Advanced Contact Technology. Solarline. Steckverbinder für erneuerbare Energie Connectors for Renewable Energy. Catalogue for Installers.

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1 Solarline Steckverbinder für erneuerbare Energie Connectors for Renewable Energy Catalogue for Installers MC3 and MC4 N

2 Contents MC4 MC Plug connectors Male and female PV-cable couplers Male and female PV-panel receptacles PV-Branch plugs and sockets Accessories Safety lock clip Sealing caps Open end spanner Socket wrench inserts Test plug Adapter leads 7 0 PV-Adapter test leads PV-Adapter 8 Tools Assembly tools Cables & cable assemblies Solar cable FLEX-SOL-XL PV-Cable assemblies PV-Cable assemblies according to customer request Branch cable leads Branch cable leads PV-K/BC... Safety note Plug connectors that are not made by MC but can be mated with MC elements and are sometimes also described by their manufacturers as MC compatible, do not conform to the requirements for a safe electrical connection with long-term stability and for safety reasons may not be plugged together with MC elements. We therefore accept no liability if these connectors which are not approved by MC are mated with MC elements and damage occurs as a result. 2

3 Connectors for Renewable Energy Installation examples with the MC4 system PV-Junction box Disconnectable plug connectors Inverter Panel receptacle MC4 + Safety lock clip 3

4 Ich bin eine Montageanleitung. Man sollte mich unbedingt lesen, bevor man das Produkt verwendet! Ich beinhalte wertvolle Hinweise zur korrekten Montage und zum richtigen Einsatz des Produktes. Im Moment ist die Schrift zwar ein bischen klein, aber später geht das dann ganz gut zu lesen, da die MA dann Advanced Contact Technology Plug connectors MC4 Male and female cable couplers MC4 (including insulating part) ØA ØA Cable cross section Ø A (Cable outer diameter) Rated current Rated voltage Approvals,5 2,5mm² 3 6mm 32.00P000-UR P000-UR,5 2,5mm² 5,5 9mm² P000-UR P000-UR 4 6mm² 3 6mm P000-UR P000-UR 4 6mm² 5,5 9mm P000-UR P000-UR,5mm²: 7A 2,5mm²: 22,5A 4mm 2 : 30A ) / 39A 2) 6mm 2 :30A ) / 45A 2) 000V DC (IEC) 600V DC (UL) 0mm² 5,5 9mm P P000 Assembly tools see page 7 MA 43A Assembly instructions MA23 000V DC (IEC) Male and female panel receptacles MC4 (including insulating part) Male panel receptacle Female panel receptacle Cable cross section Male panel receptacle Female panel receptacle Rated current Rated voltage Approvals,5 2,5mm² P P000,5mm²: 7A 2,5mm²: 22,5A 000V DC (IEC) 4 6mm² P P000 4mm 2 : 30A ) / 39A 2) 6mm 2 :30A ) / 45A 2) 000V DC (IEC) Male and female cable couplers MC4QUICK Rapid toolless assembly. Unlocking is effected by means of a screwdriver. Available from Q3/203 Conductor cross section Rated current Rated voltage Approvals 4 mm 2 ; 6 mm 2 ; 0 mm A (4, 6mm²) 40A (0mm²) 000V DC (IEC) 3) ) Ambient temperature range -40 C C 2) Ambient temperature range -40 C C 3) TÜV in preparation 4

5 Male and female cable couplers MC4PLUS Ready-made with cable. Can be unlocked only with special tool. TÜV 500V DC, UL 600V DC (000V DC in preparation). Type Conductor cross section Rated current FLEX-SOL-XL Rated voltage Colour of cable Approvals Rated current BETAflam mm 2 A V DC A V DC Rated voltage Colour of cable Approvals 2, ) * ) 22 2, ) * ) 22 2, ) * ) 22 4, ) * , ) * (IEC) 30 (UL) 2) 4, ) * ) 30 6, ) * ) 30 6, ) * ) 30 6, ) * ) 30 Unlocking tool see page 6 PV-Branch plugs and sockets MC4 For safe and simple parallel- or serialparallel connection of PV-modules. Pluggable with single-pole MC PV-cable coupler MC4. Rated current Rated voltage A 000V (IEC/CEI) * Add the desired colour code ) Please indicate cable length in cm; cable lengths on request. 2) 000 V DC in preparation 5

