SECON -X. Pipe systems for petrol stations Technical details

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1 ON -X Pipe systems for petrol stations Technical details

2 ON -X Pipe systems for petrol stations Contents.0.0 Contents.0.00 System description System description ON -X...0 Product overview Piping, Connections, Fittings Pipe Product construction dimensions, bending radii, weights, volumes Connections Connection fitting with profile and O ring seal, screwed Connection fitting with loose flange or split loose flange and monitoring sleeve Connection fitting modular system with R thread and monitoring sleeve Monitoring sleeve with connection to a leak detector Fittings Through-connection double-walled GRAPA compression/screwed T-piece double-walled, double-walled reduced T-piece completely assembled Manhole and pipe sleeve entry Fluid mechanics Pressure loss diagram for petrol normal and high-octane (Normal and Super) Pressure loss diagram for heating oil (EL) and diesel fuel...0 Tips for laying for positive pressure-/suction pipes ON -X T page

3 ON -X Pipe systems for petrol stations System description.00 ON -X is a flexible, double-walled and bendable composite piping system with an inner pipe made of stainless steel and an encasing mantle pipe made of PE separated by struts. This pipe system was specially developed as a fuel carrier pipe for petrol stations. ON -X is: - flexible, double-walled - diffusion resistant and corrosion-proof - fast and easy to lay Applications - upply lines as positive pressure pipe - supply lines as suction pipe - fill pipes - ventilation, vapour recovery and vapour displacement pipes Nominal bores and pressure stages ON -X is available in the nominal bores DN, DN 40, DN 0 and DN 00. The maximum permissible operating pressure is0 bar. As a suction pipe, any vacuum desired can be used. Connection methods Construction of the pipe The flexible composite piping has a corrugated inner pipe made of stainless steel, Material No (equivalent to US Standard AISI TP 3 L). It is encased by a PE mantle separated by struts which are offset with the corrugations of the inner pipe. The geometry of the helically corrugated inner pipe creates an annular, unobstructed canal in the gap between the pipes which prevents the prohibited spillage of the medium in the event of a leak and thus of contamination. In addition, this monitoring space can be used for a pressure test or for leak monitoring. ON -X is also suitable for fuels of the next generation with a high admixture of methanol and other additives. Since ON -X is made of corrosion-proof material, no additional cathodic corrosion-proofing is necessary. Installation of the connection fittings at the ends of the ON -X piping is carried out on site. It is non-welded, so there is no open flame. Using simple tools, the appropriate connecting piece is pressed onto the end of the corrugated pipe. You can choose between a collar connection with a loose flange, a threaded screw connection or a welded connection. An elastomer sleeve with a test branch for monitoring the annular gap between the pipes with a simple leak detector can be delivered on request. Accessory equipment The following accessory equipment is available: - manhole ducts - T-pieces - through-connections - leak detectors Laying the pipe ON -X pipes are manufactured in series production in lengths of 00 m up to over 000 m in one piece. The lengths required for individual projects are delivered coiled on drums or in rings. They can be directly pulled into the pipe trench and laid. They can be directly cut to length on site and where needed, laid through narrow bending radii. This enables very simple and fast laying. Type tests, Approvals Approval acc. to IP Specification and European Standard EN 4 Piping for Petrol Stations laid in the ground as well as ERA Technology and KIWA has been obtained. Corrugated inner pipe made of stainless steel PE mantle separated by struts T page 3

4 ON -X Pipe systems for petrol stations Product overview Piping/Connections/Fittings..0 Version Type Nominal bore/ Pressure Joint Material Worksheet Joint Types of connection inner/outer No. PN Pipe 30/ 44 corrugated inner pipe / 3 40 PE-LD outer casing with 0/ 7 0 Internal struts 98/0 00 Connection fitting with O ring seal 30/ 44 0 internal/external thread steel.0. laminated.4404/.430 Connection fitting with split loose flange 48/ internal/external thread steel.0. 0/ 7 0 with split loose flange laminated 98/0 00 acc. to DIN EN /.430 Connection fitting GRAPA 48/ 3* R ½ 0 with R thread steel.0.9 0/ 7 R ½ or 0/ 7* R *.4404/ 98/0* R /0 R 4 Monitoring sleeve 48/ 3 40 with valve for connection to ECO P / 7 0 leak detector or test valve 98/0 00 Through-connection 30/ / / / 0/ / 98/0 00 ECO P 030 T-piece double-walled 48/ with connectors GRAPA-S.4404/ / PA Connection pieces GRAPA 48/ 3 40 connector tot-piece steel.04. with monitoring sleeve 0/ 7 0 with monitoring laminated/ St.3/.47/ ECO P 030 Connector for T-piece on request Manhole entry 30/ x 3. mm pipe sleeve (contractor) / x 3. mm 0/ x 3. mm 98/0 8.3 x 4. mm T page 4

