Industrie 4.0 Overview and Fundamental Concepts

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1 Industrie 4.0 Overview and Fundamental Concepts Prof. Dr.-Ing. Reiner Anderl Department of Computer Integrated Design (DiK) Faculty of Mechanical Engineering Technische Universität Darmstadt Otto-Berndt-Straße Darmstadt

2 Industrie 4.0 Overview and Fundamental Concepts 1. Introduction 2. Industrie 4.0 Organization and Fundamental Concepts - Reference Architecture Model Industrie 4.0 (RAMI 4.0) - Industrie 4.0 Component 3. Efficient Factory 4.0 and SME Competence Center - Industrie 4.0 in a Global Context - Competence Analysis - Efficient Factory SME Competence Center Major Research Clusters - Digital Twin - New Security Culture - Industrial Implementation Guideline 5. Summary Folie 2

3 Industrie 4.0 Overview and Fundamental Concepts 1. Introduction 2. Industrie 4.0 Organization and Fundamental Concepts - Reference Architecture Model Industrie 4.0 (RAMI 4.0) - Industrie 4.0 Component 3. Efficient Factory 4.0 and SME Competence Center - Industrie 4.0 in a Global Context - Competence Analysis - Efficient Factory SME Competence Center Major Research Clusters - Digital Twin - New Security Culture - Industrial Implementation Guideline 5. Summary Folie 3

4 Development of information and communication technology (1) Hypertext hyperlinked documents Multimedia hyperlinked media Socialmedia (1) networking people (1995) (1985,1997,1998) (1998) (2004) (2005) (1995) World Wide Web (1994) (1999) Java, UML, XML (2006) Web Services Web Web 1.0 Web Source: Dr. Dais, Bosch Folie 4

5 Development of information and communication technology (2) Socialmedia (2) networking companies Cyber-Physical Media interconnected and communicating systems Future Media? 5G Mobilfunk 10 Gbit/s App technology Industrie 4.0 component Web 3.0 Web A.B Web X.Y Folie 5

6 The Dream was born Prof. Kagermann (acatech) Prof. Wahlster (DFKI) Prof. Lukas (BMBF) Folie 6

7 Industrie 4.0 what does it mean? The term Industrie 4.0 is a play on words consisting of 3 parts. First Industrie indicates that this initiative is dedicated to industry. Second,.0 references the internet technology and intends to create the association with Web 1.0, Web 2.0, Web 3.0, Web technology. Third, the 4 stands for the 4th industrial revolution and aims at reaching a new level of industrial value chains covering the whole product lifecycle. Folie 7

8 Approaches for smart systems Improvement of the added value Based on functional integration Further improvement of the added value based on cyber-physical systems Aktor M Sensor Controller Adaptive controller Mechanics Mechatronics Adaptronic Networked and communicating systems Smart Plant Smart Factory Smart City Cyber-physical systems support networking and communication Condition Monitoring Source: TU Darmstadt, Effiziente Fabrik 4.0 Source: TU Darmstadt Systems and Structural Health Monitoring Smart Grid Smart Products Smart Logistics Smart Home Remote Diagnosis and Control Tracking and Tracing Source: TU Darmstadt, ESE Folie 8

9 Industrie 4.0 Overview and Fundamental Concepts 1. Introduction 2. Industrie 4.0 Organization and Fundamental Concepts - Reference Architecture Model Industrie 4.0 (RAMI 4.0) - Industrie 4.0 Component 3. Efficient Factory 4.0 and SME Competence Center - Industrie 4.0 in a Global Context - Competence Analysis - Efficient Factory SME Competence Center Major Research Clusters - Digital Twin - New Security Culture - Industrial Implementation Guideline 5. Summary Folie 9

10 Plattform Industrie 4.0 Folie 10

11 The Plattform Industrie 4.0 Working Groups Reference architectures, Standards and Standardisation Research and Development Security of networked Systems Legal Conditions Work, Initial and Continuing Education Development of the RAMI 4.0-model Standardisation and international cooperation Application scenarios of Industrie 4.0 making the future comprehensible R&D roadmap and innovation strategies IT Security for Industrie 4.0 IT Security in initial and continuing education Need for action to reflect civil procedures and civil procedure laws, IT and data protection law, product liability law, IP law and also employment law Work 4.0, Initial and Continuing Education in Industrie 4.0,need and fields for action, treatment recommendation In the range of qualification/ education jsessionid=13b30491aa49b1a f45da1 Folie 11

