.95 in) 75 mm 75 mm (2.95 in) 75 mm (2.95 in) 75 mm 75 mm (2.95 in) 75 mm 75 mm 75 mm (2.95 in) L 75 mm 75 mm (2.95 in) 256 mm 745 mm (10.08 in) (29.33 in) Figure 5 75 mm 75 mm (2.95 in) 75 mm 75 mm (2.95 in) 256 mm 745 mm 75 (10.08 in) (29.33 in) Module Module 3 mm (0.12 in) 3 mm (0.12 in) 8 mm (0.31 in) 8 mm (0.31 in) Clamp to module overlap, Module min 8 mm (0,31 in) Module Module Bolt Nut End clamp 10 mm (0.39 in) Module support rail Module to rail overlap, min 10 mm (0.39 in) Nut 10 mm (0.39 in) Middle clamp Figure 6 For alternative mounting methods please consult Solar Frontier. 5

7 5.3 Electrical installation photovoltaic generator Crimping the twisted contacts The HSC2010 positioning aid is used for crimping the pins Electrical wiring safety precautions The sum of Voc of modules in series must not exceed the maximum system voltage of the module under any condition. Reverse current applied to the modules must not exceed 7 A. Do not touch or handle the PV module, terminal box or the end of output cables with bare hands. Do not carry out installation when PV modules, installation tools or installation area are exposed to water. Ensure that the connection parts between SF modules and power receiving devices are isolated and waterproof. Using SF modules with insufficient isolation and waterproofing could result in an electric shock, an electric leak or an accident. Keep the junction box and connecting cables away from any liquids until the connectors are mated. Failure to do this may cause faulty wiring. The connecting components between the modules must be compatible with the connecting system. They must enable them to work perfectly and completely safely. Inverters must meet the technical requirements of SF modules. Do not connect the PV modules directly to loads such as motors. Variation in output power may damage the motor. Observe and understand the safety instructions of batteries. Their misuse can result in serious bodily harm due to high electrical current. Cables should be adequately protected from damage by wildlife Cabling Solar Frontier places great value on delivering as many components as possible pre-assembled in order to help avoid sources of error. As each roof and PV installation has its own peculiarities, certain cables have to be adapted on site to the system and assembled accordingly. For example, the cables for extending the connecting cables to reach the inverter have to be assembled on site. In addition, if there are obstructions on the roof (e.g. dormers) it may be necessary to bridge the increased distance with extension cables. The DC cable, sockets and plugs which are included in the PowerSet are for this purpose. An Hosiden crimping tool (HSC ) is also required for crimping the contacts. This is not included in the PowerSet. Pre-assembled connecting cables must not be altered. Crimping pliers Figure 9 Figure 10 Figure 11 Positioning aid HSC2013 is used for crimping the contacts. Place the contact or pin in the position for the respective cross-section. Place the crimping sleeve completely into the tool as shown in Figure 11. Do not close the crimping pliers completely at first. ENGLISH Please ensure a clean and proper assembly of the cables to avoid error sources and to ensure safe cabling. The DC cables used must comply with the requirements specified in Section and be compatible with the plug-in connectors provided by Solar Frontier. Solar Frontier recommends the use of the DC cables as specified in Section These are available from Solar Frontier. The following tools are required to assemble the cables: - Mounting key (not included in the delivery) - Crimping tool for twisted contacts (not included in the delivery) - Insulation stripping pliers (not included in the delivery) Shortening and stripping the insulation from the DC cable First, the cable has to be shortened to the proper length. Then the outer insulation is removed with suitable insulation stripping pliers to a length of mm. Figure 12 Figure 13 Close the tool gently and check whether the crimping sleeve is properly positioned in the crimping die. Guide the stripped end of the cable fully into the crimping sleeve. Then close the tool completely while holding the cable until the locking device has been triggered. Please take care not to damage the wires in the DC cable. This could reduce the cross section and cause electrical faults. Check the crimping result and the correct fit of all cable strands. Figure 14 Positioning aid Figure 7 Adjust the tool: 1. Lift the positioning aid 2. Turn the positioning aid by ±120 in the desired direction Connector Contact Guide the crimped contact into the connector until it perceptibly clicks in and locks. Gently pull at the cable to check whether the contact holds firmly and has locked. Take note that the pin may not be inserted into the connector. Guide the crimped pin into the socket until it perceptibly clicks in and locks. Gently pull at the cable to check whether the pin holds firmly and has locked. Take note that the contact may not be inserted into the socket. Figure 8 Socket Pin Figure 15 6

8 good Fasten the sealing caps with a fastening torque of 1.7 Nm. Check that there is no gap between the sealing cap and the connector or socket. not good Figure Grounding Grounding cautions Be aware of the necessary grounding requirements prior to installation. Your local authorities can help you further. Install arrestors, surge absorbers or any other appropriate lightning protection tools as needed. Module frames, mountings, connection boxes and metal conduits should be connected to an earth ground as lightning protection, in accordance with local, regional and national standards and regulations. Holes (d 4 mm, 0.16 in) are provided in the aluminium frame of the SF module to accommodate grounding. The grounding cable must be attached to the module frame with a screw and washer. There must be an electrical contact. Use a copper grounding cable with a cross section of at least 2 mm² (AWG14) and a temperature range of at least -40 to 85 C. Alternatively, it is possible to use grounding lugs with integrated grounding pin, lock washers and grounding clips or brackets for PV modules as per NEC Section 250. These components must be used in compliance with the grounding device manufacturer's guidelines. Consult the grounding device manufacturer to identify the appropriate grounding and bonding device for your mounting structure or design. For alternative grounding methods please consult Solar Frontier. Connect the grounding cable to the point marked with the electrical earth symbol. Figure 17 Grounding (IEC) Rolling Thread Screw Lock Washer Grounding Cable Please refer to further instructions provided by the screw or bolt manufacturer. PV module frame Crimping Terminal Figure Electrical wiring The SF modules have a connecting cable with one plug for each pole. Use these to connect the module. Do not open the junction box. Fasten the module cable to the frame or to the mounting system in order to avoid any stress to the connector. Cables drooping from the terminal box are hazardous and must be avoided. Cables should be secured so they are not exposed to direct sunlight (such as behind the module). The sum of Voc of modules in series must not exceed the maximum system voltage rating of the module under any condition, even at low temperature. Reverse current applied to the modules should not exceed 7 A under any condition. Minimum cable diameter: 2.5 mm² (0.004 in²). Series connection Junction box Parallel connection Figure 19 Carry out installation and wiring work in compliance with all relevant health, safety and environment laws and regulations. Diagram showing standard module cabling with obstruction If obstructions make it impossible to connect modules directly side-by-side, the plugs and sockets provided can be used to bridge gaps. A simple example is shown in Figure 20: Roof window Extension Cable Figure 20 7

