Messprotokoll Test Certificate. Thermic Behaviour. Maschine / Machine TC SMCY

Messprotokoll Test Certificate Thermic Behaviour Maschine / Machine TC600-65-SMCY Steuerung / Control FANUC mit Glasmaßstäben FANUC with Glass Scale

2

Versuchsdaten Material: Messing 2.0380 Hallentemperatur: ca. 20 C Werkzeug: Polykristalliner Diamant (PKD) DCMT11T304 Zerspanungsdaten: Schnittgeschwindigkeit 400 m/min; f = 0,1 Stückzahl: Verarbeitung: Messmittel: 3x 30 Teile trocken Zeiss PRISMO Koordinaten-Messgerät Messunsicherheit ±0,5 µm Zylindermessung mit 5 äquidistanten Kreisschnitten und anschließender Zylinderberechnung Test Data Material: Messing 2.0380 Factory temperature: ca. 20 C Tool: Polycrystalline diamond (PCD) DCMT11T304 Cutting data: Cutting speed 400 m/min; f = 0,1 Quantity of pieces: Machining: Measuring device: 3x 30 pieces without coolant Zeiss PRISMO Coordinate Measuring Machine Measuring uncertainty ±0,5 µm Cylinder measuring with 5 equidistant circle cuts and subsequent cylinder calculation 3

Versuchsablauf Ermittlung von typischen Werten bei Drehteilen: 1. Fertigen von 30 Werkstücken im kalten Zustand der Maschine 2. Fertigen von 30 Werkstücken nach 1 Stunde Warmlauf 3. Fertigen von 30 Werkstücken nach 1 Stunde Pause Test Sequence Ascertaining typical values of turned parts: 1. Turning 30 pieces when the machine is cold 2. Turning 30 pieces after 1 hour warm up periode 3. Turning 30 pieces after a break of 1 hour Versuchsteil / Tested Workpiece 4

INHALT / CONTENTS Versuch / Test 1... 7 Wertetabelle / Table of Values... 9 Zylinderdurchmesser / Cylinder Diameter D1... 10 Zylinderform / Cylinder Form D1... 10 Zylinderdurchmesser / Cylinder Diameter D2... 11 Zylinderform / Cylinder Form D2... 11 Stufenabstand / Step Distance... 12 Versuch / Test 2... 13 Wertetabelle / Table of Values... 15 Zylinderdurchmesser / Cylinder Diameter D1... 16 Zylinderform / Cylinder Form D1... 16 Zylinderdurchmesser / Cylinder Diameter D2... 17 Zylinderform / Cylinder Form D2... 17 Stufenabstand / Step Distance... 18 Versuch / Test 3... 19 Wertetabelle / Table of Values... 21 Zylinderdurchmesser / Cylinder Diameter D1... 22 Zylinderform / Cylinder Form D1... 22 Zylinderdurchmesser / Cylinder Diameter D2... 23 Zylinderform / Cylinder Form D2... 23 Stufenabstand / Step Distance... 24 5

6

Versuch / Test 1 Fertigen von 30 Werkstücken im kalten Zustand der Maschine Turning 30 pieces when the machine is cold 7

