Successful Prevention for SMEs in the Mining-Industry. Helmut Ehnes

Transkript

1 View from Germany Successful Prevention for SMEs in the Mining-Industry Helmut Ehnes Steinbruchs-Berufsgenossenschaft Germany

2 content Some Facts Prevention 2000plus The Employers-Model Seminars - Trainings - Models Campaigns for better Awareness The StBG-Safety Award Systematic Safety the StBG Safety Seal Outlook The 3 Column Strategy

3 member branches Aggregates and Quarries Cement Concrete Asphalt Mixing Plants. Natural Oil and Gas Gravel and Sand Lime and Gypsum Concrete Blocks Recycling

4 the companies companies subsidiaries employees

5 company sizes in relation to full-time-employees % of the member companies occupy less than 50 employees! bis and more 4

6 accidents at work and occupational diseases companies ,27 % employees ,85% accidents at work in total ,79% notifiable accidents at work ,07% new accident pensions ,19% 251 fatal accidents 29-20,69% 23 notifiable accidents at work per 1000 full-time-employees 87,37-41,74% 50,90 suspected occupational diseases ,66% 451 occup. dis.: new pensions ,05% 89

7 in the mining-industry every 10th employee is involved in a notifiable accident

8 expenses of the StBG in 2002 total: 190 million capital expenses 14% 10% administrative and legal costs 68% 9% prevention medical and social rehabilitation / compensation

9 our legal task our legal task

10 our legal task Social law code VII (SGB VII) Responsibility of accident insurance 1 To do everything possible to prevent Accidents at work Occupational diseases Occupational health hazards 2 To do everything possible to Restore the health of sufferers or provide financial compensation ( 1 "Prevention, rehabilitation, compensation")

11 Die StBG im Überblick our principle: service and consulting before supervision and penalty

12 Elements of Prevention 2000 employer s model taking over responsibility

13 choice between two models of care employer < 30 employees Choice statutory care by safety experts and company physicians alternative care employer s model

14 the elements employer s model + regular training courses (employer s seminars) + advice by safety engineers care and medical check-ups by company physicians

15 training and motivation courses part 1 (2 days) employer s responsibility basics of safety at work economy of safety at work part 2 (2 days) branch-specific health problems (noise/dust/ergonomics/spinal column) leading and instructing part 3 (2 days) branch-specific safety problems transport, maintenance risk management / safety-checks part 4 (2 days) dangerous agents safety programs strategies for realization advisatory care of StBG regular further training (2 days) repetition and consolidation new Knowledge + exchange of experiences

16 the team District IV and Head-Office Hannover District Berlin District III Bonn District VI Dresden District II Karlsruhe District I Nürnberg

17 the team 46 inspectors 8 safety-engineers 7 company physicians 2 course instructors 1 psychologist 2 media experts 1 gauging engineer 29 administrators of the preventative occupational medicine

18 the team District I Nürnberg 1 Chief-Inspector 5 Inspectors 1 Safety-Engineer 1 Company-physician

19 Since 1995 the risk to be involved in an accident receded more than 36 % for employees in the Employers Modell

20 Elements of Prevention 2000 Seminars Trainings Models lifelong learning

21 seminars - trainings - models employers chiefs in command foremen per Year: 6000 participants safety-engineers 6000 safety-experts, participants shop stewards blasting experts in special 300 courses courses ( laboratories etc.) drivers first aid

22 the mobile exposition hearing

23 the conveyor-belt model

24 the slip, trip and fall parcour

25 the securing cargo circuit

26 Elements of Prevention 2000 Campaigns for better Awareness safety live Steinbruchs-Berufsgenossenschaft

27 prevention package safety at conveyor belts

28 prevention package safety at conveyor belts

29 new accident pensions caused by conveyor belts

30 campaign for better awareness: slip and fall accidents

31 campaign für better awareness: slip and fall accidents the newspaper

32

33 campaign for better awareness: slip and fall accidents sweepstake

34 the elements newspaper posters stickers sweepstakes information - box

35 campaign for better awareness: slip and fall accidents the events

36 New accident pensions caused by slip, trip and fall The new accident pensions caused by slip, trip and fall accidents decreased from 181 in 1996 for 42,5 % to 104 in 2003

37 campaign for better awareness: eye safety

38 campaign to improve awareness: eye safety the newspaper

39 campaign to improve awareness: eye safety More than eye injuries form 1998 to % of these accidents are notifiable Eye injuries are on the second place of the list of accidents 50 % of the accidents are caused by handling tools or other utilities A non-measured part of accidents at work is caused by short-sightedness or other eye related causes.

40 campaign to improve awareness: eye safety info-papers

41 Campaign for better awareness: eye safety - the media-pool

42 campaign for better awareness: eye safety - eye protection mobile

43 campaign to improve awareness: eye safety - campaign opening

44 campaign to improve awareness: eye safety 176 visits in Member-Companies Hannover Hamburg Berlin Ca visitors Bonn Kassel Dresden 90% of the visitors are taking advantage of the visual test Karlsruhe

45 Elements of Prevention 2000 a worldwide market place for ideas

46 the aims Collect good solutions Produce initiatives and realize good ideas Make good ideas available for the whole industry Promote the idea of a safe and healthy working enviroment StBG Steinbruchs-Berufsgenossenschaft

47 attendance ideas participants in total

48 Elements of Prevention 2000 Systematic Safety

49 Systematic Safety

50 accident causes 10 % technical deficiencies no instruction insufficient planning and preparation of work lack of communication insufficient coordination uncertain responsibilities lack of checks 90 % deficiencies in organisation and behaviour

51 5 main columns systematic safety lead and organize inform and motivate analyse and evaluate check and assess plan and document StBG Steinbruchs-Berufsgenossenschaft

52 The seal of approval: systematic safety The seal of approval: systematic safety

53 The seal of approval: systematic safety

54 The certificate StBG Steinbruchs-Berufsgenossenschaft

55 Outlook StBG Steinbruchs-Berufsgenossenschaft

56 Content A the road to more personal responsibility fewer regulations B the easy to comprehend, clear and up-to-date tool for work customer-oriented practice manual C who does more receives more attractive incentive system StBG Steinbruchs-Berufsgenossenschaft

57 Regulations of the StBG up to 2004 A BGV A1 BGV A2 BGV A4 BGV A5 BGV A6 BGV A7 BGV A8 BGV B1 BGV B3 BGV B12 BGV C11 BGV C12 BGV C15 BGV C22 BGV C24 BGV D1 BGV D3 BGV D6 BGV D7 BGV D8 BGV D12 BGV D15 BGV D17 BGV D21 BGV D26 BGV D27 BGV D29 BGV D30 BGV D33 BGV D34 BGV D36 A B C D Allgemeine Vorschriften i.d.f. vom Elektrische Anlagen und Betriebsmittel i.d.f. Vom Arbeitsmedizinische Vorsorge i.d.f. vom Erste Hilfe i.d.f. vom Fachkräfte für Arbeitssicherheit i.d.f. vom Betriebsärzte vom Sicherheits- und Gesundheitsschutzkennzeichnung am Arbeitsplatz i.d.f. vom regulations, Umgang mit Gefahrstoffen vom Lärm i.d.f. vom Biologische Arbeitsstoffe vom Steinbrüche, 820 Gräbereien und pages, Halden vom Silos i.d.f. vom Kohlenstaubanlagen i.d.f. vom * Bauarbeiten i.d.f. vom Sprengarbeiten i.d.f. vom Schweißen, 1493 Schneiden und verwandte articles Verfahren i.d.f. vom Wärmeübertragungsanlagen mit organischen Wärmeträgern i.d.f. vom Krane i.d.f. vom Bauaufzüge i.d.f. vom Winden, Hub- und Zuggeräte i.d.f. vom Schleif- und Bürstwerkzeuge i.d.f. Vom Arbeiten mit Flüssigkeitsstrahlern i.d.f. vom Verpackungs- und Verpackungshilfsmaschinen i.d.f. vom Schwimmende Geräte i.d.f. vom Strahlarbeiten i.d.f. vom Flurförderzeuge i.d.f. vom Fahrzeuge i.d.f. vom Schienenbahnen i.d.f. Vom Arbeiten im Bereich von Gleisen i.d.f. vom Verwendung von Flüssiggas i.d.f. vom Leitern und Tritte i.d.f. vom Maschinenaltbestand (15 UVVen) StBG Steinbruchs-Berufsgenossenschaft

58 Regulation of the StBG from now on A BGV A1 BGV A2 BGV A4 BGV A6 BGV A7 BGV A8 BGV B3 BGV C11 BGV C12 BGV C22 BGV C24 BGV D6 BGV D21 BGV D27 BGV D29 Grundsätze der Prävention i.d.f. vom Elektrische Anlagen und Betriebsmittel i.d.f. vom Arbeitsmedizinische Vorsorge i.d.f. vom regulations, Fachkräfte für Arbeitssicherheit i.d.f. vom Betriebsärzte vom pages, Sicherheits- und Gesundheitsschutzkennzeichnung am Arbeitsplatz vom Lärm i.d.f. vom Steinbrüche, Gräbereien und Halden vom articles Silos i.d.f. vom Bauarbeiten i.d.f. vom Sprengarbeiten i.d.f. vom Krane i.d.f. vom Schwimmende Geräte i.d.f. vom Flurförderzeuge i.d.f. vom Fahrzeuge i.d.f. vom StBG Steinbruchs-Berufsgenossenschaft

59 The new reduced body of regulation A BGV A1 BGV A2 BGV A4 BGV A6 BGV A7 BGV A8 BGV B3 BGV C11 BGV C12 BGV C22 BGV C24 BGV D6 BGV D21 BGV D27 BGV D29 Grundsätze der Prävention Elektrische Anlagen und Betriebsmittel i.d.f. Vom Arbeitsmedizinische Vorsorge i.d.f. vom The number of regulations has been decreased from 43 to 15 (-65%) Fachkräfte für Arbeitssicherheit i.d.f. vom Betriebsärzte vom Sicherheits- und Gesundheitsschutzkennzeichnung am Arbeitsplatz vom The number of articles has been Lärm i.d.f. vom decreased from 1,493 to 532 (-64%) Steinbrüche, Gräbereien und Halden vom Silos i.d.f. vom Bauarbeiten i.d.f. vom The volume has been reduced Sprengarbeiten i.d.f. vom from 820 to 308 pages (-62%) Krane i.d.f. vom Schwimmende Geräte i.d.f. vom Flurförderzeuge i.d.f. vom Fahrzeuge i.d.f. vom StBG Steinbruchs-Berufsgenossenschaft

60 customer-oriented practice manual B up to the end of 2004 a branch related practice manual will replace a great part of the body of regulations StBG Steinbruchs-Berufsgenossenschaft

61 Page layout B the situation the most common hazards StBG Steinbruchs-Berufsgenossenschaft

62 Page layout B measures further informations StBG Steinbruchs-Berufsgenossenschaft

63 attractive incentive system C from the year 2005 on, insured companies will be able to take advantage of premiums

64 Targets of the incentive system C Supporting innovations Establish positive material incentives Support the implementation of best practice solutions Increase employers motivation to invest in occupational safety Meet the demands of insured companies StBG Steinbruchs-Berufsgenossenschaft

65 attractive incentive system C the amount of awarded money will cover approx. 20% of the total investment

66 Säule C: Attraktives Anreizkonzept relevant initiavtives for awarding C obtainment of the Seal "Systematic Safety" or similiar proof putting certain improvements of OSH into practice putting certain measures aiming at the decrease of occupational hazards into practice outstanding results in preventing work accidents putting certain innovations on the basis of StBG's Award Work - Safety - Health into practice