6 Ich bin eine Montageanleitung. Ich bin eine Montageanleitung. Man sollte mich unbedingt Man sollte mich unbedingt lesen, bevor man das Produkt verwendet! Ich beinhalte wertvolle lesen, bevor man das Produkt verwendet! Ich beinhalte wertvolle Hinweise zur korrekten Montage Hinweise zur korrekten Montage und zum richtigen Einsatz des und zum richtigen Einsatz des Produktes. Im Moment ist die Produktes. Im Moment ist die Schrift zwar ein bischen klein, Schrift zwar ein bischen klein, aber später geht das dann ganz aber später geht das dann ganz gut zu lesen, da die MA dann gut zu lesen, da die MA dann Ich bin eine Montageanleitung. Man sollte mich unbedingt lesen, bevor man das Produkt verwendet! Ich beinhalte wertvolle Hinweise zur korrekten Montage und zum richtigen Einsatz des Produktes. Im Moment ist die Schrift zwar ein bischen klein, aber später geht das dann ganz gut zu lesen, da die MA dann Advanced Contact Technology Accessories MC4 Safety lock clip MC4 The pluggable safety lock clip secures the PV plug connection and can only be unlocked with the tools (see below). Safety lock clip mounted Description See assembly instructions Safety lock clip MC4 MA Assembly instructions MA252 Sealing caps MC4 Sealing caps made from TPE for tight sealing of unplugged PV connectors. For plug side For socket side Description Sealing cap MC4, without cord Open-end spanner and unlocking tool MC4 and MC4PLUS To tighten and unscrew the cable gland and to open the locking device. To secure MC4 / MC4PLUS MC4 To tighten the cable gland To open the locking device suitable for Description MA See assembly instructions MC4 Open-end spanner set (2 open-end spanners, plastics) MA23, MA232, MA MC4, MC4PLUS Unlocking tool, incl. belt pouch (2 open-end spanners, metal) MA270 Socket wrench inserts MC4 MC recommend these socket wrench inserts for a simple and safe assembly of the panel receptacle. To tighten To secure Description See assembly instructions Socket wrench insert to tighten (MC3, MC4) Socket wrench insert to secure (MC4) MA Assembly instructions MA232 6

7 Ich bin eine Montageanleitung. Man sollte mich unbedingt lesen, bevor man das Produkt verwendet! Ich beinhalte wertvolle Hinweise zur korrekten Montage und zum richtigen Einsatz des Produktes. Im Moment ist die Schrift zwar ein bischen klein, aber später geht das dann ganz gut zu lesen, da die MA dann Advanced Contact Technology Test plug PV-PST This test plug is used to control the correct engagement of the contact in the insulation. Description See assembly instructions Test plug MA Assembly instructions MA23, MA232 PV-Adapter leads MC4 Male and female PV-Adapter test leads MC4 One end with MC4 PV Plug connector, other end with Ø 4mm safety plug for measuring instruments for safe current and voltagemeasuring on PV-modules and systems. Female adapter test lead 50cm Male adapter test lead Male adapter test lead Female adapter test lead Rated current Rated voltage Cable cross section * Add the desired colour code * * A 000V mm 2 PV-Adapter MC3/MC4 To interconnect the two MC PV-Plug connector systems MC3 and MC4. MC4 Ø3 MC3 20cm 2 MC3 Ø3 MC4 PV Adapter-MC4/MC3 2 PV Adapter-MC3/MC4 Rated current Rated voltage A 000V 7