12 Publications of the Plattform Industrie 4.0 Folie 12

13 Implementation recommendations for Industrie 4.0 Effective: April 14, 2015 Industrie 4.0 component RAMI 4.0 Research roadmap Folie 13

14 Referenzarchitektur für Industrie 4.0 RAMI 4.0 IPv6 URI Source: based on Umsetzungsstrategie Industrie 4.0, BITKOM, VDMA, ZVEI; April 2015 Folie 14

15 Industrie 4.0 Component Folie 15

16 Industrie 4.0 Component VPN-Client https-server https-client Shell Administration Source: E. Tantik, DiK Header Data Management Module Sector Module 1 Module 2 Module n Internal Interface Entity Functionality Main Functionality App Sector App 1 App 2 App n Folie 16

17 Beispiel einer Industrie 4.0 Komponente Roboterarm Folie 17

18 Industrie 4.0 Overview and Fundamental Concepts 1. Introduction 2. Industrie 4.0 Organization and Fundamental Concepts - Reference Architecture Model Industrie 4.0 (RAMI 4.0) - Industrie 4.0 Component 3. Efficient Factory 4.0 and SME Competence Center - Industrie 4.0 in a Global Context - Competence Analysis - Efficient Factory SME Competence Center Major Research Clusters - Digital Twin - New Security Culture - Industrial Implementation Guideline 5. Summary Folie 18

19 Publications acatech (1) Industrie 4.0 in a Global Context Source: acatech Folie 19

20 Publications acatech (2) Industrie 4.0 in a Global Context (excerpt) Source: acatech Industrie 4.0 in a Global Context Source: acatech Industrie 4.0 in a Global Context Folie 20

21 Publications acatech (3) Industrie 4.0 in a Global Context (excerpt) Folie 21

22 Publications acatech (4) Competences for Industrie 4.0 Strongest demand exists for Data-analysis and data interpretation Trans-divisional process Know-How and -management Interdisciplinary thinking and acting Customer relation management and new leadership competences Differences big enterprises and SMEs Big enterprises: Focus on technology- and data driven management SMEs: Focus on process management and customer satisfaction Danger of digital divide Folie 22

23 Competence Centers Industrie 4.0 in Germany Hamburg Bremen Dortmund Paderborn Aachen Kaiserslautern Hannover Lemgo Darmstadt MiT 4.0 Dortmund Ilmenau Potsdam Igersheim Berlin- Brandenburg Berlin Chemnitz Chemnitz Kaiserslautern Karlsruhe Stuttgart Augsburg Stuttgart München Source: Wissenschaftlicher Beirat Industrie 4.0 Folie 23

24 Strategy to Transfer Industrie 4.0 to Industry Research and Development Labs Demonstration and Learning Centers Competence and Transfer Center Prototyping and Testbed Centers Folie 24

25 Uses Cases Efficient Factory 4.0 Use Case 4 Flexible intelligent worker assistance systems Use Case 1 Paperless and integrated quality assurance Components as information carriers Unified data management Use Case 3 Condition and energy monitoring Use Case 2 Digital value stream Real-time capable production controlling Folie 25

26 Manucatured Parts and Components are Information Carriers Folie 26

27 Industrie 4.0 Components as Information Carriers Folie 27

28 Monitoring of Value Added Processes Folie 28

29 Don t forget Industrie 4.0 People! Human centric environments Continuous learning and advanced qualification paths from professional qualification to academic qualification Networks of good pratice Knowledge and competence building on the job Job enrichment Interdisciplinary awareness, thinking and understanding Agile skills (delta engineering to adapt appropriate skills) Folie 29

30 Darmstadt Competence Center for Small and Medium Sized Industry (MiT 4.0) Folie 30

31 Industrie 4.0 Overview and Fundamental Concepts 1. Introduction 2. Industrie 4.0 Organization and Fundamental Concepts - Reference Architecture Model Industrie 4.0 (RAMI 4.0) - Industrie 4.0 Component 3. Efficient Factory 4.0 and SME Competence Center - Industrie 4.0 in a Global Context - Competence Analysis - Efficient Factory SME Competence Center Major Research Clusters - Digital Twin - New Security Culture - Industrial Implementation Guideline 5. Summary Folie 31

