DISKUS Double Face Grinding Machines DDS - L Series

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1 DISKUS Double Face Grinding Machines DDS - L Series

2 DISKUS WERKE SCHLEIFTECHNIK GMBH Headquartered in Dietzenbach near Frankfurt (Main), Germany, DISKUS WERKE Schleiftechnik GmbH has been pioneering the face grinding and double face grinding technologies - still referred to as»diskus grinding by the industry«- since DISKUS WERKE Schleiftechnik is a leading supplier of CNC installations for the machining of flat and parallel surfaces. Assisted by the proprietary IONIC18 measuring and control unit and other means, the face grinding machines of DISKUS WERKE excel in toplevel precision and high metal removal performance. Double face grinding DISKUS designs tailored tools or the appropriate technological extensions in a joint effort with the other member companies of the DVS GROUP. Face grinding DVS GROUP Machine. Tool. Production. The DVS GROUP is made up of ten machining companies focussing on the turning, gear cutting and grinding technologies. The DVS GROUP has more than 1,000 employees worldwide and is one of the leading system suppliers for machines, tools and production solutions for the machining of vehicle powertrain components before and after hardening. The DVS GROUP is comprised of the following divisions: DVS Machine Tools & Automation: Manufactures and sells high-precision machine tools, automation equipment and the associated services. DVS Tools & Components: Develops, manufactures and sells customised machine components, tools and abrasives. DVS Production: Operates DVS machine tools for the series production of components for passenger cars and commercial vehicles. 2

3 Through-feed grinding for LARGE QUANTITIES Through-feed face grinding with a straight workpiece feeder is a technology developed for economically processing very large quantities of flat workpieces. The straight workpiece feeder enables a very high material removal rate and very fast cycle rates. This design supports the machining of workpieces up to 500 mm wide. 3

4 DDS-L DISKUS technology COMPACT. EFFICIENT. ACCURATE. Designed for very large quantities High cutting speeds for high material removal rate Post-process control by DISKUS IONIC18 High machine rigidity High precision Short grinding time Grinding of unclamped parts, hence no deformation due to clamping forces Grinding chamber of DDS 600XL Machine DDS 600 XL DDS 900 PL Grinding wheel diameter, mm Straight feeder system Cutting speed, m/s Grinding width, mm Grinding height, mm 0, Max. driving power per spindle, kw Approx. gross weight, kg: Footprint, mm L W H IONIC18 process control unit 4

5 Automation key to HIGH PRODUCTIVITY DISKUS WERKE SCHLEIFTECHNIK s double face grinding machines are noted for their tremendously fast cycle rates and, thus, their high capacity. In order to optimally utilise this potential, all DISKUS automation solutions are tailored to specific process needs and customer requirements. The DDS-L automation series ranges from simple stacking magazines to fully automatic loading by robotic arms. Stacking magazine Vibrating hopper and sorter Vibrating conveyor Manual loading 5

6 Over 100 YEARS of face grinding EXPERIENCE from spacer rings to valve plates Diamond & corundum - face grinding wheels by NAXOS-DISKUS from highly efficient to highly accurate. Cam Steel washer Valve seat rings Diamond Toothed rack Guide rail Flange Friction lining Corundum From round to oblong from narrow to wide diversity and flexibility characterise the machining scope of the DDS-L series. Anti-friction bearing rings Stampings Cams Piston rings Glass, ceramics, brass materials Precision plate blanks (watchmaking) Grinding tools of DDS-L machines are subject to varying precision, hardness and economic efficiency requirements depending on the part to be face ground. DISKUS teams with NAXOS-DISKUS Schleifmittelwerke to design the grinding tool perfectly suited for any process according to customer preferences. 6

7 DISKUS IONIC18 Processes under control for 100% RELIABILITY Process monitoring for consistent machining results In-process adjustment of the grinding work in progress Enhanced process reliability Reliable processes and a consistent machining quality are a must where grinding aims to implement a zero defects strategy. This is exactly what DISKUS WERKE SCHLEIFTECHNIK developed the IONIC18 process control computer. It communicates with the machine control unit to detect non-conforming workpiece tolerances caused by grinding wheel wear or other reasons and readjusts the distance between the grinding wheels without stopping the process, thus ensuring consistent machining results. 7

8 Mitglieder der DVS GROUP Members of DVS GROUP DVS MACHINE TOOLS & AUTOMATION BUDERUS Schleiftechnik Innenrundschleifen Außenrundschleifen Gewindeschleifen Hartdrehen I.D. grinding O.D. grinding Thread grinding Hard turning DISKUS WERKE Schleiftechnik Planseiten-Schleifen Doppel-Planseiten-Schleifen Sonderbearbeitung Face grinding Double face grinding Special machining PITTLER Vertikal-Drehbearbeitungszentren & Pick-up-Systeme Verzahnen in der Komplettbearbeitung Vertical turning center & Pick-up systems Gear cutting for complete machining PRÄWEMA Verzahnungshonen/-schleifen Verzahnungsfräsen Anspitz-/Hinterlegungsfräsen Gear honing Gear grinding Hobbing/Fly-cutting Chamfering WMS Werkzeugmaschinenbau Sinsheim Service-Dienstleistungen Generalüberholungen Reparatur von Baugruppen Maintenance Machine Retrofit Repairs WMZ Werkzeugmaschinenbau Ziegenhain Dreh- & Kombinationsbearbeitung wellenförmiger Bauteile Motorspindeln Turning & Combined machining of shafts Motor spindles DVS TOOLS & COMPONENTS DVS Tooling Werkzeuglösungen für das PRÄWEMA Leistungshonen Tooling solutions for PRÄWEMA Power Honing NAXOS-DISKUS Konventionelle Schleifwerkzeuge CBN & Diamantwerkzeuge Conventional grinding tools CBN & Diamond tools DVS PRODUCTION DVS Technology & DVS Production DVS Technologien in der Serienfertigung für PKW-Komponenten DVS Technologies in mass production for passenger car components FRÖHLICH CNC Production DVS Technologien in der Serienfertigung für Nutzfahrzeug-Komponenten DVS Technologies in mass production for commercial vehicle components DVS INTERNATIONAL SALES & SERVICE DVS Technology America, Inc. DVS Sales & Service in USA, Canada & Mexico DVS Technology (Shenyang) Co., Ltd. DVS Sales & Service in China DST V1-ENG DISKUS WERKE Schleiftechnik GmbH Robert-Bosch-Straße 11 D Dietzenbach-Steinberg Tel +49 (0) Fax +49 (0) Mail