9 5.4 Installation of Turbo inverters Safety measures during installation Observe the following safety notes when performing the work described in section Installation. Danger Risk of death by electrocution Only technical professionals may perform the work described in section Installation. Always disconnect all DC and AC cables as follows before starting work on the inverter: 1. Turn the AC circuit breaker to off. Take measures to prevent the system from being unintentionally switched on again. 2. Set the DC circuit breaker on the inverter to position 0. Take measures to prevent the system from being unintentionally switched on again. 3. Disconnect the Hosiden connectors of the DC cables according to the manufacturer's instructions. A special tool is required for this. Warning: DC cables are under current if light falls on the modules. 4. Remove the AC plug from the inverter as described in section Check that all pins of the AC plug are free of voltage. Use a suitable voltmeter for this (do not use a simple neon phase checker). Do not connect cables to the inverter until explicitly asked to do so in the instructions. Do not open the casing of the inverter. Connect only SELV circuits to the RJ45 sockets. Lay the cables such that the connection cannot come loose accidentally. When laying cables, ensure that no damage occurs to any of the constructional fire safety measures in the building. Make sure that no flammable gases are present. Observe all applicable installation regulations and standards, national laws and connection values specified by the regional power supply company. Mounting the inverter on the mounting plate 1. Pick up the inverter by its handles 1 or edges, place it in the middle of the mounting plate 1 and press in gently 2 (Figure 23). 2. Lower the inverter 3 until the retaining plate on the mounting plate clicks audibly into place. The hooks on the back of the inverter must pass over the lugs on the mounting plate. 3. The inverter must be firmly seated on the mounting plate and it must not be possible to push it upwards. Advice The procedure for removing the inverter from the mounting plate is described in Preparing the AC connections Line circuit breaker Information on the required line circuit breaker and the cables to be used between the inverter and the line circuit breaker is provided in chapter Residual current circuit breaker If the local installation regulations require the installation of an external residual current circuit breaker, then a Type A residual current circuit breaker as per IEC , Section is sufficient ENGLISH Attention Danger of damage to the inverter or derating! The mounting location must satisfy the following conditions: - The mounting surface and the immediate environment are stationary, vertical, level, flame retardant and not constantly vibrating. - They meet the requirements for environmental conditions; see Technical data for Turbo inverter. - The inverter has the following clearances around it: above/below: at least 200 mm to the sides/in front: at least 60 mm Do not install the inverter in areas where animals are kept. Observe the connection ratings specified on the type plate. The DC cables must not be connected to an earth potential (DC inputs and AC output are not galvanically isolated). Attention When transmitting data over a public network: Transmitting data over a public network can incur additional costs. Data transmitted over a public network is not protected from access by third parties. Advice Avoid exposing the inverter to direct sunlight Mounting the inverter Fastening the mounting plate Screw the mounting plate to the mounting surface using 4 screws: Use screws (and dowels etc.) appropriate for the weight of the inverter. The mounting plate must lie flat on the mounting surface and the metal strips at the sides must point forwards (Figure 22 ). Install the mounting plate vertically with the retaining plate 1 at the top (Figure 22). 1 Figure 22 Wiring the AC plug Danger Risk of death by electrocution! Observe the warning notes in 5.4.1! Grid voltage 220 V V Wire the AC plug supplied as described in Grid voltage 100 V V 1 Figure 23 Danger Risk of death by electrocution! Never connect one of the phases L1, L2 or L3 to PE or N on the mains grid side. Advice If the grid voltage is between 100 V and 127 V, the inverter can be connected between the external conductors L1, L2 and L3 as follows: 2-phase mains grids N and L are connected between the L1 L2 external conductors on the inverter side. See 2 and 3 in Figure 24. One of the two connected external conductors is connected to PE at the inverter side. This connection can be made within the AC plug or in an external junction box. Figure 24 shows an example of an inverter-side connection between L1 and PE: Top: Connection 1 in the AC plug 5 Bottom: Connection 4 in an external junction box 6 3-phase mains grids N and L are connected between the L1 L2 or L1 L3 or L2 L3 external conductors on the inverter side. Connect the external conductor on the inverter side to PE: as above. Figure 24: as above. The external conductor voltages are shown in Figure Wire the AC plug supplied to match the selected external conductors, as described in chapter Do not yet close the AC plug. 2. Connect one of the two connected phases to PE at the inverter side. Make this connection inside the AC plug or use an external junction box; see Figure 24. Figure 21 8

