Von der Fertigungskultur der Mikroelektronik zur SunFab Line von Signet Solar. Dr. Volker Hartmann, Quality & Safety 29 th October

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1 Von der Fertigungskultur der Mikroelektronik zur SunFab Line von Signet Solar Dr. Volker Hartmann, Quality & Safety 29 th October

2 Table of Contents Signet Milestones Some Impressions The way to reach Signet Milestones and Goals

3 Table of Contents Signet Milestones Some Impressions The way to reach Signet Milestones and Goals

4 Founder

5 Signet Solar Inc. A nano-manufacturing company utilizing state-of-the-art semiconductor and Flat Panel Display equipment and technology to manufacture solar Photovoltaic (PV) panels Signet Solar Confidential

6 Global Footprint Signet Solar Inc. Headquarters: Menlo Park, California, USA Signet Solar GmbH European Headquarters: Dresden, Germany Manufacturing Plant: Mochau, Germany Signet Solar India Pvt. Ltd. Asian Headquarters: New Delhi, India Manufacturing Plant Site: Chennai, India US Technology German Engineering Global Manufacturing

7 German Operations Located near Dresden (Mochau) Land: 20 Acres Dresden Initial capacity: 20MW (Q4 08) Planned capacity: 130MW (Q1 10)

8 Signet Solar GmbH Management Team Signet Solar Confidential

9 Early Adapter of Large Area Manufacturing Technology for Solar PV Official start in Dresden on May 1, 2007 Building permit within 3 weeks Ground breaking on June 14, 2007 Construction start July 28, 2007

10 State of the Art Building & Facility Design Equipment move in 7 months from start of construction Equipment move-in started Feb 25 Office building complete by Apr 15

11 Flawless Execution in Germany 10 months from start of construction to first product Industry s first Gen8.5 comes off the line The Industry s first Gen 8.5 Module comes off the line in May 2008

12 Pilot Production July 2008 Fully integrated and automated production facility Minister of Economy Jurk officially pushing the Red Button

13 Product Launch - June / July / August Germany / USA / India AMAT Munich / SFO Intersolar San Francisco Intersolar Munich Presenting full product family of modules Applied Materials and Signet customers also showing Signet product at the shows. Renewable Power New Delhi

14 First Installation Sept Signet Solar, Mochau

15 Volume Production 10 th Oct months from equipment installation to Final Acceptance Test Met all throughput, uptime and line yield specifications per contract with Applied Materials

16 Production hall

17 Target Applications Solar Farms and Backup Power On Grid Power Plants Commercial Installations Remote Habitation Residential Roof-tops Irrigation Building Integrated PV (BIPV)

18 Cell Architecture Roadmap Multi Cell & Four level Interconnect Nano Material Coatings a-si/uc-si/uc-si Triple Cells 10 6 a-si Single Cell a-si/uc-si Tandem Cell a-si/ a-si Tandem Cell Year of Introduction Licensed Technology Signet Technology Note: Signet has started R&D programs and is filing patents in support of this roadmap.

19 Signet Solar GmbH Ramp Up AMAT SunFab Line Line 1 Line 2 Phase I Phase IIA Phase IIB Technology a-si µc-si µc-si Conversion Efficiency 6% 9-10% 9 10% Capacity 20MW 65MW 65MW CAPEX $70 MM $120 MM $190 MM

20 Table of Contents Signet Milestones Some Impressions The way to reach Signet Milestones and Goals

21 Production Culture Win-win-relation for the Supply-Chain Applied/Air Products-Signet-Customer Training of employees Reporting, Documentation & Meeting Structure Harmonized Processes

22

23 Optimized Supply Chain Partnership with Gas, Glass, and PVB Suppliers Air Products invested in Gas Farm Long term gas supply agreement

24 Training of employees Staffing on schedule, as of 10/7/2008: employees - 46 operators in training for starting later this year Signet Solar Confidential

25 Trained Workforce Engineering, Manufacturing, & Three Shift Operations

26 Signet Solar GmbH Signet has assembled a world-class team from Semiconductors, Solar and Glass industry to combine the main components of the Thin-Film module production, quality and marketing 19% 9% 30% 16% 26% Signet Solar Confidential

27 Average Age of employees groups

28 Training of employees 1. Stufe 1. Stufe Ma-S-OP1 Manufacturing Operator 1 (Anlagenbediener 1)

29 Manufacturing Operator1 (Ma-S-OP1) Kurzbeschreibung: Bedienung und Überwachung einer Produktionsanlage Genaue Aufgaben und Verantwortung: Glashandling Verantwortlich für das Bestücken, Starten und Bedienen einer Produktionsanlage Verantwortlich für die Parameterkontrolle und Bearbeitungsdokumentation Melden von Störungen im Anlagenprozess Mitwirkung bei der Störungsbeseitigung und Medienversorgung Durchführen einfacher präventiver Wartungsaufgaben nach Vorgabe Unterstützung bei Materialtransporten