5 ON -X Pipe systems for petrol stations Product construction Dimensions, bending radii, weights, volumes.0.0 D d PE casing mantle with struts corrugated inner pipe made of stainless steel Material No..4404/.47 US standard AISI TP 3L/3Ti This table contains all geometrical data. Type DN Dimensions Bending- Weight Volume Article No. d D radius* dm 3 /m mm mm cm kg/m or l/m * Only bend the pipe using a bending jig or bending machine T page

6 ON -X Pipe systems for petrol stations Connection fitting with profile and O ring seal, screwed.0. L overall D external thread R internal thread G " d Material: Connector with external thread R Material No Connector with internal thread G " Material No Inner pipe seal corrugated pipe seal made of ECO Outer pipe seal O ring made of ECO* All other components Material No * on request NBR Type DN D Version Joint d L ges. Article No. mm mm 44 external thread R internal thread G " T page

7 ON -X Pipe systems for petrol stations Connection fitting with loose flange or split loose flange and monitoring sleeve*.0. L overall d k D3 Connection fitting with split loose flange acc. to DIN EN 09- and monitoring sleeve (see Worksheet.0.8) Material: Connector with collar Material No. St -3 or.4404 Pressure ring Material No. St -3 or.430 Support collar Material No Split loose flange PGH/P0GH, galvanized Inner pipe seal graphite ring Tip for installing the split loose flange: Stagger the separation of the loose flanges against each other. Type DN D3 d k L ges. Article No. Article No. split loose flange Connection fitting mm mm mm mm St / * Monitoring sleeve see Worksheet T page 7

8 ON -X Pipe systems for petrol stations Connection fitting Modular system with R thread and monitoring sleeve*.0.9 L overall l D D PE casing mantle with struts corrugated inner pipe Material: Connector with external thread Material No. St -3 or.4404 Pressure ring Material No. St -3 or.430 Support collar Material No Inner pipe seal graphite ring Material: steel laminated (St.3/.4404) Type DN Thread L overall l D Article No. Article No. R mm mm mm St / ½" " ½" " * Monitoring sleeve see Worksheet T page 8

9 ON -X Pipe systems for petrol stations Monitoring sleeve with connection to a leak detector.0.0 a b Material: Monitoring sleeve ECO P 030 Type DN a b Article No. mm mm packaged unit T page 9

10 ON -X Pipe systems for petrol stations Through-connection double-walled GRAPA Compression/screwed.0.04 L overall D D Material: Fuel-carrying components Material No..4404/.47 Other components Material No..430 Inner pipe seals graphite Outer pipe seals O-ring made of ECO* * on request NBR Insulate afterwards using suitable material (DIN 307) This fitting is non-detachable after installation. Type DN D D L overall Article No. mm mm mm T page 0

11 ON -X Pipe systems for petrol stations T-piece double-walled, double-walled reduced.04.0 DN DN DN 3 Material: Fuel-carrying components Material No..4404/.47 Other components PA / ECO P 030 / St.3 /.4404 Type Article No. DN - DN - DN Connection fittings GRAPA incl. sleeve Material: Fuel-carrying components Material No Further components Material No..430 Inner pipe seals graphite sealing rings Outer pipe seals ECO P 030 / St.3 /.4404 Type Article No T page

12 ON -X Pipe systems for petrol stations T-piece completely assembled.04. DN a DN DN 3 L Type L a DN - DN - DN 3 mm mm Note: For a complete T-piece a T-piece basic unit together with three connection fittings are needed as per the description in Worksheet T page

13 ON -X Pipe systems for petrol stations Manhole and pipe sleeve entry.0.0 General information Die ON -X Manhole entry Type SSE is designed for use with standard-sized pipe sleeves. The pipe sleeves must be provided by the building contractor. 0 mm pipe sleeve (contractor) manhole wall shrink sleeve manhole entry d pipesleeve entry two-part spacer pipe sleeve (contractor) 0 mm min. protruding length = L min. brickwork Type SSE pipe sleeve(contractor) d L min. Article No. mm mm mm x x x Material delivered by BRUGG: two-part spacer and shrink sleeve T page 3