10 Only for the Turbo 1P Mini and Turbo 1P inverter: Figure 24 Connecting N and PE in the AC plug (top) or distribution box (bottom) 1 Connecting cable between N and PE with the connection point inside the AC plug 2 External conductor L1 3 External conductor L2 4 Connecting cable between N and PE with the connection point in the junction box 5 Casing of the AC plug 6 Junction box L 2 L V N V L V V L 1 N V Only for the Turbo 3P1 / 3P2 inverter: Wire the AC plug provided as described in the following Figure. 1 Phase 1 Figure 26 2 Phase 2 3 Phase 3 4 As the inverter is protection class II. the PE protective conductor has no function and need not be connected. 5 Neutral conductor Preparing the DC connections L 2 Figure 25 External conductor voltages in 2 and 3 phase grids with 100 V V Danger Risk of death by electrocution! Use the SunClix connectors provided to maintain the specific protection class. Attention Danger of damage to the inverter and modules. Connect the mating parts matching the DC connectors to the DC cable with the correct polarity. The Hosiden mating parts to the DC cable as per the instructions in section Prepare the data connection cable required for using Power Monitoring Provide an RJ45 standard cable (patch cable Cat5) to use the on-line Power Monitoring service or provide an alternative data connection cable as required Connecting a PowerStorage system The initial operation and configuration of the PowerSet can be completed according to these instructions when a PowerStorage system is used. Thereafter, commission the PowerStorage system as described in the instructions provided for this purpose. They describe all the necessary adjustments for the PowerSet in detail Modbus RTU data connection cable for connecting an energy meter A 4-pin telephone cable with RJ10 connector on the inverter side can be used as a data connection cable to connect an energy meter for feed-in management. Device Connection Inverter RJ10 Signal 4 Data A 1Contact1 2 Data B 3 Ground 4 Figure 27 Contact allocation (= wire number) of the RJ45 connector Advice Material damage due to electrical voltage! The alternative data connection cable may only be produced by a specialist. Risk of destroying the Modbus RTU input of the inverter. Contact 4 of the RJ10 socket carries voltages < 20V. Do not use this contact Connecting the inverter and switching on the AC power Danger Risk of death by electrocution! Observe the warning notes in Attention Maintain a minimum clearance of 200 mm (7.87 in) between the data connection cables (RS485/Ethernet) and the DC /AC cables to prevent data transmission interference. Before connecting the PV system to the grid, ensure that the complete system has been checked, tested and approved in accordance with the relevant regulations. Depending on local regulations, only accredited personnel may connect the PV system to the grid and commission it. 1. If necessary, establish a data connection. 2. Push the Amphenol Helios H4 opposing connector of the DC cable firmly into the DC connection of the inverter until it audibly clicks into place. 3. Insert the AC plug into the socket on the inverter until it audibly clicks into place. 4. Switch on the AC line circuit breaker. The start page for initial commissioning is shown on the display. 5. Perform initial commissioning and switch on the DC supply, as described in and Initial commissioning of the inverter Conditions for starting initial commissioning Initial commissioning starts automatically when at least the AC connector has been installed and switched on as described previously, If initial commissioning is not fully completed, then it starts anew the next time the device is switched on. Guided initial commissioning Initial commissioning is a guided procedure that sets the following information: PowerSet Display language Date / Time Country Reactive power characteristic curve (if prescribed for the selected country) Setting the country The following applies when setting the country: The set country must always be the same as the country where the inverter is installed. This causes the inverter to load the prescribed grid parameters for the selected country. More information on this is provided in the table of countries in section The country can only be set once! If you have selected the wrong country, contact your installer or Solar Frontier. If you cannot select your country on the inverter, contact your installer or Solar Frontier. The country setting does not affect the language used on the display. The display language is set separately. 9

11 Operation Starting initial commissioning Language The check list for initial commissioning is displayed. The PowerSet entry is selected. The checkboxes are not selected. Advices When a check list item is called up the corresponding checkbox is automatically selected. The following items are only displayed if the use of a reactive power characteristic curve is prescribed for the country selected in the Country item: Reactive power characteristic curve (reactive power characteristic curve type) Number of nodes 1) Node 1 1) Node 2 1) 1) 2) Node n Display characteristic curve 1) : Only displayed for reactive power characteristic curve type Enter characteristic curve. 2) : Only displayed if Number of nodes has been set to a value > 2. Initial commissioning is completed by calling up the Finish item. Finish can only be performed when all other checkboxes are selected. 1. Press to select a check list item. 2. Press SET to call up the item. The items are described separately below. 1. Press SET. The first digit of the PowerSet code flashes. 2. Press to change the first digit of the PowerSet code. 3. Press SET. The change is adopted. 4. Press. The second digit of the PowerSet code is highlighted. 5. Repeat steps 1 to 3 for the second digit of the PowerSet code. 6. Press ESC. The check list is shown. 1. Press to select a display language. 2. Press SET. The language is adopted. 3. Press ESC. The check list is shown. Time Country selection Reactive power characteristic curve 1. Press SET. The hour display flashes. 2. Press to change the hour. 3. Press SET. The change is adopted. 4. Press. The minutes are selected. 5. Repeat steps 1 to 3 for the minutes. 6. Press ESC. The check list is shown. Advice The country can only be set once! 1. Press to select a country. 2. Press SET. 3. Press ESC. The dialogue shown on the left is displayed. 4. Press ESC to select a different country by performing steps 1 and 2 or press SET for a longer period of time (> 1 s) to confirm the currently selected country. The check list is shown. 1. Press ESC to call up this point. 2. to mark one type of reactive power characteristic. 3. Press SET. The reactive power type is accepted. 4. Press ESC. The check list is shown.. Advice: An additional Load Templates menu point is shown when "cosphi = 1" was not selected. 1. Press, to mark Load Templates. 2. Press SET. 3. Press, to select a standard characteristic. 4. Press SET. Standard characteristic is accepted. 5. Press ESC. The check list is shown. ENGLISH Number of nodes Date format 1. Press to select a date format. 2. Press SET. The date format is adopted. 3. Press ESC. The check list is shown. 1. Press SET. The value flashes. 2. Press to change the number of nodes. 3. Press SET. The value is adopted. 4. Press ESC. The check list is shown. Date 1. Press SET. The date flashes. 2. Press to change the day. 3. Press SET. The change is adopted. 4. Press. The month is selected. 5. Repeat steps 1 to 3 for the month. 6. Press. The year is selected. 7. Repeat steps 1 to 3 for the year. 8. Press ESC. The check list is shown. Node n 1. Press to select a parameter for the node. Advice: P% cannot be changed at the first and last nodes (000%.100%). 2. Press SET. The parameter value flashes. 3. Press to change the value. 4. Press SET. The change is adopted. 5. If necessary repeat steps 1 to 4 for the other parameters. 6. Press ESC. The check list is shown. Time format 1. Press to select a time format. 2. Press SET. The time format is adopted. 3. Press ESC. The check list is shown. Display characteristic curve 1. The previously set reactive power characteristic curve is displayed graphically (example in Fig. left). 2. Press ESC. The check list is shown. 10

