Ersatzteilliste. ADLY Herkules TB-50. Stand/Version: 11/2004_1.2

Transkript

1 Ersatzteilliste ADLY Herkules TB-50 Stand/Version: 11/2004_1.2

2 Kolben & Zylinder Pos. Teile Nr. STK Beschreibung Anmerk CYLINDER HEAD CYLINDER HEAD GASKET A 1 RESISTANCE SPARK PLUG NGK BPR7HS Zylinder & Kolben Set CYLINDER CYLINDER GASKET STUD BOLT 7* HEX FLANGE NUT WITH SERRATION 7MM

3 Kurbelwelle Pos. Teile Nr. STK Beschreibung Anmerk CRANKSHAFT ASS'Y LEFT CRANK CRANK PIN NEEDLE BEARING 16*22* CRANK CONNECTING ROD RIGHT CRANK SEMICYCLE KEY 3* RADIAL BALL BEARING 6204C OIL SEAL 20*42/43*8/ OIL SEAL 20*30/33* LEFT CRANK COLLAR 15*20* Kolben Kit PISTON PIN 7*10* PISTON RING SET STD PISTON PIN CLIP 1.0* NEEDLE BEARING 10*14* PLAIN WASHER 13*19*0.5

4 Lüfterabdeckung Pos. Teile Nr. STK Beschreibung Anmerk CYLINDER AIR SHROUD GROMMET GENERATOR COVER (HOLE) HEX SOCKET BOLT 6* PLAIN WASHER 6*13* TAPPING SCREW TRUSS HEAD PHILLIPS 5* DAMPER FAN DEFLECTOR TUBE BREATHER HEX SOCKET BOLT 6*20

5 Ölpumpe Pos. Teile Nr. STK Beschreibung Anmerk PUMP DRIVE GEAR S 2 EXTERNAL CIR CLIP STW CRANK SHAFT PIN 3* A 1 OIL PUMP ASS'Y OIL TUBE 2*5* WAVE WASHER 19.2*26* TUBE 4.8*8* STEEL RING 4 mm OIL PUMP WORMWHEEL 40T OIL RING 19.3* OIL SEAL 9.5*16* CLIP 5* CLIP 8* PAN PHILLIPS BOLT 5*15

6 Luftfilter Pos. Teile Nr. STK Beschreibung Anmerk REED VALVE ASS'Y(REV.1) REED VALVE GASKET INTAKE MANIFOLD(3XG) HEX WASHER FACE BOLT 6* INTAKE MANIFOLD HOSE CLAMP CLIP 40* AIR CLEANER ASS'Y AIR CLEANER BASE AIR CLEANER COVER GUIDE PIPE AIR CLEANER ELEMENT AIR CLEANER JOINT TAPPING SCREW TRUSS HEAD PHILLIPS 5* HEX SOCKET BOLT 6* PLAIN WASHER 6*13* GROMMET

7 Vergaser Pos. Teile Nr. STK Beschreibung Anmerk D 1 CARBURETOR ASS'Y A 1 Vergaser ohne Reduzierung o.tüv CARBURETOR GASKET THROTTLE VALVE SPRING PAN PHILLIPS BOLT 4* SPRING WASHER 4*7* THROTTLE VALVE A 1 NEEDLE SET 4EL NEEDLE NOZZLE FLOAT CHAMBER SEAL C 1 Hauptdüse #70 (#70) Hauptdüse #75; für Verg. O. Red. ohne TÜV OVER FLOW TUBE 4* PILOT JET # AIR ADJUST SCREW SET DRAIN PLUG PAN PHILLIPS BOLT 4* SPRING WASHER 4*6.5* PAN PHILLIPS BOLT 3* PLUNGER STARTER OIL RING 14* THROTTLE SCREW SET A 1 NEEDLE VALVE ASS'Y FLOAT PIN FLOAT FLOAT CHAMBER CABLE ADJUST NUT CARBURETOR REDUCER 11*14*10

