Perspektiven mit Stahl Perspectives with Steel Efficient hot metal and steel production in Europe Iron Making in Western Europe Status quo and future trends Dr. Hans Bodo Lüngen, Stahlinstitut VDEh Dr. Michael Peters, ThyssenKrupp Steel Europe Prof. Dr. Peter Schmöle, ThyssenKrupp Steel Europe 1 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
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Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions 3 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
World crude steel production and metallic charge, 2013 4 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions 5 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Evolution of hot metal production in the EU 15 6 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Hot metal production of different countries in the EU 15 7 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions 8 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Ferrous burden composition 1990 and 2013 in the EU 15 9 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
STAHL 2014 Some facts about sinter plants in Europe (EU 15) in 2013 29 strands were operated in 2013 Average suction area was 288 m2 (smallest 90 m2, largest 589 m2 ) 8 strands have a suction area of over 400 m2 Highest productivity was 59.5 t/m2 x 24 h as yearly average Lowest fuel consumption was 1206 MJ/t sinter as yearly average Sinter plants enable to recycle in-plant residues 10 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Sinter strand waste gas cleaning technologies - State of the art Fabric filter Fabric filter MEEP Fabric filter Fabric filter Waste gas cleaning processes Waste gas recycling LEEP Adsorption method with activated carbon/lignite ESP-Filter EPOSINT EOS Cyclone 11 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Coke production and demand in the EBFC member countries 12 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Coke quality requirements and current quality range Actual coke qualities at European blast furnaces Coke quality requirements by German blast furnace operators 13 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl Source: Steel Institute VDEh
Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions 14 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Blast furnaces in changing times ThyssenKrupp Steel Europe today: The new blast furnace Hamborn 8 Blast furnaces Thyssen Hamborn works in former times 15 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Casthouse dedusting at blast furnaces Blast furnace casthouse today Blast furnace casthouse 1960 16 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Control room of blast furnaces yesterday and today 17 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Blast furnace size distribution Japan EU 15 18 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Blast furnace size distribution South Korea EU 15 19 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Blast furnace size distribution NAFTA EU 15 20 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Blast furnace size distribution China (indentified BF s) EU 15 21 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
The biggest blast furnaces round the world 22 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Today blast furnaces have campaign lifes of 20 years and more 23 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Campaign life of blast furnaces (as of 31 December 2013) 24 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Typical hearth constructions 25 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions 26 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Reducing agents consumption of the blast furnaces in Germany 27 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Reducing agents consumption in blast furnaces in the world, 2012 28 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions 29 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
New coal injection plants in Europe voestalpine Stahl Linz, Austria Salzgitter Flachstahl GmbH, Germany SSAB Ruukki, Finland DK Recycling und Roheisen, Germany 30 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
New top gas recovery turbines Salzgitter Flachstahl GmbH, blast furnace B ArcelorMittal Eisenhüttenstadt, blast furnace 5A 31 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
BF s equipped with TRT to total BF s in EBFC member countries 11 furnaces do not have elevated top pressure and cannot be equipped with a TRT 32 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
BF s equipped with TRT to total BF s in EBFC member countries 11 furnaces do not have elevated top pressure and cannot be equipped with a TRT 33 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions 34 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
European ULCOS project (Ultra Low CO 2 Steel Making) 35 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
European ULCOS project (Ultra Low CO 2 Steel Making) Top gas recycling blast furnace (TGR) HIsarna smelting reduction process Gas cleaning Offgas CO 2 scrubber Massive CO 2 2 mitigation Iron ore Oxygen Coal Oxygen is only achievable with application of CCS Oxygen Gas heater Process gas PCI Hot metal and slag Hot metal and slag 36 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Ironmaking in Western Europe Status quo and future trends Introduction Hot metal production in the EU 15 Blast furnace burden The blast furnaces at a glance Reductant rates New PCI and TRT plants New processes for CO 2 mitigation Conclusions 37 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Conclusions Blast furnace converter route is dominant (60 %) The companies invest in the blast furnace route Nearly all blast furnaces are equipped with PCI Challenge for steel makers in EU to reduce CO 2 emissions Development of new CO 2 lean processes CO 2 breakthrough is only possible when applying CCS Iron making in blast furnace plants has changed from old economy to factory of the future! Clean, highly performing, environmental friendly, socially sustainable 38 06.11.2014 STAHL 2014 Stahlinstitut VDEh Wirtschaftsvereinigung Stahl
Colours in industrial constructions
Iron making in Western Europe Status quo and future trends Thank you for your attention!