12 Finish Finish has been selected in the check list and SET has been pressed. One of 2 possible dialogues is displayed. 1. Proceed as follows, depending on the dialogue. Advice: The settings regarding the feed-in management must be provided in the energy management sub-menu. Dialogue Settings are incomplete: Press SET and work through the open items in the check list. Dialogue Are all settings correct? Press ESC to correct settings or press SET for a longer period of time (> 1 s) to finish initial commissioning. 2. If SET is pressed for a longer time then the inverter restarts and synchronises itself with the grid (Fig. left). Modus Dynamic feed regulation 1. Press SET to call up this point. 2. Press to mark the energy meter or to activate PowerStorage. 3. Press ESC. 4. Press ESC to move up one level to energy management Switching on the DC supply Set the DC circuit breaker on the inverter to position I (Figure 31). After testing via the internal MSD (approx. 2 minutes), the power fed into the grid can be shown on the display (assuming that sunlight is present). Figure Feed-in management or PowerStorage Feed-in management or PowerStorage It is also possible to use an energy meter for feed-in management. It must be connected to the Modbus RTU interface and comply with the following requirements: The inverter communicates with energy meters through the Modbus RTU. The following applies: Only energy meters that were pre-programmed in the inverter can be used. The pre-programmed energy meters are: Herholdt ECS3, item number: ECSEM72 Janitza ECS3, item number: ECSEM68MID B+G SDM630, item number: Carlo Gavazzi EM24, item number: EM24-DIN.AV9.3.X.IS.X The energy meter must measure in positive direction relative to the mains network. Take note of the manufacturer's instructions This menu point can alternatively be used to activate the PowerStorage function when a Solar Frontier battery system is used. Details are provided in the Power- Storage manual. Configuration energy meters Advice: The power fed into the mains network is set in 10 W steps. It can be limited to a minimum of 0 W. Advice: The inverter can only work with energy meters that have already been pre-programmed in the inverter. The pre-programmed energy meters are listed under Meter Type. 1. Press SET to call up this point. 2. Press to mark the meter type. 3. Press ESC. 4. Press ESC to leave the sub-menu. Advice: The connection to the energy meter can be verified with a connection test Registration and configuring PowerMonitoring The registration and the monitoring set-up can be performed once commissioning has been completed. Please follow the link to be found on the sticker attached to the front of the device housing. Follow the guided registration process to its end. Additional information regarding registration can also be found at this link De-installing the inverter Danger Risk of death by electrocution! Only technical professionals may perform the work described in section De-installing the inverter. Observe the warning notes in Switching off AC and DC supplies 1. Turn the AC circuit breaker to off. 2. Set the DC circuit breaker on the inverter to position 0 (Figure 29). Figure 29 11

13 Disconnecting DC connections from the inverter Disconnect DC cables according to the manufacturer's instructions. A special tool is required for this. Warning DC cables are under current if light falls on the modules. 6. Structure and function of the Turbo inverter 6.1 Casing Disconnecting the AC plug from the inverter For the Turbo 1P Mini / 1P inverter: 1. Remove the AC plug from the socket on the inverter as described in chapter Check that all pins of the AC plug are free of voltage. Use a suitable voltmeter for this (do not use a simple neon phase checker). For the Turbo 3P1 / 3P2 inverter: 1. Disconnect the AC plug from the inverter: gently press in the ratchet near the front of the AC plug with a suitable object to unlock it, and remove the plug. 2. Check that all pins of the AC plug are free of voltage. Use a suitable voltmeter for this (do not use a simple neon phase checker). Opening the AC plug (only if required) For the Turbo 1P Mini / 1P inverter: Open the AC plug as described in the Appendix under Mounting > AC plugs. ENGLISH For the Turbo 3P1 / 3P2 inverter: Open the AC plug: First open the cable gland at the back and then push in the ratchets on the left and right of the plug casing (simultaneously) and unlock with a suitable tool. Then remove the upper part of the casing from the contact part. Removing the inverter from the mounting plate 1. Use one hand to press the retaining plate on the mounting plate approx. 5 mm (0.20 in) towards the mounting surface 1 (Figure 30). 2. Use the other hand to push the inverter upwards, far enough so that the retaining plate no longer latches. 2 Release the retaining plate. 3. Lift the inverter with both hands until the hooks on the rear side of the inverter are free 3 4. Remove the inverter from the mounting surface Hood 2 Display (monochrome, 128 x 64 pixels) 3 Type plate, Serial number, warning notices 4 Operating buttons: ESC,,, SET (from left to right) 5 1x AC connector 6 1x DC connector plus (+) for solar modules (Phoenix Contact SunClix, insulated) 7 1x DC connector minus ( ) for solar modules (Phoenix Contact SunClix, insulated) 8 DC circuit breaker (interrupts plus and minus inputs simultaneously) 9 2x RJ45 sockets (RS485 bus) 10 1x RJ45 socket (Ethernet) 11 1x RJ10-socket (Modbus RTU) The casing components are described in detail below. 6.2 Operating buttons The operating buttons ( 4 in Figure 31) have the following functions: Figure 31 2 Figure 30 Button Action Function general Guided configuration Press jumps up by 1 menu level navigates 1 step briefly discards any changes ESC SET Press longer ( 1 second) Press briefly Press briefly Press briefly Press longer ( 1 second) jumps to the start of the jumps to status display guided configuration process moves the highlighted bar or the content of the display up moves the highlighted position in a numerical setting one digit to the left increases a setting by one step moves the highlighted bar or the content of the display down moves the highlighted position in a numerical setting one digit to the right decreases a setting by one step jumps down 1 menu level a selected numerical value begins to flash and can be altered adopts any changes alters the state of a control (checkbox/radio button) answers a query dialogue with yes navigates 1 step forward Table 1 12