8 Ich bin eine Montageanleitung. Ich bin eine Montageanleitung. Man sollte mich unbedingt Man sollte mich unbedingt lesen, bevor man das Produkt verwendet! Ich beinhalte wertvolle lesen, bevor man das Produkt verwendet! Ich beinhalte wertvolle Hinweise zur korrekten Montage Hinweise zur korrekten Montage und zum richtigen Einsatz des und zum richtigen Einsatz des Produktes. Produktes. Im Moment Im Moment ist die ist die Schrift zwar ein bischen klein, Schrift zwar ein bischen klein, aber später geht das dann ganz aber später geht das dann ganz gut zu lesen, da die MA dann gut zu lesen, da die MA dann Advanced Contact Technology Tools MC4 Stripping pliers With length stop for conductor cross sections 4mm², 6mm² and 0mm². Specially adapted for the FLEX-SOL-XL PV cable, for stripping small cable quantities on the site. An additional insert can be ordered for conductor cross sections of,5mm 2, 2,5mm 2, 4mm 2 and 6mm 2. Accessories 2 Cable cross section mm 2 See assembly instructions 4 / 6 / MA Assembly instructions MA23, MA232 Insert for cable cross section,5 /2,5 / 4 / 6mm Insert for cable cross section 4 / 6 / 0mm Crimping pliers MC4 ) Crimping pliers incl. locator and insert Cable cross section mm 2 See assembly instructions,5 / 2,5 / ,5 / 4 / / MA Assembly instructions MA25 Accessories Insert for cable cross section,5 / 2,5 / 4mm Insert for cable cross section 4 / 0mm Insert for cable cross section 2,5 / 4 / 6mm Locator MC ) With exchanged locator and insert also suitable for MC3 Tool case MC4 Tool case contains: Crimping pliers MC4 ( ) 2 Open end spanner set MC4 3 Plastic box Optional: 4 Stripping pliers (Ref ) 5 Socket wrench insert to tighten (Ref ) 6 Socket wrench insert to secure (Ref ) 7 Insert 4mm² / 0mm² (Ref ) Description Tool case dimensions (mm) width depth height Tool case MC

9 Ich bin eine Montageanleitung. Man sollte mich unbedingt lesen, bevor man das Produkt verwendet! Ich beinhalte wertvolle Hinweise zur korrekten Montage und zum richtigen Einsatz des Produktes. Im Moment ist die Schrift zwar ein bischen klein, aber später geht das dann ganz gut zu lesen, da die MA dann Advanced Contact Technology Plug connectors MC3 Male and female cable couplers MC3 Cable cross section Ø D (Cable outer diameter) Rated current Rated voltage Approvals 2,5 4mm² 3,2 4,8mm 4,9 7,mm UR UR UR UR 20A 6,5 9,0mm UR UR 6mm² 6,5 9,0mm UR UR 30A 000V DC (IEC) 600V DC (UL) ) 6mm² 4,9 7,mm A 0mm² 6,5 9,0mm A 000V DC (IEC) Assembly tools see page MA Assembly instructions MA207 Male and female panel receptacles MC3 Male panel receptacle Female panel receptacle Cable cross section Male panel receptacle Female panel receptacle Rated current Rated voltage Approvals 2,5 4mm² P P000 20A 000V DC PV-Branch plugs and sockets MC3 For safe and simple parallel- or serialparallel connection of PV-modules. Branch plug Branch socket Rated current Rated voltage Approvals UR UR 30A 000V (IEC/CEI), 600V (UL) ) For UL-certified products, only assembly tool PV-RWZ3 may be used. It may be used for the assembly of cables with an outside diameter of up to 7,6mm. 9

10 Accessories MC3 Sealing caps MC3 Sealing caps made from TPE for tight sealing of unplugged PV connectors. To prevent loss, simply push the strap loop over the cable connector. For plug side For socket side Description Sealing caps MC3, with cord Sealing caps MC3, without cord PV-Adapter leads MC3 PV-Adapter test leads MC3 One end with MC3 PV plug connector, other end with Ø 4mm safety plug for measuring instruments for safe current and voltagemeasuring on PV-modules and systems. 50cm Ø3 Female adapter test lead 50cm Ø3 Male adapter test lead Male adapter test lead Female adapter test lead Rated current Rated voltage * * A 000V * Add the desired colour code PV-Adapter MC3/MC4 To interconnect the two MC PV-Plug connector systems MC3 and MC4. 20cm MC4 Ø3 MC3 20cm 2 MC3 Ø3 MC4 PV Adapter-MC4/MC3 2 PV Adapter-MC3/MC4 Rated current Rated voltage A 000V 0