8 Auspuff Pos. Teile Nr. STK Beschreibung Anmerk R 1 EXHAUST PIPE ASS'Y(116 EU2CATA3) CATA-92/ EXHAUST PIPE GASKET HEX HEAD PHILLIPS BOLT 6* HEX WASHER FACE BOLT 8* HEX WASHER FACE BOLT 8* MUFFLER PROTECTOR PAPER PLATE WASHER 6*15* PAN PHILLIPS BOLT 6* COLLAR 10*15* FLAT BOLT WITH WASHER 6* GROMMET SLEEVE NUT EXHAUST PIPE PROTECTOR MUFFLER SHROUD GASKET 6mm REED VALVE COMP A 1 REED VALVE COMP IN. PIPE 120mm REED VALVE COMP EX. PIPE 130mm SPRING CLAMP # G 2 HEX WASHER FACE BOLT 6* EXHAUST EXHAUST RETURN OIL TUBE

9 Kurbelgehäuse Pos. Teile Nr. STK Beschreibung Anmerk LEFT CRANKCASE(REV.5) RUBBER BUSHING 8*20* U 2 RADIAL BALL BEARING 6003LLU BREATHER HOSE HEAD RIGHT CRANKCASE(REV.4) BREATHER HOSE DOWEL PIN 8.5*12* HEX SOCKET BOLT 6* CRANKCASE FIX SHAFT 12.5*17* S 2 EXTERNAL CIRCLIP STW MISSION COVER?? MISSION COVER GASKET CRANKCASE COVER GASKET DOWEL PIN 8*10* HEX SOCKET BOLT 6* LEFT CRANKCASE COVER (HOLE) SHAFT IDLER 8* HEX SOCKET BOLT 6* HEX SOCKET BOLT 6* OIL PLUG OIL RING 11.8* HEX WASHER FACE BOLT 8* COPPER PLAIN WASHER 8*13* OIL SEAL BRACKET HEX SOCKET BOLT 6* GENERATOR GASKET HEX SOCKET BOLT 6* HER CHEE STICKER??HER CHEE CARBURETOR TUBE BRACKET PROTECT SHROUD PLATE L COVER TAPPING SCREW TRUSS HEAD PHILLIPS 4* REAR FENDER BRACKET(L)

10 Kickstarter Pos. Teile Nr. STK Beschreibung Anmerk STARTER WHEEL NEEDLE BEARING 55*59* BOSS PLAIN WASHER 56*76* ELECTRIC STARTER CLUTCH SET IDLER GEAR NEEDLE BEARING HK8*12* SHAFT IDLER 8* PLAIN WASHER 8.2*18* IDLER GEAR PLATE HEX SOCKET BOLT 6* STARTING SHAFT ASS'Y STARTING SHAFT RESET SPRING BUSHING 15*20* PLAIN WASHER 15.2*28* S 1 EXTERNAL CIR CLIP STW KICK CRANK ASS'Y HEX WASHER FACE BOLT 6* KICK PINION ASS'Y KICK PINION SPRING CLIP CLUTCH ROLLER 6* CLUTCH GUIDER CLUTCH SPRING ELECTRIC STARTER CLUTCH ASS'Y WAVE WASHER 8.5*16*1.8

11 Variomatik A Pos. Teile Nr. STK Beschreibung Anmerk A 1 DRIVE FACE ASS'Y B OIL SEAL 33*39* SECONDARY SPRING SEAT COMPRESSION SPRING CLUTCH WEIGHT SPRING CLUTCH CARRIER CLUTCH WEIGHT SET NUT 28*38* CLUTCH COVER COMP HEX NUT 10MM OIL RING 12.5* GUIDE PIN SECONDARY FIX SLOT WHEEL NEEDLE BEARING HKS-17*25* IR 1 INTERNAL CIR CLIP IRTW U 1 RADIAL BALL BEARING 6901LU A 1 SECONDARY SLIDING SLOT WHEEL OIL RING 36* CAM PLATE SLIDER CAM PLATE A 6 WEIGHT ROLLER 5.5g BUSHING 18*23* PRIMARY SLIDING SLOT WHEEL SLIDING DRIVE FACE ASS'Y A V-BELT F 1 BUSHING 13*18*38* PRIMARY FIX SHEAVE LCAW WASHER ONEWAY CLUTCH CONE SPRING WASHER 10.2*24* HEX FLANGE NUT WITH SERRATION 10mm