8

Wertetabelle / Table of Values Versuch TC 600 Temperaturdrift / Test TC 600 Drift of temperature Datum / Date: 06.11.07 Teil Workpiece Durchmesser Diameter oben / top Zylinder / Cylinder Durchmesser Form Diameter unten / bottom Form Stufenabstand Step distance 1 15,513 0,004 27,541 0,007 15,005 2 15,512 0,004 27,538 0,007 15,005 3 15,514 0,004 27,540 0,007 15,006 4 15,513 0,005 27,540 0,007 15,006 5 15,511 0,003 27,539 0,007 15,006 6 15,513 0,004 27,539 0,008 15,006 7 15,514 0,004 27,541 0,007 15,006 8 15,513 0,003 27,541 0,006 15,006 9 15,515 0,004 27,542 0,007 15,006 10 15,513 0,004 27,539 0,007 15,006 11 15,514 0,003 27,540 0,007 15,006 12 15,513 0,003 27,539 0,007 15,005 13 15,515 0,004 27,541 0,006 15,006 14 15,515 0,004 27,542 0,006 15,006 15 15,513 0,003 27,539 0,007 15,006 16 15,513 0,003 27,539 0,007 15,006 17 15,514 0,004 27,540 0,007 15,005 18 15,511 0,003 27,539 0,007 15,005 19 15,514 0,004 27,540 0,006 15,007 20 15,512 0,003 27,538 0,007 15,005 21 15,513 0,004 27,541 0,006 15,004 22 15,514 0,004 27,540 0,006 15,005 23 15,514 0,003 27,541 0,006 15,005 24 15,513 0,003 27,539 0,006 15,006 25 15,513 0,004 27,539 0,006 15,005 26 15,513 0,004 27,540 0,005 15,005 27 15,511 0,003 27,539 0,006 15,006 28 15,512 0,003 27,539 0,006 15,006 29 15,513 0,003 27,539 0,006 15,005 30 15,512 0,004 27,537 0,006 15,005 Minimum 15,511 0,003 27,537 0,005 15,004 Maximum 15,515 0,005 27,542 0,008 15,007 Range 0,004 0,002 0,005 0,003 0,003 xquer xtransverse 15,513 0,004 27,540 0,007 15,006 s 0,0011 0,0006 0,0012 0,0006 0,0006 9

Zylinderdurchmesser / Cylinder Diameter D1 15,520 Cylinder diameter in mm 15,518 15,516 15,514 15,512 15,510 Zylinderform / Cylinder Form D1 0,010 Cylinder form in mm 0,008 0,006 0,004 0,002 0,000 10

Zylinderdurchmesser / Cylinder Diameter D2 27,545 Cylinder diameter in mm 27,543 27,541 27,539 27,537 27,535 Zylinderform / Cylinder Form D2 0,010 Cylinder form in mm 0,008 0,006 0,004 0,002 0,000 11

Stufenabstand / Step Distance 15,010 15,008 Step in mm 15,006 15,004 15,002 15,000 12

Versuch / Test 2 Fertigen von 30 Werkstücken nach 1 Stunde Warmlauf Turning 30 pieces after 1 hour warm up periode 13

14

Wertetabelle / Table of Values Versuch TC 600 Temperaturdrift / Test TC 600 Drift of temperature Datum / Date: 06.11.07 Teil Workpiece Durchmesser Diameter oben / top Zylinder / Cylinder Durchmesser Form Diameter unten / bottom Form Stufenabstand Step distance 1 15,494 0,003 27,520 0,005 15,005 2 15,493 0,003 27,520 0,004 15,005 3 15,491 0,003 27,518 0,006 15,004 4 15,494 0,004 27,520 0,005 15,005 5 15,492 0,003 27,519 0,006 15,006 6 15,493 0,003 27,519 0,005 15,006 7 15,493 0,003 27,519 0,006 15,006 8 15,492 0,003 27,518 0,005 15,006 9 15,494 0,004 27,518 0,005 15,006 10 15,492 0,004 27,519 0,005 15,006 11 15,493 0,004 27,519 0,005 15,005 12 15,493 0,004 27,518 0,005 15,005 13 15,492 0,003 27,518 0,005 15,006 14 15,493 0,004 27,519 0,005 15,007 15 15,492 0,003 27,518 0,006 15,005 16 15,492 0,004 27,519 0,005 15,006 17 15,492 0,005 27,517 0,006 15,006 18 15,493 0,004 27,518 0,005 15,007 19 15,494 0,005 27,518 0,006 15,006 20 15,493 0,004 27,519 0,005 15,007 21 15,493 0,004 27,519 0,006 15,005 22 15,493 0,003 27,519 0,006 15,006 23 15,492 0,004 27,518 0,006 15,006 24 15,492 0,004 27,518 0,006 15,006 25 15,491 0,004 27,518 0,005 15,005 26 15,492 0,004 27,518 0,005 15,006 27 15,492 0,003 27,519 0,006 15,006 28 15,493 0,003 27,518 0,006 15,007 29 15,492 0,004 27,519 0,006 15,006 30 15,492 0,004 27,518 0,005 15,005 Minimum 15,491 0,003 27,517 0,004 15,004 Maximum 15,494 0,005 27,520 0,006 15,007 Range 0,003 0,002 0,003 0,002 0,003 xquer xtransverse 15,493 0,004 27,519 0,005 15,006 s 0,0008 0,0006 0,0007 0,0006 0,0007 15

