Checking Fixtures. Reproducible quality PRECISION. Applicable for the following torch systems:

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1 Checking Fixtures Reproducible quality PRECISION. Applicable for the following torch systems: Power Joint Power Joint Lite Power Joint Lite S Water Joint Water Joint Lite Frontpull 8i Frontpull 8i Lite Power Clutch Power Clutch water-cooled Frontpull 7 Frontpull 8 Wire Select 2.0 Dual Wire 2.0 PlasmaTIG Document no.: DOC-0137EN Revision: SKSde.14MAR17.bp.bp.v2.0.0

2 Content Torch system Page The checking fixture as a tool Programming tip 3 Power Joint 4 Power Joint Lite 5 Power Joint Lite S 6 Water Joint 7 Water Joint Lite 8 Power Clutch 9 Power Clutch water-cooled 10 Frontpull 7 11 Frontpull 7 (23 version) 12 Frontpull 8 13 Frontpull 8 (23 version) 14 Frontpull 8i 15 Frontpull 8i Lite 16 Wire Select Dual Wire PlasmaTIG Overview Checking fixtures Reproducible quality Issued: February 22, 2017

3 Die Prüfvorrichtung als Werkzeug Mit der Prüfvorrichtung kann der TCP von Schweißbrennersystemen (bestehend aus den Komponenten Kollisionsschutz, Brennerhalter und Brennerhals) oder einzelnen Brennerhälsen verifiziert werden. Die TCP Reproduzierbarkeit im automatisierten Lichtbogenschweißen spielt eine wesentliche Rolle. Um dieses Kriterium beim Brennerhalswechsel einzuhalten kann der TCP auf einen voreingestellten Kontrollpunkt hin überprüft werden. Das nachträgliche Richten von Brennerhälsen wurde bei der Herstellung von Prüfvorrichtungen bewusst nicht berücksichtigt. Leichte Berührungen beim Programmieren, je nach Verfahrgeschwindigkeit, haben keine Auswirkung auf die Maßhaltigkeit des Systems. Bei einer heftigen Kollision hingegen empfiehlt sich, das komplette Brennersystem zu verifizieren und gegebenenfalls einzelne Komponenten zu ersetzen. Brennerhälse zählen wir nicht zu den Verschleißteilen. Durch den modularen Systemaufbau und die Möglichkeit unsere Brennerhälse mit verschiedenen Brennersystemen zu kombinieren entstehen systembedingt eine Anzahl von Prüfvorrichtungen. Programmierspitze Die Programmierspitze ist ein Hilfsmittel, um einen Roboter für eine Schweißnaht mit gleich bleibender freier Drahtlänge zu programmieren. Sie wird auf den Düsenstock geschraubt und entspricht der Länge der Kontaktspitze plus der freien Drahtlänge. Programmierspitzen erleichtern so eine präzise Schweißnahtprogrammierung. Bitte bestellen sie die gewünschte(n) Programmierspitze(n) separat zur Prüfvorrichtung. Folgende Ausführungen und Längen sind verfügbar. Stick out length in mm: Stick out length in mm: Part number: Part number: Applicable for all single wire torch systems. Applicable for Dual Wire 2.0 torch systems. For PlasmaTIG torch systems no programming tips are needed. Overview Checking fixtures Reproducible quality Issued: February 22,

4 Power Joint Air Part number Shape Distance in mm TCP length in mm Angle in Part number * * * * ZK * QK HDX *special shape 4. Overview Checking fixtures Reproducible quality Issued: February 22, 2017

5 Power Joint Lite Air Part number Shape Distance in mm TCP length in mm Angle in Part number * * * * ZK * QK HDX *special shape Overview Checking fixtures Reproducible quality Issued: February 22,

6 Power Joint Lite S Air Part number Shape Distance in mm TCP length in mm Angle in Part number * * * * ZK * QK HDX *special shape 6. Overview Checking fixtures Reproducible quality Issued: February 22, 2017