12 Getriebe Pos. Teile Nr. STK Beschreibung Anmerk E 1 MAIN AXLE COMP 50/12T RADIAL BALL BEARING PLAIN WASHER 12.2*29* DRIVE AXLE 36T NEEDLE BEARING HMK OIL SEAL 25*35* R 2 INTERNAL CIR CLIP RTW U 1 RADIAL BALL BEARING 6004 LU R 1 INTERNAL CIR CLIP RTW C 1 PRIMARY DRIVE GEAR 12T HEX BOLT 6* RADIAL BALL BEARING PLAIN WASHER 6*20* S 1 EXTERNAL CIRCLIP STW OIL SEAL 17*28* RD 1 RADIAL BALL BEARING 638RD SPRING WASHER 6*12*1.5

13 Lichtmaschine & Anlasser Pos. Teile Nr. STK Beschreibung Anmerk STARTING MOTOR ASS'Y BRUSH SET OIL RING 42* OIL RING 23* BOLT SET CORD COMP HEX SOCKET BOLT 6* HEX SOCKET BOLT 6* STATOR COMP GENERATOR FLYWHEEL GENERATOR ASS'Y PLAIN WASHER 10*22* HEX FLANGE NUT WITH SERRATION 10mm

14 Rahmen Pos. Teile Nr. STK Beschreibung Anmerk FRAME COMP U PLATE NUT 6mm A 1 TAIL LIGHT FIX BRACKET(CARRIER) REAR CUSHION ASS'Y HEX BOLT 10* PLAIN WASHER 10*22* NUT NYLON 10mm* HEX WASHER FACE BOLT 8* ENGINE BRACKET ASS'Y HEX WASHER FACE BOLT 12* NYLON INSERT LOCK NUT 12mm BRACKET SNUBBER RUBBER BRACKET SNUBBER SPRING RUBBER CAP ENGINE MOUNTING SQUARE BOLT 10* SIDE STAND SIDE STAND RESET SPRING A 1 SIDE STAND RESET SPRING(SMALL) HEX BOLT 8* RUBBER BUSHING 10*30* ALUMINUM PLATE INNER CARRIER HEX BOLT 6* HEX FLANGE NUT WITH SERRATION 6mm FLOOR PANEL BRACKET HEX NUT 6mm

15 Verkleidung A Rad vo Pos. Teile Nr. STK Beschreibung Anmerk COWLING FRONT FENDER (INNER) HEX BOLT 6* FRONT FENDER(Ver. 1) B 1 FRONT FENDER CUBIC PRINTING TAPPING SCREW TRUSS HEAD PHILLIPS 5* PLAIN WASHER 6*15* U PLATE NUT 4mm PAN PHILLIPS BOLT 6*15

16 ADLY HERKULES Verkleidung B Stand 11/04 TB-50 Pos. Teile Nr. MODELLJAHR 2004 STK Beschreibung Anmerk B 1 LEFT BODY COVER(HOLE) B 1 RIGHT BODY COVER(HOLE) BODY CNETER COVER B 1 BODY CENTER COVER LEFT SIDE COVER RIGHT SIDE COVER TAPPING SCREW TRUSS HEAD PHILLIPS 5* PLAIN WASHER *14*1 4mm STICKER ASS'Y (STANDARD) A 1 STICKER ASS'Y (OVAL) BODY COVER TRIM(RN) B 1 R.BODY COVER TRIM(CARBON) BODY COVER TRIM(LH) B 1 L.BODY COVER TRIM(CARBON) CUBIC PRINTING PAN PHILPS BOLT 6* HEX WASHER FACE BOLT 8* HEX WASHER FACE BOLT 8* A 1 LUGGAGE CARRIER SET SHORT TYPE FUEL TANK SEAL 280mm SPACE TUBE 9.5*15* SPACE TUBE 9.5*15* REAR SPOILER ASS'Y HEX WASHER FACE BOLT 8* HEX WASHER FACE BOLT 8*56 Version 1.2 U PLATE NUT CUBIC PRINTING CUBIC PRINTING

