Indrustry Bosch Rexroth

Transkript

1 Indrustry Bosch Rexroth AUTOMATION SOLUTIONS MANUFACTURING SOLUTIONS CONSULTING & SERVICES 1

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3 Megatrend: Rapid development of the connection of people and things million connected people ,5 7 billion connected people ,6 50 billion connected things million computers on the internet 3

4 Information and connectivity are economic drivers world biggest stock companies world biggest stock companies Source: Die Welt,

5 Invented for live means connected for live CONNECTED INDUSTRY CONNECTED BUILDINGS CONNECTED ENERGY CONNECTED MOBILITY 5

6 Industry 4.0: the next industrial revolution 4. industrial revolution 1. industrial revolution Mechanisation Mech. control (cam disc, cam) Energy: water / steam power 2. industrial revolution Electrification Punch cards as program memory Conveyer belts Master shafts Energy: electrical 3. industrial revolution Digitization Freely programmable control units PLC and PC based control units Field busses (ethernet based) Flexible production systems Electronical data storage Connection / Internet People as key players Distributed intelligence Fast integration and flexible configuration Open standards Virtual real-time representation Digital life-cycle management Secure value-creation network Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0 The transformation of industry 3.0 to industry 4.0 (connected industry) occurs gradually 6

7 Central Challenges Flexibility and Speed Customer-orientation with individual products Efficiency, scalable capital goods based on open standards, high grade of modularity and connectivity Connection of production to manage big differences Efficiency Manufacturing of small numbers with the advantages of mass production Optimized process and stock due to high degree of transparency in the whole line High availability in the production based on intelligent data analytics Competitiveness Low production costs High innovation potential due to connection of IT and production Energy and resource efficiency Safeguarding the future of locations 7

8 Central Challenges: Flexibility and Speed Efficiency Competitiveness Industry 4.0 helps to master the requirements of the production of the future! 8

9 Direct connectivity first step to industry 4.0 ERP MES Control / HMI Sensors / Actuators External (Internet) Plant Plant/Line Station/ Machine Currently the communication and the data exchange is realized through an additional software Numerous interfaces between the layers are required Information have to pass the layers because there is no direct access Indirekt connected hardware Field devices 9

10 Direct connectivity first step to industry 4.0 ERP MES Controls // HMI Sensors / Actuators External (Internet) Plant Plant/Line Station/ Machine Intelligence moves directly into the components Realization without additional and individual software solutions Decreases the number of interfaces Indirekt connected hardware Field devices 10

11 Two worlds meet each other IT meets industry Maschine safety Cloud Computing Time-To-Market Productivity Lifetime Industry Industrie 4.0 IT IT-Safety Big Data Networking Energy efficiency Internet of things Industry 4.0 describes the fusion of industry and IT 11

12 Bosch dual strategy i 4.0 Lead Provider System manufacturer/ Production resource view I 4.0 solution provider with external business enabler technology or internal I 4.0 solution provider Lead Operator Product manufacturer/ Product view Drive and Control Technology Industrial Sensor Solutions Bosch Software Innovations Bosch Sensortec Packaging Technology Assembly Systems and Special Machinery Bosch Connected Devices & Solutions... Innovationsmanagement Logistik Machine Platforms Data Mining, Big Data Center of Competence RFID@BOSCH Bosch plants world wide Manufacturer of products Machine operator Plant operator Interface to customers/suppliers More than 100 pilot applications are bundled within the Innovation Cluster CI 13

13 Industry 4.0: Features Distributed intelligence Virtual representation in real time Fast integration and flexible configuration People as key players Digital life-cycle management Open standards Secure value creation network 14