32 The Digital Twin as a digital representation of existing technical objects Bildquelle: Zerspanungstechnik Bildquelle: aniwaa.com Product data model Physical product with semantic product memory Component data model Digital Twin: digital representation of individual physically existing components Folie 32

33 Example (2): Digital Twin of a xy-lasercutter Approach for the development of a digital twin for a CPPS Use case: xy-lasercutter Digital Twin of a xy-lasercutter Cyber-physical xy-lasercutter Cyber Production System Physical bidirectional associativity Validation Verification Ramp-up Maintenance Folie 33

34 IUNO Partners Folie 34

35 IUNO National Reference Project: IT-Security for Industrie 4.0 Project- & Knowledge Management Advisory Board (BSI, Industry, Research, Associations) Use Cases Kundenindividuelle Customer specific production Produktion(Homag) Kundenindividuelle Produktionsprozess Production prozesses Produktion für for intelligentes smart parts and Werkstück assemblies (Losgröße Eins) Web-Plattform Web-Platform for für remote Fernwartung control (Bosch) Web-Plattform Gegenseitiger Remote access für ortsunabhängiger strategies Fernwartung and mgmt. Zugriff (Trust Management / Trust Boundaries) Technologiedaten-Marktplatz Market place for technology data (Trumpf) Technologiedaten-Marktplatz Austausch Data exchange von Maschinendaten (Machine as a Service / DRM) Visual security-control (VW) Visueller Management Security-Leitstand visualisation of security data National Reference Implementation Analysis of Requirements Models and Specifikations Toolboxes Folie 35

36 VDMA guideline Industrie 4.0: Toolbox Industrie 4.0 The key element of the guideline Industrie 4.0 is the Toolbox Industrie 4.0 The Toolbox Industrie 4.0 is used to analyze the company s competences and to generate strategies for approaching Industrie 4.0. Source: Leitfaden Industrie 4.0 Orientierungshilfe zur Einführung in den Mittelstand, VDMA Folie 36

37 VDM guideline Industrie 4.0: Toolbox Industrie 4.0 Structure of the toolbox: Application level: Six application levels to identify themes for ideas in the field of Industrie 4.0. The combination provides the functionality. Performance level: Five technological, building on one another performance levels for positioning and strategy development. The highest level represents the vision Industrie 4.0. Performance level Application level Source: Leitfaden Industrie 4.0 Orientierungshilfe zur Einführung in den Mittelstand, VDMA Folie 37

38 VDMA guideline Industrie 4.0: Results for products und production Procedure: 1. Classification with respect to performance levels of the Toolbox Industrie Identification of the existing performance profile in the toolbox 3. Definition of the target profile in the toolbox Folie 38 Source: Leitfaden Industrie 4.0 Orientierungshilfe zur Einführung in den Mittelstand, VDMA

39 Industrie 4.0 Overview and Fundamental Concepts 1. Introduction 2. Industrie 4.0 Organization and Fundamental Concepts - Reference Architecture Model Industrie 4.0 (RAMI 4.0) - Industrie 4.0 Component 3. Efficient Factory 4.0 and SME Competence Center - Industrie 4.0 in a Global Context - Competence Analysis - Efficient Factory SME Competence Center Major Research Clusters - Digital Twin - New Security Culture - Industrial Implementation Guideline 5. Summary Folie 39

40 Conclusions Industrie 4.0 is a key initiative of the German hightech strategy supported by the German government and to be implemented by industry. Key strategy of Industrie 4.0 is the creation of new innovation for smart systems such as smart products, smart production systems, smart logistics or smart grids based on the integration of internet based communication and embedded control software to ensure sustainablity and environmental soundness. Future research activities will also need to address - safety, security, privacy and knowledge protection, - new business models as well as - human factors impact New advanced engineering methods are required to support the developemnt of smart products able to self-control their functionality and to communicate with other smart systems as well as with humans. Industrie 4.0 is a fascinating technology and each enterprise has to decide whether and if so how to implement Industrie 4.0. Folie 40

41 Thank you for your attention! I cannot say whether things will get better if we change; what I can say is they must change if they are to get better. Georg Christoph Lichtenberg ( ) German scientist, author and philosopher Source: TU Darmstadt / kh-architekten