17 Öl & Benzintank Pos. Teile Nr. STK Beschreibung Anmerk OIL TANK OIL TANK CAP HEX BOLT 6* GROMMET FUEL TANK COMP FUEL TANK CAP PETROL FILTER TUBE 4.8*8* CLIP 10.5* CLIP 8* HEX FLANGE NUT WITH SERRATION 6mm FUEL CUP PAN FLAT HEAD PHILLIPS BOLT 6* A300 1 TUBE 4.8*8* TUBE 3.5* TUBE 4.8*8*160

18 Gabel & Vorderradbremse Pos. Teile Nr. STK Beschreibung Anmerk FRONT BRAKE CALIPER ASS'Y(LEFT) BRAKE CALIPER SNUBBER SUPPORT BRAKE PAD A 1 BRACKET CALIPER(RIGHT) BRACKET CALIPER(LEFT) HEX BOLT 10* CALIPER PISTOW ASS'Y BREED SCREW KIT CALIPER PISTOW CALIPER SEAL A 1 FRONT BRAKE CALIPER ASS'Y(RIGHT) A 1 RIGHT TUBE ASS,Y A 1 LEFT TUBE ASS,Y STEER ING STEM DUST COVER RACE,BALL # B 1 FRONT FORK ASS'Y 374, STEEL BALL LATHE STRG INNER # SPANER NUT 25mm LATE CONE STRG TOP # HEX WASHER FACE BOLT 8* STEERING STEM WITH BRACKET ASSY HEX BOLT 10* CALIPER OIL SEAL

19 Sitzbank & Helmfach Pos. Teile Nr. STK Beschreibung Anmerk SEAT ASS'Y SEAL SEAT BRACKET HEX FLANGE NUT WITH SERRATION 6mm SEAT FIX SHAFT 10* HELMET BOX HELMET BOX MAT SPACE TUBE 6.5*12* HEX BOLT 6* SEAT LOCK ASS'Y PAN PHILLIPS BOLT 6* TOOL BAG SPRING WASHER 6*12* PLAIN WASHER 6*13* HELMET HOOK

20 Rad vo Pos. Teile Nr. STK Beschreibung Anmerk AIR NOZZLE FRONT WHEEL SET AL.FRONT RIM AL. 12" FRONT/REAR TIRE 120/ FRONT COLLAR 10.2*17* FRONT SPACER TUBE 16* SPEEDOMETER GEAR ASS'Y SPEEDOMETER MAIN GEAR 16T SPEEDOMETER GEAR BRACKET SPEEDOMETER SECONDARY GEAR 8T SPEEDOMETER GEAR EXTERNAL COVER SPEEDOMETER GEAR COPPER HEAD FRONT BRAKE DISC f BRAKE DISC HEX SOCKET BOLT 10* NUT NYLON 10mm* FRONT BRAKE DISC(RIGHT) f PLAIN WASHER 16.5*22* PLAIN WASHER 16.5*28* PLAIN WASHER 10*22* SPLIT SPRING PIN 2* S 1 EXTERNAL CIRCLIP STW HEX WASHER FACE BOLT 10* Z 2 RADIAL BALL BEARING 6300Z OIL SEAL TC 17*35* OIL SEAL 40*52*6