Zylinderdurchmesser / Cylinder Diameter D1 15,498 Cylinder diameter in mm 15,496 15,494 15,492 15,490 15,488 Zylinderform / Cylinder Form D1 0,010 Cylinder form in mm 0,008 0,006 0,004 0,002 0,000 16

Zylinderdurchmesser / Cylinder Diameter D2 27,525 Cylinder diameter in mm 27,523 27,521 27,519 27,517 27,515 Zylinderform / Cylinder Form D2 0,010 Cylinder form in mm 0,008 0,006 0,004 0,002 0,000 17

Stufenabstand / Step Distance 15,010 15,008 Step in mm 15,006 15,004 15,002 15,000 18

Versuch / Test 3 Fertigen von 30 Werkstücken nach 1 Stunde Pause Turning 30 pieces after a break of 1 hour 19

20

Wertetabelle / Table of Values Versuch TC 600 Temperaturdrift / Test TC 600 Drift of temperature Datum / Date: 06.11.07 Teil Workpiece Durchmesser Diameter oben / top Zylinder / Cylinder Durchmesser Form Diameter unten / bottom Form Stufenabstand Step distance 1 15,503 0,003 27,531 0,005 15,004 2 15,502 0,004 27,531 0,006 15,006 3 15,502 0,004 27,530 0,007 15,006 4 15,503 0,004 27,530 0,007 15,005 5 15,501 0,004 27,528 0,007 15,004 6 15,502 0,004 27,529 0,006 15,005 7 15,500 0,003 27,528 0,007 15,006 8 15,503 0,003 27,529 0,006 15,005 9 15,501 0,003 27,530 0,006 15,005 10 15,504 0,003 27,531 0,006 15,006 11 15,503 0,004 27,531 0,006 15,006 12 15,504 0,003 27,531 0,006 15,007 13 15,502 0,004 27,530 0,006 15,005 14 15,505 0,004 27,531 0,006 15,005 15 15,505 0,003 27,531 0,006 15,006 16 15,503 0,004 27,530 0,005 15,006 17 15,505 0,004 27,531 0,006 15,006 18 15,504 0,004 27,530 0,005 15,006 19 15,502 0,004 27,529 0,006 15,005 20 15,503 0,004 27,529 0,006 15,006 21 15,502 0,003 27,529 0,006 15,005 22 15,504 0,004 27,531 0,006 15,007 23 15,502 0,003 27,529 0,007 15,005 24 15,501 0,004 27,528 0,005 15,006 25 15,501 0,003 27,528 0,006 15,005 26 15,502 0,003 27,528 0,006 15,006 27 15,502 0,004 27,529 0,006 15,006 28 15,502 0,004 27,530 0,006 15,005 29 15,503 0,004 27,529 0,006 15,005 30 15,502 0,003 27,529 0,006 15,005 Minimum 15,500 0,003 27,528 0,005 15,004 Maximum 15,505 0,004 27,531 0,007 15,007 Range 0,005 0,001 0,003 0,002 0,003 xquer xtransverse 15,503 0,004 27,530 0,006 15,006 s 0,0013 0,0005 0,0011 0,0006 0,0007 21

Zylinderdurchmesser / Cylinder Diameter D1 15,510 Cylinder diameter in mm 15,508 15,506 15,504 15,502 15,500 Zylinderform / Cylinder Form D1 0,010 Cylinder form in mm 0,008 0,006 0,004 0,002 0,000 22

Zylinderdurchmesser / Cylinder Diameter D2 27,536 Cylinder diameter in mm 27,534 27,532 27,530 27,528 27,526 Zylinderform / Cylinder Form D2 0,010 Cylinder form in mm 0,008 0,006 0,004 0,002 0,000 23

Stufenabstand / Step Distance 15,010 15,008 Step in mm 15,006 15,004 15,002 15,000 24