14 ON -X Pipe systems for petrol stations Fluid mechanics Pressure loss diagram for normal and high-octane petrol..0 Temperature: C Specific density: 73 kg/m 3 Kinematic viscosity:. 0 7 m /s Flow rate [l/min] Pa/m mmws/m mbar/m Pressure loss Example: Pipe DN 0 Pressure loss with a flow rate of 80 l/min at a speed of c. 0.4 m/s is 0. mbar/m T page 4

15 ON -X Pipe systems for petrol stations Fluid mechanics Pressure loss diagram for heating oil (EL) and diesel fuel Temperature: C Specific density: 80 kg/m 3 Kinematic viscosity: 7 0 m /s turbulent zone Flow rate [kg/h] Example: laminar zone, Pa/m mmws/m mbar/m Pressure loss Pipe DN 0 Pressure loss at a mass throughput 7000 kg/h at a speed of c. 0.8 m/s is. mbar/m T page

16 ON -X Pipe systems for petrol stations Tips for laying for positive pressure/suction pipes ON -X..0 Thorough preparations The following preparations should be completed before laying commences: Install fuel dispenser lift hole with installation mounting to fix and restrain the piping Install the switching duct with mounting for the piping to be led into it Install the remote feed tank with fill nozzle and counter flange for installing the remote fill pipe Prepare the dome cover with counter flange for the piping (aligned according to the pipework drawings) Prepare the steel manhole with the correct pipe sleeve dimensions for leading in the piping Preparing and levelling the soil The ON -X Pipe systems for petrol stations must be laid on a layer of sand bedding at least 0 cm thick. The depth of the trench bottom can be calculated by adding the height of the sand bedding to the laying depth of the suction piping. Use sand with a grain size of < mm and level the sand bedding afterwards. Finally tamp down the sand to compact it. The careful preparation of the trench bottom is essential for the fast and efficient laying of the piping. Laying the feed pipes Unlike conventional piping, the leak-monitorable feed pipes are a bendable pipe system. They are manufactured in one continuous piece and wound on cable drums. The pipes are laid direct into the trench off the drum on site and cut to whatever length is needed. Due to its flexibility the pipe can be laid in one piece over great lengths. Manual installation of pipe connections on site is only necessary at the ends of the pipe lines. Expansion takeup Longitudinal expansion due to temperature rise is taken up in positive pressure piping by the geometrical variation of the corrugated pipe, rather like a compensator. No action therefore needs to be taken to compensate expansion. Expansion bends as in conventional piping are not needed. Anchor points Anchor points are not needed when piping is laid in the ground. That means that routing can be freely chosen in this respect so that no extra work is needed. Volume increase in fluid transport media due to temperature rise and resulting higher pressures can only be elastically compensated to a limited extent when piping is laid above ground. Laying the suction pipes The ON -X pipe system for petrol stations is a bendable pipe system, in contrast to conventional piping. It is manufactured in one piece and wound on cable drums. The piping is laid direct from the drum into the trench on site and cut to the length needed. Safety equipment Positive pressure pipes must comply with TRbF 40/0. Additional approvals are in preparation here. Important points which must under all circumstances be observed when laying the sand bed: In order to guarantee the safe functioning of the pipe on the inherently safe suction principle, the piping must have a continuous downward gradient to the tank. When choosing the downward gradient, take care to consider any crossing pipes on your routing. The minimum gradient must be maintained under all circumstances along the entire line. You must make up the sand bedding in such a way that the suction piping lies directly on it all the way along when it laid later. This will prevent the pipe from sagging and forming bulges. Under no circumstances is it permissible to let the piping lie on the bedding only at certain points. The laying of the sand bedding must be completed before pulling in of the piping commences T page