21 Rad hi Pos. Teile Nr. STK Beschreibung Anmerk AL.REAR RIM AL. 12" PLAIN WASHER 15*29* AIR NOZZLE FRONT/REAR TIRE 120/ REAR WHEEL SET REAR BRAKE SHOE ASS'Y REAR BRAKE SHOE STRAIN SPRING NYLON NUT 14mm BRAKE CAM SHAFT INDICATOR PLATE HEX WASHER FACE BOLT 6* REAR BRAKE ARM REAR BRAKE FIX SHAFT OIL RING 7.5* HEX FLANGE NUT WITH SERRATION 8mm PLAIN WASHER 8*15* REAR FENDER HEX SOCKET BOLT 6* HEX FLANGE NUT WITH SERRATION 6mm PLAIN WASHER 6*15*1

22 Lenker Bowdenzüge Pos. Teile Nr. STK Beschreibung Anmerk HANDLE BAR L.HANDLE GRIP HEX WASHER FACE BOLT 10* HEX FLANGE NUT WITH SERRATION 10mm FLAT HEAD PHILLIPS BOLT 6* GRIP END GRIP END SPACER TUBE 8.5*12/18* R.HANDLE GRIP COMP THROTTLE CABLE REAR BRAKE FIXTURE 12* REAR BRAKE ADJUST NUT 6mm REAR BRAKE CABLE ASS'Y A 1 CLAMP PAN PHILLIPS BOLT 5* A 1 RESET SPRING 140mm

23 Ständer & Trittbrett Pos. Teile Nr. STK Beschreibung Anmerk MAIN STAND COMP RUBBER MAIN STAND FIX SHAFT 10* HEX BOLT 6* PLAIN WASHER 10.5*18* COTTER PIN 2* MAIN STAND RESET SPRING A 1 MAIN STAND RESET SMALL SPRING U PLATE NUT 4mm TAPPING SCREW TRUSS HEAD PHILLIPS 5* TAPPING SCREW TRUSS HEAD PHILLIPS 4* PAN PHILPS BOLT 6* PLAIN WASHER 6*15* FLOOR PANEL

24 Verkleidung vo Pos. Teile Nr. STK Beschreibung Anmerk INNEX BOX FRONT COVER Farbe angeben TAPPING SCREW TRUSS HEAD PHILLIPS 5* INNER BOX LOCK HEAD LIGHT ASS'Y (E-MARK) HEAD LIGHT WIRE HEAD LIGHT COVER (E-MARK) A 1 HEAD LIGHT BULB (E-MARK) 12V35W35W ADLY POLI MARK PAN PHILPS BOLT 6* U PLATE NUT 4mm INNER BOX LID HEX BOLT 6* FRAME NUMBER COVER

25 Spiegel & Armaturenverkleidung Pos. Teile Nr. STK Beschreibung Anmerk TRIM.SPEEDOMETER LID B 1 TRIM SPRRDOMETERLID(CARBON) CUBIC PRINTING SPEEDOMETER UP LID SPEEDOMTER DOWN LID PAN PHILLIPS BOLT 5* TAPPING SCREW TRUSS HEAD PHILLIPS 5* R.REAR VIEW MIRROR L.REAR VIEW MIRROR TAPPING SCREW TRUSS HEAD PHILLIPS 4* TAPPING SCREW TRUSS HEAD PHILLIPS 4*16

26 Bedienelemente Pos. Teile Nr. STK Beschreibung Anmerk R.HANDLE SWITCH ASS'Y L.HANDLE SWITCH ASS'Y LEFT SIDE LEVER L.BRAKE SWITCH WIRE NYLON INSERT LOCK NUT 5mm LEFT LEVER SET BOLT 5* PAN PHILLIPS BOLT 5* PAN PHILLIPS BOLT 5* R.SIGNAL ASS'Y (E-MARK) L.SIGNAL ASS'Y(E-MARK) R.SIGNAL BULB SOCKET L.SIGNAL BULB SOCKET BULB (E-MARK) 12V/10W R.SIGNAL SOCKET L.SIGNAL SOCKET R.SIGNAL COVER (E-MARK) L.SIGNAL COVER (E-MARK) TAPPING SCREW TRUSS HEAD PHILLIPS 3*12