11 Tools MC3 Stripping pliers With length stop for different conductor cross sections. Specially adapted for the FLEX-SOL-XL PV-cable. Crimping pliers MC3 For flexible cable only (class 5 and 6). Crimping pliers MC3 Incl. locator and insert For cable cross sections mm² See assembly instructions,5 / 2,5 / 4 / MA207, MA223, MA232, MA259, MA ,5 / MA207, MA ,5 / 4 / A MA25 Accessories 4 Insert for cable cross section 2,5 / 4 / 6mm Locator MC Assembly device MC3 (incl. 2 tapered spindles) For assembly of the male and femal cable coupler, incl. tapered spindles. Suitable for on-site use. Only the tools stated below may be used for the assembly of UL-approved products. 2 Description See assembly instructions Assembly device, for cable cross sections 2,5 6mm MA207, MA259 2 Assembly device, for cable cross sections 2,5 0mm MA268 Tool case MC3 Tool case contains: Assembly instructions 2 Assembly device ( ) 3 Crimping pliers MC3 (Order- No ) Tool case contains: Assembly instructions 2 Assembly device ( ) 3 Crimping pliers MC3/MC4 ( A) A 2 B Description Tool case dimensions (mm) width depth height A Tool case MC B Tool case MC

12 Cables & cable assemblies Solar cable FLEX-SOL-XL The single-pole, double insulated solar cable FLEX-SOL-XL was particularly designed for photovoltaic applications. The cable is TÜV certified and fulfills the latest quality standards. Type Cardboard box Spool Conductor cross section Outer-Ø Rated current ) Conductor resistance/20 C Rated voltage Coulors m m mm 2 mm A Ω/km VDC FLEX-SOL-XL 2, * * 700 2,5 5, 4 7,7 000 FLEX-SOL-XL 4, * * 500 4,0 5,8 55 4, FLEX-SOL-XL 6, * * 400 6,0 7,0 70 3, FLEX-SOL-XL * * ,2 98, PV-Cable assemblies MC4 We recommend Multi-Contact s various PV-connectors and cable assemblies for safe and professional cabling. Ordering Information Cable Type Female Cable type Male Colours ) * FLEX-SOL-XL 4,0 (4mm²) ) * FLEX-SOL-XL 4,0 (4mm²) ) * FLEX-SOL-XL 4,0 (4mm²) ) * FLEX-SOL-XL 6,0 (6mm²) ) * FLEX-SOL-XL 6,0 (6mm²) ) * FLEX-SOL-XL 6,0 (6mm²) PV-Cable assemblies MC3 We recommend Multi-Contact s various PV-connectors and cable assemblies for safe and professional cabling. Ordering Information Cable Type Female Cable type Male Colours ) * FLEX-SOL-XL 4,0 (4mm²) ) * FLEX-SOL-XL 4,0 (4mm²) ) * FLEX-SOL-XL 4,0 (4mm²) ) * FLEX-SOL-XL 6,0 (6mm²) ) * FLEX-SOL-XL 6,0 (6mm²) ) * FLEX-SOL-XL 6,0 (6mm²) * Add the desired colour code ) Nominal current up to +60 C ambient temperature according to DIN VDE 0298, part 4 2) Length in cm, please indicate 2