17 ON -X Pipe systems for petrol stations Double-walled pipe system in a water protection area ON -X Petrol station piping for the newbuilding of a motorway service area in Bremerhaven-Wulsdorf Henry Reepschläger, TIN GmbH, Weyhe The endless, flexible ON -X pipe system from BRUGG can be laid easily and incredibly fast. We laid the piping for this motorway service area in a water reserve with more than five hundred metres of ON -X in almost no time at all and complied with all the quality requirements. Following the decision of the investor, work began on erecting a new motorway service area next to the Autobahn A 7 at the exit Bremerhaven-Wulsdorf. The planning for this project was done in close cooperation with Shell Deutschland Oil GmbH. They set the quality standards for the realization of the plant. Laying the filling pipes directly off the drum The new building is in a designated water protection reserve, so that it was compulsory to use double-walled and leak-monitored piping for carrying the fuel. The Office of Environmental Protection in the port of Bremerhaven was particularly concerned that double-walled petrol station piping should be used on the premises of the service area. BRUGG cooperated with the professional planners and the architects office to draw up a project design for a double-walled piping network. All the requirements according to water Law and Environmental Protection Law needed to be complied with in this. Thanks to ON -X s General technical approval, all legal requirements for underground piping for the transport of environmentally hazardous substances were complied with one hundred percent. The system is double-walled and can be permanently monitored. Double-walled safety piping is compulsory not only for automotive fuels such as diesel and high-octane petrol, but also for the underground transport of carbamide in solution (AdBlue). Modern fuels such as E0 or biodiesel can be optimally transported in the chemically resistant stainless steel inner pipe too. Bending the pipe T page 7