14 6.3 Overview of operating functions For the sake of clarity, only the operating buttons and SET are illustrated. Status display Main menu Submenus Output power SET SET SET Yield Daily Time/date Mode *) off *) Current day yield *) Remuneration *) SET Monthly Remuneration *) Dyn. feedin control *) PowerStorage *) PV voltage *) Self consumption *) SET Annual Energy management *) SET RS485 address *) Energy meter *) PV current *) SET Autarky level *) Total Meas. values Configuration *) SET Meter type *) Grid voltage Settings SET Reset max. vals. Grid current *) Self test *) Clear event log DHCP Grid frequency *) Gener. ch. curve Language IP address Reactive power *) Internal temp. *) Event log Contrast Subnet mask Del. country settting Derating *) Information SET Contact info RS485 address *) Gateway Voltage limits Max. daily power *) System info Network SET DNS Frequency limits Abs. max. power *) Country setting Alarm Web portal Voltage limits Ø Day max. yield *) React. pwr. char. curve *) Backlight Power limiter Operating hours *) Self test *) Service SET Fixed voltage Total yield *) Network Factory setting CO 2 saving *) *) Dieser Menüpunkt wird nicht immer angezeigt. Ob er vorhanden ist, hängt von den Einstellungen am Wechselrichter und der Fimware-Version ab. All parameters 6.4 Service menu The following section describes service menu items. Some items have password protection. Obtain the password from technical support. Attention Risk of reduced yields. Inverter and grid parameters can be changed in the service menu. The service menu may only be used by technical professionals who can ensure that the changes do not contravene the applicable regulations and standards. 13

15 Calling up the service menu and editing the values Power limiting Delete country setting Factory setting Voltage limits (peak values) Frequency limits 1. Select the Service menu item. 2. Press SET. The fig. shown at the left appears. 3. Press simultaneously for 3 seconds. The service menu is displayed (fig. left). 4. Press to select a menu item. 5. Press SET to go into the menu item. The following applies: Enter the password if required (fig. left). Within a menu item press if required to display and alter further settings (e.g., voltage limits). - The menu items are described in section The inverter's output power can be restricted manually to a minimum of 500 W. If the power is manually restricted, the symbol Derating and the reading Derating/reason: User default are displayed in the status display. After the country setting has been deleted, the device restarts and displays the guided initial commissioning menu. Resetting the device to the factory setting deletes the following data: Yield data Event messages Date and time Country setting Display language Network settings After the factory setting has been deleted, the device restarts and displays the guided initial commissioning menu. The following voltage limits can be changed: Upper disconnection value 1) Lower disconnection value 1) (figure left) 1) The disconnection value refers to the peak value of the voltage. The following frequency limits can be changed: Upper disconnection value. Lower disconnection value (figure left) Derating switch-on threshold (because frequency is too high) Frequency threshold when switching on again. 6.5 Troubleshooting Faults are indicated by event messages as described below. The display flashes red. Table 2 "List of event messages" contains information on troubleshooting and fault correction. Structure Event messages have the following information: 1 Symbol for the type of event message 2 Date/time when the event occurred 3 ACTIVE = The cause of the event message is still present or date/time when the cause of the event message was corrected. 4 Cause of the event message: 5 Counter: No, of the displayed event message/ Total number of event messages; max. total number of event messages = 30 6 NEW is displayed until the event message is confirmed using ESC or. Function Event message types Type Information (Symbol ) The inverter has detected an error that does not affect the feed-in process. The user does not need to intervene. Type Warning (symbol ) The inverter has detected an error that may result in reduced yields. It is highly recommended that you correct the cause of the error. Type Error (Symbol ) The inverter has detected a serious error. The inverter will not feed into the grid while this error is present. Please contact your installer. More information is provided in table 6 List of event messages. Display behaviour New event messages are displayed immediately. The messages disappear after they have been confirmed or their cause(s) have been corrected. Advice When an event message is confirmed, the user thereby simply confirms that he/ she has seen the message. This does not correct the error that caused the event message to be shown! If messages exist whose cause has been corrected but which have not been confirmed then is shown in the status display. If an already confirmed error recurs then it is displayed again. Operation Confirming event messages An event message with the comment NEW is displayed. Press ESC/ /. The event message is confirmed. Displaying event messages 1. Select Event log in the main menu. 2. Press SET. The event messages are displayed in chronological order (latest message first). 3. Press to page through the Event Messages. ENGLISH Voltage limits Ø (average value) The following voltage limits can be changed: Upper disconnection value 1) (Figure left) Lower disconnection value 1) 1) The disconnection value refers to the average value of the voltage. 14