13 Cable assemblies Quantity Order Quotation Reference Side Cable Side 2 MC3 PV-KBT3 PV-KST3 PV-ADBP3 PV-ADSP3 Cable cross section (mm 2 ): FLEX-SOL-XL 2, BETAflam 2,5 4 6 Colour code: (only FLEX-SOL-XL) MC3 PV-KBT3 PV-KST3 PV-ADBP3 PV-ADSP3 MC4 PV-KBT4 Length of cable: cm MC4 PV-KBT4 PV-KST4 Sender PV-KST4 PV-ADBP4 Company PV-ADBP4 PV-ADSP4 PV-ADSP4 MC4PLUS PV-PLS-B Name MC4PLUS PV-PLS-B PV-PLS-S Department PV-PLS-S Address Cable lug Cable lug Ø Ø Ø Tel. Isolation: without with Isolation: without with Fax Ø Partial stripping Partial stripping Length: (max. 45mm) Date Length: (max. 45mm) Not stripped Signature Not stripped Other Other Other www Interactive Form: > Downloads > Online Forms 3

14 Branch cable lead PV-K/BC... Quantity Order Quotation Reference 4a Beginning of main lead cm (min. 25cm, max. 000cm) (MC4: min. 28cm, max. 000cm) 2 Overall 4b length m (min. 0,56m max. 00m) Length of intermediate sections (min. 25 cm)) Cross section main cable / branch cables 3 Length of branches cm A 4mm 2 / 4mm 2 B 6mm 2 / 2,5mm 2 (min. 25cm, max. 20cm) 6 Beginning of main lead S3 PV-KST3 5 Number of branches (max. 80) B3 PV-KBT3 S4 PV-KST4 B4 PV-KBT4 00 Not stripped (straight cut) 9 Sealing caps (for all plug connectors) Y N with without mm Indicate length to be stripped X Customer-specific fabrication www Interactive Form: > Downloads > Online Forms 4

15 To determine your article designation, please fill in boxes 9. After sending in this order form you will receive an approval sketch for your definitive order. PV K / BC 2 / 3 4 X 5 6 / 7 / 8 9 cm Raster length (all sections of equal length) c End of main lead cm (min. 25cm, max. 000cm) (MC4: min. 28cm, max. 000cm)... 7 Termination of branches S3 PV-KST3 B3 PV-KBT3 S4 PV-KST4 End of main lead PV-KST3 S3 PV-KBT3 B3 8 B4 PV-KBT4 PV-KST4 S4 S5 PV-PLS-S PV-KBT4 B4 B5 PV-PLS-B Not stripped (straight cut) Not stripped (straight cut) Indicate length to be stripped mm X mm Indicate length to be stripped Customer-specific fabrication Customer-specific fabrication X ) For more than 30 sections with individual lengths, please fill in an additional table. 5