18 F F30 F Wickeltisch Klappfunktion 98 Kompressor Druckluft 0l Heizkessel.0 DN 000 L WC-D.74 m² Li.H.=,0m Decke: OwaCoustic WC-H.7 m² Li.H.=,0m Decke: OwaCoustic WC WICKELN Plakatvitrine GK-Vorsatzschale, raumhoch BE HEIZUNG/HA/ TECHNIK 3.77 behindertengerecht 3.4 m² 3.4 m² 3.4 m² 4. m² F 0.9 Li.H.=,0m BE F30 Li.H.= UK Dach FB.-Belag: Estrich gestrichen Decke: Gipskarton FA Pflegeplatz Decke: OwaCoustic D B 3 BE BE 0.43 m² BE D 7 B NA 4 S 4 BE B 3 D 9 Lichtkuppel Alu-Außentür VSG-Verglasung FLUR 9. m² Li.H.=.0m F NA Regal für Putzmittel etc. Panikbeschlag Einbruchschutz B D 7 Decke: OwaCoustic 4. F F VORBEREITUNG LAGER Li.H.= UK Dach 7.9 m² Li.H.= UK Dach Fenster VSG Brüstungshöhe BE Decke: Gipskarton in Abstimmung mit der Einrichtung 3 D B 4 D 4 B m² Plakatvitrine Lüftungsmasten H= mind. 4,0 m D 3 B Oberlicht BRH.m Oberlicht Oberlicht Lichtkuppel 8 FLUR/ ANLIEFERUNG 7 BE S S SITZBEREICH 30.4 m² 4.00 x Leerrohr DN 00 Kompressor Li.H.= UK Dach KÜHLZELLE NA NA Li.H.=.0m D 3 B x Leerrohr DN 00 - HA Telekom x Leerrohr DN 0 - HA Strom 0 x Leerrohr DN 00 Pumpe 7.8 m² 0 ANLIEFERUNG Feuerlöscher SPIEL- AUTO- MATEN.0 BE D B Oberlicht F30 88 ELT.VERTEILUNG BE 7,4 l/s DN0 KG :00 DN Panikbeschlag.0 3 PERSONAL m² 40 Li.H.=,0m NA Decke: OwaCoustic TERRASSE 4,8 qm 8.33 BISTRO 3 D Fascia 7 B B D 4 7 Pflege B 3 D 88 ISDN-Anschluss Wandverband BRH 0.8m BRH 0.8m D 3 Wandaufbau Shopgebäude: - gedämmte Metallpaneelelemente BÜRO Li.H.,0m Decke: OwaCoustic 3. m².9 m² (Sandwichelemente) gem. ENEV glatte Paneele, beidseitig kunststoffbeschichtet, S außen und innen weiß RAL vertikale Anodnung Kasse Kasse Sekt / Wein Pflege Spielwaren Lebensmittel Mehrweg-Getränke Mehrweg-Getränke Motorenöl 4.9 KG DN 0 :00 Gebäck Tabakwaren, Alkohol Süßwaren.9 4 AZB 0x Leerrohr Tanktechnik + Abscheider 7 - Stahlkonstruktion gem. Statik SHOP/BISTRO 9.08 m² li.h.=,74m Decke: Shopplaner Shopfront Leichtmetallfassade Einbruchhemmung P B nach DIN EN 3 A A D B NA Fahrbahndach raumhoch, mit geschl. Brüstungselement ISO-Verglasung.3 werksseitig Aluminium matt, gebürstet ISDN-Anschluss Shop-Automatiktür Fabr. GEZE/Besam, ISDN-Anschluss D 4 B Aluminium matt gebürstet mit Fluchtfunktion (Baumustergeprüft) 74 P A / WK 3 Scheibe, Paneel und Pfosten Durchschusshemmend BR 4 Scheibe, Paneel und Pfosten Durchschusshemmend BR 3 4 ISDN-Anschluss 0 S Kurzstütze 00x0x0 D Absenkplatte Tasiko mit umlaufender Absenkung und Fase flüssigkeitsdicht in Anlehnung an DIN 04 und EN C.00 Außenfassade: Shell weiß RAL OK Gelände IPE OK Beton -0.0 OK Gelände Fahrbahndach LPG LPG LPG -0. OK Fundament -3. OK Beton -3.8 OK Beton OK Gelände Absenkplatte Tasiko mit umlaufender Absenkung und Fase Ablaufelement: Tasiko, D 400 flüssigkeitsdicht in Anlehnung an DIN 04 und EN 0 Normalplatte x cm für Ablaufelement x30 cm OK Behältergrube -3. OK Beton OK Gelände OK Fundament -3.8 OK Beton Ablaufelement: Tasiko, D 400 x30 cm -0.0 IPE 0 IPE 0 IPE 0 IPE 0 IPE 40 IPE 40 IPE 70 IPE 70 IPE 70 IPE 70 IPE 70 IPE 70 IPE IPE BFS BFS VP 00 VP 00 VPD VPD DK DK IPE 40 IPE 40 IPE 40 IPE x Leerrohr Tanktechnik AdBlue Entlüftung " Gaspendelung, l/s,8 l/s DN0 HD-PE :00 DN 0 " " " ", l/s DN0 KG :00 ",3 l/s DN00 KG : Fahrbahndach IPE 40 IPE ,7 l/s DN00 HD-PE : OK Beton CNG CNG BFS BFS VP 9 VP 9 VP 00 VP 00 VPD VPD DK DK IPE OK Beton IPE OK Beton IPE 70 IPE OK Gelände Fernfüllschacht ADBLUE, oberirdische Ausführung (flach, befahrbar) für Flexwellrohranschluss.84 IPE 330 OK Gelände AD Blue L-DK -0.0 AD Blue L-DK IPE 330 IPE OK Fundament IPE Ablaufelement: Tasiko, D x30 cm