7 HDX Standard Water Joint Water Part number Shape Distance in mm TCP length in mm Angle in Part number Overview Checking fixtures Reproducible quality Issued: February 22,

8 HDX Standard Water Joint Lite Water Part number Shape Distance in mm TCP length in mm Angle in Part number Overview Checking fixtures Reproducible quality Issued: February 22, 2017

9 Power Clutch Air Part number Shape Distance in mm TCP length in mm Angle in Part number ZK QK HDX Overview Checking fixtures Reproducible quality Issued: February 22,

10 HDX Standard Power Clutch water-cooled Water Part number Shape Distance in mm TCP length in mm Angle in Part number Overview Checking fixtures Reproducible quality Issued: February 22, 2017

11 Frontpull 7 Air Part number SHape DIstance in mm TCP length in mm* Angle in Part number ZK QK HDX *TCP measurements including TCP-extension 50mm (PN 93-29) Overview Checking fixtures Reproducible quality Issued: February 22,

12 Frontpull 7 (23 Version) Type Torch neck A B D Checking fixture Air Part number Shape Distance in mm TCP length in mm* Angle in Part number On request On request 0 On request On request On request 0 On request On request On request 22 On request On request On request 22 On request On request On request 22 On request On request On request 30 On request On request On request 30 On request On request On request 35 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 60 On request On request On request 90 On request On request On request 45 On request ZK On request On request 45 On request On request On request 45 On request QK On request On request 45 On request On request On request 35 On request HDX On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request 12. Overview Checking fixtures Reproducible quality Issued: February 22, 2017

13 Frontpull 8 Air Part number Shape Distance in mm TCP length in mm* Angle in Part number ZK QK HDX *TCP measurements including TCP-extension 35mm (PN 93-57) Overview Checking fixtures Reproducible quality Issued: February 22,

14 Frontpull 8 (23 Version) Type Torch neck A B D Checking fixture Air Part number Shape Distance in mm TCP length in mm* Angle in Part number On request On request 0 On request On request On request 0 On request On request On request 22 On request On request On request 22 On request On request On request 22 On request On request On request 30 On request On request On request 30 On request On request On request 35 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 60 On request On request On request 90 On request On request On request 45 On request ZK On request On request 45 On request On request On request 45 On request QK On request On request 45 On request On request On request 35 On request HDX On request On request 45 On request On request On request 45 On request On request On request 45 On request On request On request 45 On request 14. Overview Checking fixtures Reproducible quality Issued: February 22, 2017

15 Frontpull 8i Air Part number Shape Distance in mm TCP length in mm* Angle in Part number ZK QK HDX Overview Checking fixtures Reproducible quality Issued: February 22,

16 Frontpull 8i Lite Air Part number Shape Distance in mm TCP length in mm* Angle in Part number ZK QK HDX Overview Checking fixtures Reproducible quality Issued: February 22, 2017

17 Wire Select 2.0 Air Part number Shape Distance in mm TCP-length in mm Angle in Part number ZK QK HDX *TCP measurements including TCP-extension 100mm (PN 93-14) Overview Checking fixtures Reproducible quality Issued: February 22,

18 Dual Wire 2.0 A B Water Part number Shape Distance in mm TCP-length in mm Angle in Part number DW *TCP measurements including TCP-extension 50mm (PN 93-29) 18. Overview Checking fixtures Reproducible quality Issued: February 22, 2017

19 PlasmaTIG Type Torch body A B C Checking fixture Water PN Shape Distance in mm TCP-length in mm Angle in Part number TIG short TIG short TIG short Plasma short Plasma short Plasma short TIG long TIG long TIG long TIG long (LS) Overview Checking fixtures Reproducible quality Issued: February 22,

20 SKS Welding Systems GmbH Marie-Curie-Str Kaiserslautern Tel / Fax / Änderungen Overview vorbehalten. Checking fixtures Reproducible quality Issued: February 22, 2017