16 Event message Description Type Data acceptance failed Grid islanding detected PE not connected Residual current too high Faulty function of boost converter Device overheated Boost converter has wrong HW version. Boost converter not connected Boost converter defective One setting, e.g. during commissioning, has failed, as it was not correctly transmitted. Repeat the setting. Inform your installation company if the fault persists. There is no grid voltage present (inverter running independently). For safety reasons, the inverter must not feed into the grid and switches off while the error is present (dark display). Contact your installer if this error occurs frequently. The protective earth is not connected. For safety reasons, the inverter must not feed into the grid. Contact your installer. The residual current flowing from the plus or minus inputs to the earth via the photovoltaic modules exceeds the maximum permissible value. Due to legal requirements, the inverter switches off automatically for as long as the error state exists. Contact your installer. An internal component of your inverter is faulty. The inverter does not feed or feeds with reduced power into the mains network. Contact your installer. Despite derating, the maximum permissible temperature has been exceeded. The inverter feeds no power into the grid until the maximum permissible temperature is no longer exceeded. 1. Check that the installation conditions are satisfied. 2. Contact your installer if the message occurs frequently. The inverter cannot recognise an internal component or is not compatible with the other components. The inverter cannot feed into the mains network. Contact your installer. The connection to the internal components is interrupted. The inverter does not feed into the mains network. Contact your installer The boost converter is defective; the inverter is not feeding into the grid or is feeding at reduced power. Contact your installer. Boost converter not detected Contact your installer. Internal Info Contact your installer if the message occurs frequently. Internal warning Internal Error Insulation error Contact your installer if the message occurs frequently. Contact your installer if the message occurs frequently.. The insulation resistance between the plus or minus inputs and earth is less than the permissible value. For safety reasons, the inverter must not feed into the grid. Contact your installer. No branding The inverter has wrong or faulty device data. It can therefore not feed into the mains network. Contact your installer. L and N swapped The live and neutral conductors are wrongly connected. For safety reasons, the inverter must not feed into the grid. Contact your installer. Faulty country An inconsistency exists between the selected country setting settings and those stored in memory. Contact your installer. Country parameter invalid Reduced performance due to temperature Reading of the country setting faulty Fan faulty The inverter cannot feed into the mains network because it does not have valid parameters. Contact your installer. The power inverter is reducing its output, as the maximum permitted temperature has been reached. 1. Check that the installation conditions are satisfied. 2. Contact your installer if the message occurs frequently. The inverter could not correctly read the country selected from memory. Contact your installer The internal fan of the inverter is faulty. In certain situations the inverter will feed less power into the grid. Contact your installer. Event message Description Type Grid frequency too high for reactivation After switching off, the inverter cannot resume feeding because the grid frequency exceeds the legally prescribed switch-on value. Contact your installer if this error occurs frequently. Grid frequency After switching off, the inverter cannot resume too low for reactivation legally prescribed switch-on value. feeding because the grid frequency exceeds the Contact your installer if this error occurs frequently. Grid frequency too high Grid frequency too low Network relay defective The grid frequency at the inverter is greater than the maximum permissible value. Due to legal requirements, the inverter switches off automatically for as long as the error state exists. Contact your installer if this error occurs frequently. The grid frequency at the inverter is less than the minimum permissible value. Due to legal requirements, the inverter switches off automatically for as long as the error state exists. Contact your installer if this error occurs frequently. The inverter has detected that a network relay is faulty and therefore does not feed into the mains network. Contact your installer. Grid voltage After switching off, the inverter cannot resume too low for reactivation legally prescribed switch-on value. feeding because the grid voltage exceeds the Contact your installer if this error occurs frequently. Grid voltage Ø too high Grid voltage Ø too low Grid voltage too high Grid voltage too high for reactivation BCONV over-temperature The output voltage averaged over the legally prescribed period of time exceeds the permissible tolerance range. The inverter switches off automatically for as long as the error state exists. Contact your installer if this error occurs frequently. The output voltage averaged over the legally prescribed period of time exceeds the permissible tolerance range. The inverter switches off automatically for as long as the error state exists. Contact your installer if this error occurs frequently. The grid voltage at the inverter is greater than the maximum permissible value. Due to legal requirements, the inverter switches off automatically for as long as the error state exists. Contact your installer if this error occurs frequently. After switching off, the inverter cannot resume feeding because the grid voltage exceeds the legally prescribed switch-on value. Contact your installer if this error occurs frequently. The maximum permissible boost converter temperature has been exceeded. The inverter feeds no power into the grid until the maximum permissible temperature is no longer exceeded. 1. Check that the installation conditions are satisfied. 2. Contact your installer if the message occurs frequently. Time/date lost The inverter has lost the time settings because it was disconnected from the grid for too long. Yields cannot be stored and event messages will have the wrong date. Correct the time under Settings/Time/ Date. No connection to There is no or no correct communication link between the energy meter the inverter and the energy meter (or the PowerStorage system). Inform your installation company to have the connection checked. No connection to PowerStorage There is no or no correct communication link between the inverter and the energy meter (or the PowerStorage system). Inform your installation company to have the connection checked. Table 2 15