27 Armaturen Pos. Teile Nr. STK Beschreibung Anmerk SPEEDOMETER GLASS SPEEDOMETER BODY SPEEDOMETER CASE METER BULB 12V/1.7W A 2 METER BULB 12V/3.4W PLAIN WASHER 3*6* HEX NUT 3mm SPEEDOMETER WIRE HARNESS TAPPING SCREW TRUSS HEAD PHILLIPS 5* B 1 SPEEDOMETER ASS'Y-KPH R.P.M INDICATOR PLATE SPEEDOMETER CABLE SPEEDOMETER INNER CABLE OIL METER R.P.M METER TAPPING SCREW TRUSS HEAD PHILLIPS 4* ROUND PHILLPS BOLT 4*8

28 Rücklicht & Hinterbau Pos. Teile Nr. STK Beschreibung Anmerk TAIL LIGHT ASS'Y (E-MARK)(REV.1) REAR LIGHT SOCKET & WIRENESS WIRENESS REAR LIGHT BULB (E-MARK) 12V/10W A 1 TAIL LIGHT BULB (E-MARK) 12V21/5W REAR RIGHT SIGNAL LENS (E-MARK) TAIL LIGHT LENS (E-MARK) REAR LEFT SIGNAL LENS (E-MARK) REFLECTOR (E-MARK) HEX BOLT 6* HEX FLANGE NUT WITH SERRATION 6mm TAPPING SCREW TRUSS HEAD PHILLIPS 3* TAPPING SCREW TRUSS HEAD PHILLIPS 3*12

29 Bremspumpe vo Pos. Teile Nr. STK Beschreibung Anmerk R.BRAKE SWITCH WIRE BRAKE HOSE BRAKE HOSE HEX BOLT 10* A 1 MASTER CYLINDER SUB ASS'Y MASTER CYLINDER SUB LEVER RESET SPRING MASTER CYLINDER BRACKET RIGHT LEVER RIGHT LEVER SET BOLT 6* HEX SOCKET BOLT 6* HEX FLANGE NUT WITH SERRATION 6mm COPPER PLAIN WASHER 10*14.5* FLAT HEAD SCREW 4*9

30 Elektrik -A Pos. Teile Nr. STK Beschreibung Anmerk REGULATER RECTIFIER PAN PHILLIPS BOLT 5* MAIN SWITCH ASS'Y SWITCH CAP HEX BOLT 6* FLASHER RELAY 12V A 1 ZIP TIE 4.8*250m/m PAN PHILLIPS BOLT 6* HORN (E-MARK) 12V SPRING WASHER 6*12* KEY SET

31 Elektrik -B Pos. Teile Nr. STK Beschreibung Anmerk C.D.I UNIT ROUND PHILLIPS BOLT 6* HIGH TENSION COIL PAN PHILLIPS BOLT 6* RUBBER STRAP 4.8*200 m/m SPARK PLUG CAP RUBBER CAP BATTERY 12V MAIN WIRE HARNESS FUSE 7A ROUND PHILLIPS BOLT 5* OIL LEVEL GAUGE STARTING RELAY PETROL GAUGE ASS'Y FUEL LEVER GAUGE GASKET

32 Werkzeug & Zubehör Pos. Teile Nr. STK Beschreibung Anmerk TLSTSET Wergzeugsatz ADLY Motorroller 2 Takt 1 1 Ziehhammer für Lagerinnenauszieher 2 1 Montagewerkzeug Kurbelgehüse 3 1 Abzieher Kurbelwellenlager 4 1 Montagewerkzeug Kurbelgehüse 5 1 Polradabzieher 6 1 Auszieher f. Lagerinnenauszieher 7 1 Lagerinnenauszieher 8 1 Lagerinnenauszieher 9 1 Lagerinnenauszieher 10 1 Lagerinnenauszieher