IPE OK Gelände Fernfüllschacht OK/DK, oberirdische Ausführung (flach, befahrbar) für Flexwellrohranschluss.94,8 l/s DN00 HD-PE :00 Fahrbahndach IPE 330 IPE 330 Fahrbahndach OK Gelände L-DK L-DK OK Fundament. IPE 330. IPE 330 IPE 330 IPE 330 IPE 330 IPE 0 IPE 0 IPE 0 IPE 40 IPE 40 IPE 70 IPE 70 IPE 70 IPE 70 IPE 70 IPE 70 DK " VP 00 " BFS " VPD " VP 9 0 cbm 3- BFS 30 cbm - VP 00 0 cbm VPD 0 cbm - DK 30 cbm.30 - AD Blue cbm 7- L-DK 40 cbm ,83 l/s DN0 KG :00 9,4 l/s DN0 KG : " ",3 l/s DN00 KG : VP 00 " VP 9 " BFS " VPD " DK ".0 3,7 l/s DN00 HD-PE :00 " " " " ,93 l/s DN0 KG :00 " " " , l/s DN00 KG :00,3 l/s DN00 KG :00 Gaspendelung (Stage I) / Entlüftung: Rohrmaterial Secon-X, zwei Gasringleitungen zu jedem Domschacht eine für DK, eine für OK. Gasrückführung (Stage II): Rohrmaterial Secon-X, " und /" Fernfüllleitungen: Secon-X 00 doppelwandige Flexwell-endlos-Rohre Innenrohr Kupfer gewellt, Außenstahlrohr gewellt, PE-Außenmantel, Druckstufe PN 0. Überwachung mit Inertgas und Anzeiger D-FFL 0 () KE AD Blue " L-DK " L-DK " AD Blue ,7 l/s DN00 KG :00 4, l/s DN0 KG :00.0,3 l/s DN00 KG :00 VP 00 VPD L-DK VP 9 DK BFS ,8 l/s DN00 HD-PE : ,09 l/s DN00 KG :00 Absenkplatte Tasiko mit umlaufender Absenkung und Fase flüssigkeitsdicht in ANlehnung an DIN 04 und EN 0 Innen-Eckplatte 0x0 cm mit Aussparung für Ablaufelement L-DK L-DK Option Achsen lichte Durchfahrt C 9, l/s DN0 KG :00,3 l/s DN00 KG : Dach Verlauf Tanktechnik- und Grundleitungen angepaßt nach Bestandsaufnahme vor Ort LEISTUNGSPHASE: ZEICHNUNG : GEZEICHNET : DATUM : MASS-STAB : BLATT-GRÖSSE : Mat BAUHERR+BETREIBER: Bremerhaven, den... : 0 ARCHITEKT: 400/84 Hannover, den... Mat INDEX: PLAN-NR: FÜR DIESE ZEICHNUNG BEHALTEN WIR UNS ALLE RECHTE VOR! SIE DARF NICHT VERVIELFÄLTIGT ODER DRITTEN ZUGÄNGLICH GEMACHT WERDEN! H/B = 84 / 400 (.8m²) Allplan 008 ON -X Pipe systems for petrol stations ON -X Petrol station piping for the newbuilding of a motorway service area in Bremerhaven-Wulsdorf We score by the rapidly laying of ON -X. This convinced Inspectors of government on site. It is possible In case of allowance of using the ON -X as single walled pipe system. Optional if necessary later it s the possibility to integrate the pipe system in leak detection. This will be a very interesting detail for Fill pipes, Suction pipes and as well for vapor recovering lines stage I and stage II. J J SERVICE-INSEL LUFT / STAUBSAUGER: BE BE BE BE Staubsauger Anschluss 400 V Reifenfüllmesser, aufgehängt an Luftsäule B 3 D B 3 D B 3 D.83 m² B 3 D B 3 D Waschtisch unterfahrbar F G PUMI.87 m² doppelwandige, oberirdische Heizöltanks 4x DWT 000, Fa. Vitoset l/b/h= 0/70/0 cm Li.H.=,0m Decke: Gipskarton Putzwagen xx0cm Stahlbau.0.3 Alu-Außentür VSG-Verglasung Einbruchschutz Panikbeschlag DUSCHE DUSCHE DUSCHE 3 x Leerrohr DN HA Trinkwasser.3 WASCHRAUM.3.3 Li.H.=,0m Decke: Gipskarton Sockel, h= 0cm Trockner, WAMA Wandverband x Leerrohr DN 00 Werbung, Aussenbeleuchtung GK-Wand oberhalb Kühlzelle D a AD x Leerrohr DN 00 LUWA, Staubsauger Alu-Außentür mit Oberlicht Rinne (NACHT-) ZUGANG SANITÄRBEREICH D a AD Regale raumhoch B D F H I Küchenzeile (Shop) E Regale raumhoch D b AD NEBENEINGANG SHOP / ZUGANG BISTRO Plakatvitrine Hinweiszeichen Wc s Gaspendelung VK Entlüftung DK AdBlue Tablettwagen Müll Sitzbank Tisch Tisch Tisch.0 GK-Vorlage, raumhoch Elt-Schacht 80/80/80 cm.3 9 Tablettwagen Müll Rollwagen C D a AD Regale raumhoch Alu-Außentür mit Oberlicht Einbruchschutz P A / WK 3 Panikbeschlag.. Zeitungen, Zeitschriften Fenster Drehkipp Einbruchschutz WK 3 und P A Aktion Aktion Knabber AD WC-P Li.H.