14 Solution Portfolio Factory Automation Positioning, Claim The Leading supplier of Industry 4.0 solutions Portfolio Categories Automation Solutions Manufacturing Solutions Consulting & Services Products & Solutions Open Automation Platform Smart Products (electrical, hydraulical, mechanical, multi-tech) Controls & Software Electro-hydraulics & -mechanics Joining Technologies Engineering Tools Automation Apps & Library Connectivity Toolbox* HMI Solutions Sensor Integration Cloud-based Solutions Safety & Security Complete Manufacturing Lines (on demand as general contractor) Intelligent Processing Subsystems** Multi-technology Automation (preferred on DC Portfolio but also 3rd party) Intelligent Workplace Systems Material Flow & Intralogistic Solutions IT- and Software Integration Availability Solutions (Breakdown Service, Service Contracts, Condition Monitoring, Predictive Maintenance etc.) Project planning / Configuration Simulation Material & Production flow, Machine & Processes, Resources (Energy, Waste, ) Production System Consulting i4.0 Brownfield Connection i4.0 Greenfield Concepts System Integration and Application Engineering Commissioning Data Analytics Didactics Target sectors & regions All industry sectors & regions. Mainly machine & line buliders (OEM). Electronics & Manufacturing, Automotive & Tier 1. Mainly End-User & emerging regions. All industry sectors & regions. Focus on support of automation & manufacturing solutions. Slogan Connected Automation 15 * MES/ERP-, Database- and general IT-connection, Communication protocols (Products/Features like i4.0 Connector, OCI, Webconnector, GDS, OPC UA etc.) ** e.g. Handling & Robotics, Tightening, Welding, Dispensing, Additive Manufacturing, Testing etc.

15 Bosch Rexroth Industry 4.0 House Use cases, Solutions Database connection /SAP, ORACLE) virtual activation Service concepts Interactive Boards. Webbased HMI Big Data Cloud Solutions RFID and DataMatrix Integration scale and inspection technology IIC Testbed Nexo Tigthening Process optimization Machine and plant simulation Products, Services Intelligent workstation Condition Monitoring Controls Decentral drives Hydraulics Services, Apps Easy Handling Tightening system 16

16 Direct database connection ERP MES Control / HMI Sensors / Aktuators Indirect connected hardware I4.0 approach: Direct connection from control and drives to ERP or MES systems Requirement Fast access from MES or ERP to the manufacturing process Reduction of interfaces and software between the areas Intergrade machines in existing IT structure Past solution: No direct access from ERP/MES systems to machines Individual created software solution running on separate PCs to connect machines to the IT 18

17 Directed database connection 3 rd Party MES maxwidth=1024&maxheight=768 Solution: Web Connector connects the IT direct with the machine and the other components Control type XM2 is the platform for the WebConnector Benefits Saving of costs: Reduce of interfaces No external software Reduce engineering costs Future proof: Use of standard programs and solutions 19

18 Big Data & Data mining Requirements: Tracking data's during the process Automatically analysis of the results Long term logbook to increase the product quality Past solutions: A manual definition of values is necessary External software needed for data tracking and recording I4.0 approach: Big Data Automatically optimizing in Real-time Recording of process values 20

19 Big Data & Data mining e_devices_and_reverse_redundancy_in_esl/mobiledevices.jpg_an d_reverse_redundancy_in_esl/mobiledevices.jpghttp:// -android.net/wp-content/uploads/2011/12/android.png maxwidth=1024&maxheight=768 Solution: GDS running on controls Intensive data recording Data transmission to databases directly via Open Core technology Implement own algorithm directly on the controller Benefits Cost optimizing Reduction of machine downtime Improve of Quality Fast identification of process changes 21

20 NEXO Industry 4.0 Tightening System Process Quality Manager Software Application NEXO Process Quality Manager 22

21 Industrie Bosch Rexroth I4.0 in Lohr LoP2 23

22 Multi Product Line Solution Assembly of hydraulic valves for mobile applications Industry 4.0 approach Precise product identification via RFID, Work instruction synchronization, individual assembly steps Flexible autonomous work station Benefits Inventory reduction Output increase Features for Industry 4.0 Cyber physical system Digital interactive Board Nexo nutrunner RFID ID

23 General Contractor for a production line QCMT Challenge To build a robot gear I4.0 production line in cooperation with Chinese Machine Tool builder until end of 2016 Bosch Rexroth Solution / Industrie 4.0 Approach Bosch Rexroth as general contractor Bosch 4.0 Ecosystem with solutions for all of the 5 steps of I4.0 implementation 1. Value stream 2. Components (e.g. CNC Control, Conveyors, RFID, ) 3. Solutions (e.g. Generic Data Server, Active Cockpit) 4. Production Control (e.g. MES) 5. Data Mining (e.g. Preventive Maintenance) Results Ongoing All work packages in time 26

24 Open and Connected Ecosystem for new business models Customers Users Products & Technologies 28

25 Industrie Bosch Rexroth Partnership The decisive role in the connected plant In building the Connected World of the future, we believe no single company will be able to do this alone. We believe in Open Platforms, in Open Standards, in Open Source and in Strategic Alliances DC-IA/SFP Bosch Rexroth AG Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe