CMAFH Drive for Technology Open Core Engineering

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2 Bosch Rexroth Open Core Engineering Allen Tubbs Product Manager us.com h April,

3 Agenda: 10 min Industrial Bosch Rexroth 30 min Open Core Engineering overview 15 min Specific use cases 15 min Q&A 3

4 How Bosch is involved DC INST Leading Provider PA BCDS Provider with external business CP/ G1/ LOG I PJ DM BST Internal enabler RBEI CR/ APA Leading User 250+ Bosch plants worldwide 4

5 Core Principles Solution Provider Packaging Technology Software Innovations BOSCH ATMO Software + Hardware Solutions RFID@Bosch CR/APA Machine Platforms for OEM s and end user 5

6 Attributes of Connected Industry: What we look for Decentralized intelligence Rapid R connection Open standards Autonomous behavior Real-time integration VALUE ADDED NETWORKS 6

7 The Tools to get you there: Open Core Engineering g Fast integration and flexible configuration Open standards Distributed intelligence Virtual real time representation People as key players Secure value creation network Digital life cycle management 7

8 Open Core Engineering g What does this diagram represent? 8

9 Open Core Engineering g Why? Design Freedom Increases access to all control and drive functions Customized - Individual machine functions Future-proof - Solutions with open standards Engineering Efficiency Open Core Engineering combines the efficiency of PLC and motion-based engineering with open standards, software tools, and functional toolkits in all phases of the machine lifecycle. Engineering Efficiency with the central engineering tool IndraWorks Flexibility Flexible programming and device platform 9

10 OCE Software Tools Project Management Configuration support and simplify all stages of design, development and commisioning with software based engineering tools Motion Toolboxes Programming Robotics Project management Motion toolboxes Safety Debugging Diagnoses Programming Simulation Commissioning HMI Projecting Simulation HMI planning and programming Diagnosis 10

11 OCE Function Toolkits simplify complex machine processes and enable the rapid integration of new machine features Technology Visualization Safety Energy management Condition monitoring Hydraulics 11

12 OCE Open Standards are the cornerstones for futureproof automation Sercos Ethernet PROFINET OPC ISO Automation Standards IEC Automation Standards

13 OCE Open Core Interface (OCI) for new freedoms in automation More Flexibility and Individuality in Engineering Direct access to control and drive functions in a variety of high-level programming languages PLC based Automation The bridge between PLC and IT automation IT based automation using high-level languages 13

14 Open Core Interface What is it? IT Automation Flexibility in Applications Individuality in new concepts PLC Automation Efficiency in Engineering Future-Proof Automation High level efficiency in the PLC automation combined with the Open Core Interface as a bridge to the IT automation world 14

15 Open Core Interface How does it work? Features of the Open Core Interface Software Development Kit (SDK) Complete Documentation of the Open Core Interface Comfortable Integration of the Open Core Interface with libraries for each respective development environment Complete access to extensive control functions (> 500 single functions) Easy project integration through application examples 15

16 Open Core Interface How does it work? PLC application IndraWorks Development environment OCI application Visual Studio, Xcode, Office, etc. The Open Core Interface is an extension of the proven and reliable systems IndraLogic XLC and IndraMotion MLC. FBD LD IL PLC library ST Programming Language Interface C/C++ VBA C# Visual Basic Objective C Java OCI library It grants access to the embedded functions of the Motion Logic firmware, e. g. Open Core Interface ApiLib.h motion control system ParameterLib.h TaskLib.h IoLib.h MotionLib.h LogicLib.h WatchdogLib.h SystemLib.h PLC Motion Robotic It serves as a gateway between IT-based and PLC-based automation 16

17 Open Core Interface How does it work? The MLPI libraries are the same, no matter the development environment. LabVIEW uses the library in their graphical, icon-based programming tool. In Visual Studio, the same library is found in an object-oriented text format. But the function of each command is the same in both programming environments. 17

18 Open Core Interface Where can it be used? Model Based Engineering & Rapid Control Prototyping Individual Functions Industry 4.0 Flexible manufacturing Customized production Innovative business models Resource productivity and efficiency Open Core Interface IT-Automation Smart Devices Open Core Interface Distributed Factory Control Data acquisition and processing Access to IT and IoT applications Increased efficiency in engineering 18

19 Open Core Interface MLC/XLC/XM Libraries 19

20 Open Core Interface IndraDrive and MTX 20

21 Open Core Interface - Benefits PLC Program One less program lower cost easier support future proof code Drivers Supervisory Control 21

22 Open Core Interface: - Benefits - Cleaner Integration - Less Redundancy - Brings motion capabilities to existing applications 22

23 Open Core Interface - Benefits - Data directly from the source - Less traffic - Less lost information The Language Analogy - OCI translates to many languages - You only need to know your language - OCI opens the window to larger vocabulary - OCI removes translation errors - Many translators are not needed 23

24 Open Core Interface - Benefits - Customization - Identity - Efficiency - Connectivity 24

25 Open Core Interface - Benefits - New Industries - Less Engineering g Effort - Less Integration Time - New Markets 25

26 Open Core Interface Unique Properties - More than just an OPC connection - No PLC program required - A tool to program the control from outside of the control - The SDK is the same across all development platforms - Very low or no cost - Fully documented and supported 26

27 OCI Support Network Site Open Core Engineering Forum: Google "Open Core Engineering" - Full SDK download - all files - full HTML documentation - sample code - Sample Applications for demonstration requires MLC or XM, Android tablet - Rexroth Diagnostic app - Easy StartUp app - Sensor 2D motion app - Sample demonstration apps for IT applications requires MLC/XM or drive - PowerPoint, Excel, OPC UA client -Samples of LabVIEW and WindRiver Workbench licenses required - Moderated Forum ask questions, connect with other users 27

28 Berghof Gear Shift Force Testing - LabVIEW Industrial PC Database Sequencing, Test Procedure NI Measurement Hardware Communications Adapter Communication via CANbus Protocols: UDS/XCP Test Part Model Based Engineering & Rapid Control Prototyping Signal processing, power Indralogic Open Core Interface Force Monitoring Servo driven Test Mechanism Sensors Force Displacement 28 April 2016 Rexroth PDM Bosch Rexroth AG Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe

29 Marietta Non-Destructive Testing Application: Ultrasonic testing of carbon fiber aircraft and rocket parts. Two 5 axis arms used to position the water jets for testing. IT Automation Smart Devices Model Based Engineering & Rapid Control Prototyping The customer: We are using it on our systems right now with C# and plan to implement it on all of our Rexroth systems in the future and our android app for the machine OCI is great for very fast communication to the MLC. We use it to update 3D models in real time. com/watch?v=gji6zdf48co 29 April 2016 Rexroth PDM Bosch Rexroth AG Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe

30 WestRock Bottling machine Modelica design solution Challenge Virtual machine commissioning before the machine is built Reduce machine time-to-markett t Virtual machine simulation with new shapes of packaging material Model Based Engineering & Rapid Control Prototyping Solution Use Dassault system modeling software in conjunction with Rexroth OCI SDK for Modelica Integrate Control system modelling into modeling for mechanical design Use XM controller as hardware-in-the-loop feedback to the simulation system WestRock (formerly MWV) 30 April 2016 Rexroth PDM Bosch Rexroth AG Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe

31 WestRock Bottling machine - Modelica design solution The longstanding relationship between Bosch Rexroth and MWV has allowed us to develop innovative motion control solutions in our packaging line. More recently, the modelbased engineering with Bosch Rexroth components and CATIA V6 from Dassault Systems has allowed us to divide our development time by three. (9 to 3 months in our case) Model Based Engineering & Rapid Control Prototyping Gerard Louret (President, MeadWestVaco Europe) 31 April 2016 Rexroth PDM Bosch Rexroth AG Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe

32 PCMC Digital Printing with PC and smart device app IT Automation Digital printing press with MLC L25 and 4+ axis p The Application: The machine control MLC communicates with a web-server on a PC using the MLPI4Com library. The web control (MLC) is integrated with the digital inkjet control using OCI. The customer: This allows seamless integration between the PCMC provided web handling system and the customers digital print head without adding an additional software driver etc It also gives us the ability to create a user interface app without having to purchase runtime licenses etc Smart Devices 32 April 2016 Rexroth PDM Bosch Rexroth AG Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe

33 Oracle Stream Explorer Solution Big Data IT Automation IoT Applications Enterprise Applications i M2M Applications ield Data F 33 April 2016 Rexroth PDM Bosch Rexroth AG Alle Rechte vorbehalten, auch bzgl. jeder Verfügung, Verwertung, Reproduktion, Bearbeitung, Weitergabe

34 Open Core Engineering...Q&A g 34