17 7. Maintenance 9. Disposal 7.1 Maintenance of Solar Frontier SF165-S/SF170-S photovoltaic modules A monthly visual check is highly recommended in order to maintain the efficiency of SF modules and the security of the mounting. Remove any dirt, fallen leaves or bird droppings from the surface, and check that there is no damage to the surface. Do not use detergent or chemicals for cleaning dirt off SF modules as it may damage the modules and result in degradation of insulation. Do not use hard brushes for cleaning. Use only soft cloths to remove dirt from the modules. When replacement parts are required, be sure the installer/servicer uses parts specified by the manufacturer with the same characteristics as the original parts. Unauthorized substitutions may result in fire, electric shock or other hazard. Stop using SF modules when any damage or unusual phenomena are observed. Have them immediately replaced or removed by a qualified technician. 7.2 Maintenance DC system The DC system is maintenance-free. It is still recommended that cables and connectors are regularly checked for signs of damage. 9.1 Disposal within the EU This sign on the modules and inverters indicates that these products must not be disposed of in household waste when they reach the end of their life cycle. For disposal and recycling, please take the products to authorised collection points where you can hand them over free of charge. Alternatively, in some countries you may hand them in at the dealer's where you obtain your replacement goods. Please contact your local authority for further details on your nearest authorised collection point. The DC cables can be disposed of at municipal collection points as electric waste. Penalties may be imposed for violation of the rules depending on the applicable law. 9.2 Disposal outside the EU The symbol of a dustbin with a line through it is only valid in the European Union (EU). If you want to dispose of your product please contact your local authority or dealer to find out the correct disposal method. ENGLISH 7.3 Maintenance of Turbo inverters The inverter is basically maintenance-free. Despite this, it is a good idea to regularly check that the cooling fins on the front and rear sides of the device are free of dust. Clean the inverter when necessary as described below. Attention Danger of destruction of components in devices. Do not allow cleaning agents and devices to penetrate between the cooling fins at the front of the inverter (under the grey hood). In particular, do not use the following cleaning agents: - Solvent-based cleaning agents - Disinfectants - Coarse or sharp-edged cleaning materials Removing dust Dust should be removed using compressed air (max. 2 bar). Danger Risk of death by electrocution! Risk of death by electrocution. Use cleaning agents only with a slightly damp cloth. Remove heavy soiling with a slightly damp cloth (use plain water). If necessary, use a 2% curd soap solution instead of water. After cleaning, remove any soap residue using a slightly damp cloth. 8. Transport and Storage Pay attention to all advice on the packaging when storing or transporting SF Power- Sets. A dry room should be chosen for storage. The packaging is not waterproof. All electronic components should be kept away from liquids during transport and storage. The SF PowerSets must remain in the original packaging until the installation. Small amounts of white powder from packaging material may adhere to the modules. This may safely be ignored and has no affect on performance. 10. Technical data and data sheets 10.1 Solar Frontier SF165-S/SF170-S photovoltaic modules Electrical characteristics Standard test conditions (STC)*1 Module SF165-S Module SF170-S Rated output Pmax 165 W 170 W Open circuit Voc voltage 110 V 112 V Short circuit current Isc 2.20 A 2.20 A Rated voltage Vmpp 85.5 V 87.5 V Rated current Impp 1.93 A 1.95 A Nominal operating cell temperature (NOCT)*2 Module SF165-S Module SF170-S Rated output Pmax 123 W 126 W Open circuit Voc voltage 100 V 102 V Short circuit Isc current 1.76 A 1.76 A Rated voltage Vmpp 80.2 V 82.1 V Rated current Impp 1.53 A 1.55 A *1 Data measured under standard test conditions (STC) defined by the IEC standard (1000 W/m² irradiance, 25 C module temperature, AM 1.5 with tolerances of ±10% for Isc and Voc and +10% / -5% for Pmax). The module efficiency with 200 W/m² irradiance is typically 98% (±1.9%) of the STC efficiency. *2 Nominal operating cell temperature (NOCT): Module operating temperature with 800 W/m2 irradiance, 20 C air temperature, 1 m/s wind speed and in the open circuit condition. 16

18 Thermal characteristics NOCT 47 C Temperature-coefficient Isc α +0.01%/K Temperature-coefficient Voc β -0.30%/K Temperature-coefficient Pmax δ %-0.31%/K Characteristics for system design Maximum system voltage Vsys V DC Limiting reverse current Ir 7 A Mechanical Data Dimensions (L x W x H) x 977 x 35 mm (49.5 x 38.5 x 1.4 in) Weight 20.0 kg (44.1 lbs) / 16.3 kg/m2 (3.3 lbs/ft2) Module operating temperature -40 C to 85 C Application class Class A as per IEC Fire safety class Class C as per IEC Cable 2.5 mm 2 / AWG14 (halogen free) Snow load (to the front of the module) Pa (IEC61646) / Pa design load (UL1703) Wind load (to the back of the module) Pa (IEC61646) / Pa design load (UL1703) Module drawing ) (7) 90 4) (444) ±0 5 ± ±2 ± ± ± ±2 (23.8) ± φ ±1 2 Ø 4 2 Grounding φ φ 4 Ø Ø 6.6 Mounting holes Mounting holes L (538.5) (50) Label ± ± ) 13, ±100 φ 2 Ø 4.5 (-) (+) A A ±5 φ φ ± B ±5 ±5 φ φ B ±5 ±5 A-A B-B φ φ φ φ No. Item Qty Description 1 Cell 1 CIS on substrate glass 2 Cover glass 1 Clear tempered glass 3 Encapsulant EVA 4 Back sheet Weatherproof plastic film 5 Frame 1 Set Anodized aluminium alloy / Colour:black 6 Edge sealant Butyl rubber 7 Junction box 1 With bypass diode 8 Cable 2.5 mm 2 (0.004 in²) / AWG14 (with waterproof plug, Hosiden HSC - MC4 plug-in) 9 Adhesive Silicon 10 Label 1 Product label 11 Screw 8 Stainless tapping (SUS304J3) 12 Bar code label 1 Serial number 17