=,0m FB: Fliesen D: OwaCoustic Fenster Drehkipp Einbruchschutz WK 3 und P A x Leerrohr DN 00 Pylon+ Waschhalle + Aussenbeleuchtung Barhocker Elt-Schacht 0/0/80 cm Elt.-Verteilung Kaffeemaschine GS Kühlschrank Kühlregal, Backloader Kreidetafel x Spüle x Handwaschbecken Barbord Gekühlte Getränke, Molkereiprodukte. Terrassenmöblierung: 3 Tische Stühle Sonnenschirm x Leerrohr über Dach - Tankdachbeleuchtung, - Werbung - Videoüberwachung Elt-Schacht 0/0/80 cm x Anfahrschutz Poller d=,m, h=0,m ML Saladette Umluftgekühlte Vitrine Tiefkühlkost x Leerrohr DN 00 Kasse + x Backofen Abzugshaube Stikkenfach.0 Stehtisch mit Abfallsammler Shopeinrichtung gemäß Shopeinrichtungsplan! Eistruhe Tresor.8.0 Fensterregale auf Rollen U 80 Feuerlöscher Warmwasserspeicher Feuerlöscher Elt-Schacht 0/80/80 cm Toll Collect Süßwaren Blisterware/Haribo Karten Tageszeitungen A BRH 0.8m A IPE Plakatvitrine Plakatvitrine Tiefbord, Beton 0/30/00 cm Fundament Beton C/ Probenahmeschacht x Leerrohr DN 00 Abscheider Koaleszenzabscheider Saugleitungen: Secon-X 0, " doppelwandig, flexibel, korrosionssicher Innerohr Edelstahl, außen PE-Stegmantelrohr Gasrückführung eingespannte Stahlstütze gem. Statik QR 400x400x,mm passive Heberleitungen " Fascia Kurzstütze 00x0x0 Fenster Drehkipp Einbruchschutz WK 3 und P A Nachtschalter AD Plakatvitrine EINGANG TANKPLATZ PKW+LKW L 70/7 Stützen Öffnungen Wände Wände Stahlbau Achsen Gebäude 8 TASIKO-Zapfsäulenanfahrschutz Art.-Nr Zapfsäule SK700-II LPG Rohrgraben 30x0cm für Bündelleitung (Verlegung Gas- + Leerrohr durch Bohlen + Doyen) -0.0 Behälter Nr. HEA 30 B B RW DN 00 ELT-Schacht TASIKO-Zapfsäulenanfahrschutz Art.-Nr Elt-Schacht 40/40/80 cm 7 Stützenfundament gem. Statik 30x30x8cm, mit Köcher 70x70x3cm 3.0 Auftriebsicherung Behälter: Betonplatte C0/, d=cm, gem. Statik Ablaufelement: Tasiko, D 400 x30 cm L 70/ Behälter Nr. 0/ eingespannte Stahlstütze gem. Statik QR 400x400x,mm TASIKO-Zapfsäulenanfahrschutz Art.-Nr Zapfsäule SK Gasringleitung x" 9.0 HEA 30 Behälter Nr. 0/89 Fahrbahn/Stellplätze: Bauklasse III Betonverbundpflaster, zementgrau, 0/0/0 cm Pflasterbett Brechsand, d= 3cm Plattendruckversuche, Fremdüberwachung Schottertragschicht, EV> 80 MN/m², d= 40cm Frostschutzschicht/Planum: Sand-Kiesgemisch, d= cm EV mind. 0 MN/m² Double walled ON -X Tee piece LPG-Leitung Flexwell, doppelwandig Leistung: Vitogaz -0.0 RW DN 00 Kraftstoffbehälter: doppelwandige Ein- bzw. Mehrkammerbehälter nach CEN - Norm EN 8, nach DIN 08 / D, Teil. Jede Kammer besitzt eiunen Dom mit aufgeschweißtem Domschacht nach DIN. Die äußere Beschichtung besteht aus kraftstoffbeständigem Bitumen. Alternativ: Beschichtung aus alterungs- und kraftstoffbeständigem PU (Endopren 88.0 lösemittelfrei CEN p EN 8) 000 micron stark beschichtet. TASIKO-Zapfsäulenanfahrschutz Art.-Nr Zapfsäule Leistung EWE Auftriebsicherung Behälter: Betonplatte C0/, d=cm, gem. Statik.00 Wirkbereich 9 Stützenfundament gem. Statik 30x30x8cm, mit Köcher 70x70x3cm 3.0 L 70/7 L 0/ L 0/ Behälter Nr. 0/890 Ablaufelement: Tasiko, D 400 x30 cm Domschacht, Domkragen und Domdeckel außen werden mit einem -Komponenten Epoxydharz (Seevenax) öl- und benzinbeständig beschichtet Domschachtabdeckung Niederschlagswasserdicht, Betonkranz C30/37, Anpassungan die Fahrbahn über Betonteleskopelement mit integrierter Doppelkeildichtung, DIBt-Zulassung. To contact us and for further information, please fill in the following details and send them by fax to +49 (0) Please send me detailed information material