30 Training of employees 1. Stufe 2. Stufe 1. Stufe Ma-S-OP1 Manufacturing Operator 1 (Anlagenbediener 1) 2. Stufe Ma-S-OP2 Manufacturing Operator 2 (Anlagenbediener 2)

31 Manufacturing Operator2 (Ma-S-OP2) Kurzbeschreibung: Bedienung und Überwachung eines Produktionsanlagenkomplexes Genaue Aufgaben und Verantwortung: Glashandling Verantwortlich für das Bestücken, Starten und Bedienen eines Produktionsanlagen-Komplexes Verantwortlich für die Parameterkontrolle und Bearbeitungsdokumentation Melden von Störungen im Anlagenprozess Mitwirkung bei der Störungsbeseitigung und Medienversorgung Durchführen präventiver Wartungsaufgaben nach Vorgabe Unterstützung bei Materialtransporten

32 Training of employees 1. Stufe 2. Stufe 3. Stufe 1. Stufe Ma-S-OP1 Manufacturing Operator 1 (Anlagenbediener 1) 2. Stufe Ma-S-OP2 Manufacturing Operator 2 (Anlagenbediener 2) 3. Stufe Ma-S-OP3 Manufacturing Operator 3 (Anlagenbediener 3)

33 Manufacturing Operator3 (Ma-S-OP3) Kurzbeschreibung: Bedienung und Überwachung mehrerer Produktionsanlagen Genaue Aufgaben und Verantwortung: Glashandling Verantwortlich für das Bestücken, Starten und Bedienen mehrerer Produktionsanlagen Verantwortlich für die Parameterkontrolle und Bearbeitungsdokumentation Einrichtungstätigkeiten an mehreren Produktionsanlagen nach Vorgabe Melden von Störungen im Anlagenprozess Mitwirkung bei der Störungsbeseitigung und Medienversorgung Durchführen komplexer präventiver Wartungsaufgaben nach Vorgabe Unterstützung bei Materialtransporten

34 Training of employees 1. Stufe 2. Stufe 3. Stufe 4. Stufe 1. Stufe Ma-S-OP1 Manufacturing Operator 1 (Anlagenbediener 1) 2. Stufe Ma-S-OP2 Manufacturing Operator 2 (Anlagenbediener 2) 3. Stufe Ma-S-OP3 Manufacturing Operator 3 (Anlagenbediener 3) 4. Stufe Ma-S-SO Senioroperator(Vorarbeiter)

35 Kurzbeschreibung: Senioroperator (Ma-S-SO) Bedienung und Überwachung aller Produktionsanlagen Genaue Aufgaben und Verantwortung: Glashandling Verantwortlich für das Bestücken, Starten und Bedienen mehrerer Produktionsanlagen Verantwortlich für die Parameterkontrolle und Bearbeitungsdokumentation Einrichtung aller Produktionsanlagen Melden von Störungen im Anlagenprozess Mitwirkung bei der Störungsbeseitigung und Medienversorgung Unterstützung von internen und externen Servicepartner Durchführen komplexer Wartungsaufgaben Unterstützung bei Materialtransporten Vertretung des Schichtleiters bei Abwesenheit Personalorganisation

36 Training of employees Senioroperator Anzahl der Operator = 1 Manufacturing Operator 3 Anzahl der Operator = 2 Manufacturing Operator 2 Anzahl der Operator = 4 Manufacturing Operator 1 Anzahl der Operator = restliche Operator

37 Training of employees Ma-S-SO Ma-S-OP3 Ma-S-OP2 Ma-S-OP1

38 Meeting Culture - Typical week in October Well defined and continuously structured Signet Solar Confidential

39 Reporting, Documentation & Meeting Structure - Fab Reporting

40 Reporting, Documentation & Meeting Structure - Fab Reporting Power [W]

41 Harmonized Processes Process Model in QM-System! 1 7 Process Steps has the SiSo Business Process Model

42 Harmonized Processes Customer Orientation- and Satisfaction Return Material Addressed Process Change Review FMEA/Risk Assessment Vendor CAR Handling.

43 Example Process Change Review Comparison of the Old-New Process Benefit Risk Evaluation Process Change Management Title of Change Change No PCR-M Change of Bus Wire material Status Released Responsible Change Eng Change Team J. Palorec S. Lipfert, J. Palorec Reference Change No. affected Product(s) Gen 5 Operations No. 1 LOAD1 global Change Info Site SiSo Mochau I FMEA No. FMEA-M Reason for Change Reliability Change affects KP No Process Change Type Trial Run Process Description (new-old process /Attachment Change class 2 no info customer FV/FU/Splitt -Info 60 Asahi Glasses, Engineering Product 2 see AI list, attachment Date Sign by QM vhart

44 Thank You for Your attention! Signet Solar Confidential

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