16 Steckverbinder für erneuerbare Energie Connectors for Renewable Energy Steckverbinder, Anschlussdosen & Kabel Plug connectors, junction boxes & cables Solarline Katalog t.indd ::7 Advanced Contact Technology Headquarters: Multi-Contact AG Stockbrunnenrain 8 CH 423 Allschwil Tel. +4/6/ Fax +4/6/ mail basel@multi-contact.com Multi-Contact Deutschland GmbH Hegenheimer Straße 9 Postfach 606 DE 7955 Weil am Rhein Tel. +49/76 2/ Fax +49/76 2/ mail weil@multi-contact.com Multi-Contact Essen GmbH Westendstraße 0 Postfach DE Essen Tel. +49/2 0/ Fax +49/2 0/ mail essen@multi-contact.com Multi-Contact France SAS 4 rue de l Industrie BP 37 FR 6822 Hésingue Cedex Tel. +33/3/ Fax +33/3/ mail france@multi-contact.com Multi-Contact USA 00 Market Street US Windsor, CA Tel. +/707/ Fax +/707/ mail usa@multi-contact.com Multi-Contact Handelsges.m.b.H. Austria Hauptplatz 3b AT 3452 Heiligeneich Tel. +43/2275/56 56 Fax +43/2275/ mail austria@multi-contact.com Multi-Contact Benelux c/o Stäubli Benelux N.V. Meensesteenweg 407 BE 850 Bissegem Tel. +32/ Fax +32/ mail benelux@multi-contact.com Multi-Contact Czech c/o Stäubli Systems, s.r.o. Hradecká 536 CZ Pardubice Tel. +420/466/66 26 Fax +420/466/66 27 mail connectors.cz@staubli.com Multi-Contact Española c/o Stäubli Española S.A. C/Marià Aguiló, 4 ES Sabadell Tel. +34/93/ Fax +34/93/ mail spain@multi-contact.com Multi-Contact (UK) Ltd. Multi-Contact House Presley Way, Crownhill, Milton Keynes GB Buckinghamshire MK8 0ES Tel. +44/ Fax +44/ mail uk@multi-contact.com Your Multi-Contact representative: Multi-Contact Italia c/o Stäubli Italia S.p.A. Via Rivera, 55 IT 2084 Carate Brianza (MB) Tel. +39/0362/ Fax +39/0362/ mail italy@multi-contact.com Multi-Contact Portugal c/o Stäubli Portugal Representaçoes Lda Via Central de Milheirós, 7-A PT Milheirós / Maia Tel. +35/ Fax +35/ mail portugal@multi-contact.com Multi-Contact Türkiye c/o Stäubli Sanayi Makine ve Aksesuarları Ticaret Ltd. Şti. Atatürk Mahallesi, Marmara Sanayi Sitesi, B Blok No: 28 İkitelli TR İstanbul Tel. +90/22/ Fax +90/22/ mail turkey@multi-contact.com Multi-Contact Russia OOO STAUBLI RUS ul.startovaya 8a RU 9620 Saint Petersburg Tel Fax mail russia@multi-contact.com Multi-Contact Brazil c/o Stäubli Comércio, Importação, Exportação e Representações Ltda. Rua Henri Dunant, 37 - Conj. D BR São Paulo Tel. +55// Fax +55// mail brazil@multi-contact.com Multi-Contact China c/o Stäubli Mechatronic Co. Ltd. Hangzhou Economic and Technological Development Zone No. 5, 4 th Street CN 3008 Hangzhou Tel. +86/57/ Fax +86/57/ mail hangzhou@staubli.com Multi-Contact Hongkong c/o Stäubli (H.K.) Ltd. Unit 87, 2/F, HITEC No. Trademart Drive Kowloon Bay HK Hong Kong Tel. +852/ Fax +852/ mail connectors.hk@staubli.com Multi-Contact Taiwan c/o Stäubli (H.K.) Ltd. Taiwan Branch 6/F-3, No. 2, Lane 583 Ruiguang Road, Neihu Dist. TW Taipei City 466 Tel. +886/2/ Fax +886/2/ mail connectors.tw@staubli.com Advanced Contact Technology Solarline Anschlusssysteme und Zubehör für die Photovoltaik Connection systems and accessories for photovoltaics Multi-Contact India c/o Stäubli Tec Systems India Pvt Ltd Stäubli House Plot No 55, Road No 5 / 7 M.I.D.C. Industrial Area Andheri (East) IND Mumbai Tel. +9/22/ Fax +9/22/ mail india@multi-contact.com Multi-Contact Korea c/o Stäubli Korea Co., Ltd. 2F, DCCI, 07-2, Shincheon-dong, Dong-gu, ROK Daegu Tel. +82/53/753/0075 Fax +82/53/753/0072 mail korea@multi-contact.com Multi-Contact (South East Asia) Pte. Ltd. 25 Henderson Road #0-02 Henderson Industrial Park SG Singapore Tel. +65/ Fax +65/ mail singapore@multi-contact.com Multi-Contact (Thailand) Co., Ltd. 60/ Silom Road ITF-Silom Palace 33 rd Floor Suriyawong, Bangrak TH Bangkok 0500 Tel. +66/2/ ; Fax +66/2/ mail thailand@multi-contact.com More about our photovoltaic produ cts: Solarline Catalogue MC3 & MC4 Multi-Contact,.202 (0) 000/WD N Solarline Global Communications Subject to alterations.