I have a project I am currently working on and would like to speak to you personally Sender Company: Contact person: Telephone: Street/No.: Postcode/Town: L 0/ L 0/ L 70/7 L 0/ Behältergrube 0qm mit Spundwänden zu sichern Grundwasserabsenkung über Enteisenungsanlage Behältergrube: Siehe Plan ATT 3 eingespannte Stahlstütze gem. Statik QR 400x400x,mm Wirkbereich Zapfsäule SK700-0-/+ /0/ AdBlue 4 HEA RW DN 00 TASIKO-Anfahrschutz Typ VI Poller,8x,m, h=0,0m 3 Stützenfundament gem. Statik 3x30x8cm, mit Köcher 70x70x3cm 3. Absenkplatte Tasiko mit umlaufender Absenkung und Fase flüssigkeitsdicht in Anlehnung an DIN 04 und EN 0 Normalplatte x0 cm 3-reihige Rinne Rinnenpflaster ///4 cm Fundament Beton C/ L 70/7 Flüssigkeitsdichte Fahrbahn: Stahlfaserbeton BII, C30/37 WU, d=0cm Ablaufelement: Tasiko, D 400 x30 cm Plattengröße 4,0x4,0m Gleitlager Plastomerbitumen, d=mm Tragschicht Beton C/, d=0cm Trennschicht PE Folie Plattendruckversuch x je 00 m² Frostschutzschicht/Planum: Sand-Kiesgemisch EV mind. 0 MN/m² Vorverdichtung EV mind. 4 MN/m² Bodenaustausch/-Verbesserung gem. Bodengutachten L 70/7 eingespannte Stahlstütze gem. Statik QR 400x400x,mm Zapfsäule SK R=.0 Wirkbereich HEA 400 Feuerlöscher Feuerlöscher Feuerlöscher -0.0 RW DN 00 Stützenfundament gem. Statik 3x30x8cm, mit Köcher 70x70x3cm 3. x Saugleitung AdBlue Reserve TASIKO-Anfahrschutz Typ VI Poller,8x,m, h=0,0m L 70/7 Flüssigkeitsdichte Fahrbahn 43 qm U Achse Fahrbahn.00 x Saugleitung DK Reserve Stützenfundament gem. Statik 3x30x8cm, mit Köcher 70x70x3cm (wird mit ausgeführt) 7.0 Höhenbegrenzung 3m Höhenbegrenzung 3m Wirkbereich PROJEKT: NEUBAU EINES AUTOHOFES Bremerhaven-Wulsdorf Frederikshavner Strasse Plan view BAUHERR + BETREIBER: Fuelling station SHELL DAN. CLAUSSEN Energiehandeslgesellschaft mbh Barkhausenstraße Bremerhaven ARCHITEKT: motorway ARCHITEKTURBÜRO ANDREAS HARTMANN Walter-Gieseking-Str Hannover service area BESTANDSPLAN TANKTECHNIK GRUNDRISS In Zusammenarbeit mit Shell Deutschland Oil GmbH Suhrenkamp Hamburg a BLATT-NR : BTT BRUGG Rohrsysteme GmbH Adolf-Oesterheld-Straße 3 D-3 Wunstorf phone +49 (0) fax +49 (0) info.brg@brugg.com Company stamp T page 8

19 ON -X Pipe systems for petrol stations Notes T page 9

20 Pipe systems for the future District heating Industry Petrol stations System packages 0 / 3 / 00 ex. / / pictures by Key Your partner for pipe systems We are the people you should talk to when you need to find efficient solutions for transporting liquid materials. With our project engineers, development department, in-house production unit, and our professional team of fitters, we have the know-how and the resources to look after your projects competently and reliably in the sectors of heating systems, petrol station construction, industrial plant construction, and system packages. Customer-specific solutions Brugg is the full service provider in the field of single-wall, double-wall and insulated pipe systems. This know-how allows us to manufacture project-specific customised items. Give us a call! Our engineers would be pleased to advise you and find a made-to-measure solution. Brugg Rohrsystem AG Industriestrasse 39 CH-34 Kleindöttingen phone +4 (0) fax +4 (0) pipesystems@brugg.com International network Our global partnership network can be reached on site at any time. More than 34 partners in 0 different countries will look after you wherever you are. BRUGG Rohrsysteme GmbH Adolf-Oesterheld-Straße 3 D-3 Wunstorf phone +49 (0) fax +49 (0) info.brg@brugg.com A company of the BRUGG Group