19 10.2 Technical data for Turbo inverter Turbo 1P Mini Turbo 1P Turbo 3P1 Turbo 3P2 DC input side (PV generator connection) Number of DC inputs Maximum start voltage 420 V 845V 1000 V 1000 V Maximum input voltage 420 V 845 V 1000 V 1000 V Minimum input voltage for grid-feeding 75 V 350 V 250 V 250 V Startup input voltage 90 V 350 V 250 V 250 V Rated input voltage 255 V 540 V 510 V 790 V Minimum input voltage for rated output 180 V 360 V 375V 575 V MPP voltage 75 V 350 V 360 V 700 V 375 V 700 V 575 V 700 V Maximum input current 11.5 A 12 A 11 A 11 A Rated input current 8 A 8 A 8 A 8 A Maximum input power at maximum output active 2050 W 4310 W 4100 W 6330 W power Rated input power (cos φ = 1) 2050 W 4310 W 4100 W 6330 W Derating/power limiting Occurs automatically when: input power > max. recommended PV power cooling is inadequate input current too high grid current too high internal or external derating grid frequency too high (according to country settings) limiting signal received via an external interface output power is limited (set at the inverter) AC output side (mains grid connection) Output voltage 185 V V 185 V V 320 V V 320 V V (depending on the country setting) Rated output voltage 230 V 230 V 400 V 400 V Maximum output current 12 A 18.5 A 7 A 10 A Rated output current 8.7 A 18.3 A 3.3 A 5.2 A Maximum active power (cos φ = 1) 2000 W 4200 W 4000 W 6200 W Maximum active power (cos φ = 0.95) 2000 W 3990 W 3800 W 5890 W Maximum apparent power (cos φ = 0.95) 2100 VA 4200 VA 4000 VA 6200 VA Maximum active power (cos φ = 0.9) W 5580 W Maximum apparent power (cos φ = 0.9) VA 6200 VA Rated output 2000 W 4200 W 4000 W 6200 W Rated frequency 50 Hz and 60 Hz Grid type L / N / PE (protective earth ) L 1 / L 2 / L 3 / N / FE L 1 / L 2 / L 3 / N / FE Grid frequency 45 Hz.., 65 Hz (depending on the country settings) Power losses in nighttime operation < 2 W < 1 W < 3 W < 3 W Feeding phases single-phase single-phase three-phase three-phase Distortion factor (cos φ = 1) < 2 % < 2% < 1% < 1% Power factor cos φ 0.95 capacitive inductive 0.95 capacitive inductive capacitive inductive Characterisation of the operating behaviour Maximum efficiency 98.0 % 98.6% 98.6% 98.7% European efficiency 97.5 % 98.2% 98.1% 98.3% CEC efficiency 97.6 % 98.2% 98.4% 98.5% MPP efficiency Efficiency values (at 5%, 10%, 20%, 25%, 30%, 50%, 75%, 100% of the rated power) at rated voltage > 99.7% (static), > 99% (dynamic) 92.8 %, 95.8 %, 97.3 %, 97.5 %, 97.7 %, 97.8 %, 97.7 %, 97. % > 99.7% (static), > 99% (dynamic) 96.2%, 97.6%, 98.3%, 98.3%, 98.3%, 98.2%, 97.9%, 97.4% > 99.8% (static), > 99% (dynamic) 91.0%, 95.5%, 97.5%, 97.9%, 98.1%, 98.4%, 98.6%, 98.3% 0.8 capacitive inductive > 99.8% (static), > 99% (dynamic) 92.6%, 96.5%, 98.2%, 98.3%, 98.5%, 98.6%, 98.5%, 98.2% Efficiency reduction in case of a rise in ambient temperature (at temperatures > 40 C) 0.005%/ C Efficiency change in the case of deviation from the DC rated voltage %/V Own consumption < 4 W < 4 W < 8 W < 8 W Derating at full power from 50 C (T amb ) from 45 C (T amb ) from 50 C (T amb ) from 50 C (T amb ) Switch-on power 10 W Switch-off power 5 W 5 W 8 W 8 W Safety Protection class II Isolation principle No galvanic isolation; transformerless Grid monitoring Yes, integrated Insulation monitoring Yes, integrated Residual current monitoring Yes, integrated 1) Overvoltage protection version Varistors Reverse polarity protection Yes ENGLISH

20 Turbo 1P Mini Turbo 1P Turbo 3P1 Turbo 3P2 Application conditions Area of application Indoor rooms, with or without air conditioning Ambient temperature range (T amb ) 15 C C 15 C C 15 C C 15 C C Storage temperature -30 C C -30 C C -30 C C -30 C C Relative humidity 0 % %, non-condensing Installation elevation 2000 m above sea level Degree of pollution PD3 Noise emission (typical) 31 dba 31 dba 29 dba 29 dba Impermissible ambient gases Ammonia, solvents Equipment and design Degree of protection IP21 (Casing: IP51; Display: IP21) Overvoltage category III (AC), II (DC) DC connection Phoenix Contact SunClix (1 pair) AC connector Type Wieland RST25i3 plug Wieland RST25i3 plug Wieland RST25i5 plug Wieland RST25i5 plug Connection conductor cross-section Cable diameter mm 2 conductor cross-section 4 mm 2 Opposing connector Included in delivery Dimensions (X x Y x Z) 340 x 608 x 222 mm (49.5 x 38.5 x 1.4 in) Weight 8.3 kg (16.47 lbs) 9 kg (17.86 lbs) 10 kg (19.84 lbs) 10 kg (19.84 lbs) Display Graphical display 128 x 64 pixels Communication interface RS485 (2 x RJ45 sockets: Connection to PowerStorage, 1 x RJ10 socket: Connection to Modbus RTU meter), ethernet interface for PowerMonitoring (1 x RJ45) Feed-in management as per EEG 2012 EinsMan Ready, via RS485 interface Integrated DC circuit breaker yes, VDE compliant Cooling principle Temperature-controlled fan, variable speed, internal (dust protected) Table 3 Technical data at 25 C/77 F. 1) The design of the inverter prevents it from causing DC leakage current Technical data AC cable and line circuit breakers Inverter AC cable conductor cross-section Power loss 1) Line circuit breaker Turbo 1P Mini 1.5 mm 2 18 W B mm 2 11 W B mm 2 6 W B16 Turbo 1P 2.5 mm 2 ( in²) 48 W B mm 2 ( in²) 30 W B25 Turbo 3P1 2.5 mm² 7 W B mm² 4 W B16 Turbo 3P2 2.5 mm 2 ( in²) 13 W B mm 2 ( in²) 8 W B16 Table 4 1) Power loss of the AC cables at the rated power of the inverter and a cable length of 10 m Table of countries Details on setting the country are provided in section Turbo 1P Mini / 1p inverter Advice The requirements for the country-specific grid parameters may change at short notice. Contact the technical support of Solar Frontier if the parameters specified in the table no longer correspond to the legally prescribed requirements in your country. 19

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