TECTUS TE 240 3D Verdeckt liegendes Bandsystem für ungefälzte Wohnraumtüren Concealed hinge system for unrebated interior doors

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Bärbel Salzmann
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Montageanleitung Fitting instructions TECTUS TE 2 3D Verdeckt liegendes Bandsystem für ungefälzte Wohnraumtüren Concealed hinge system for unrebated interior doors Frässchablonen Für

5 250 691 6 Nr. 5 250 692 6 Die Montage Installation Die Fräsungen vornehmen, Fräser 16 mm Ø, Anlaufring 30 mm Ø, Bandflügelteil mit Holzschrauben 5 mm Ø verschrauben.

Die stufenlose 3D-Verstellung: Seite +/- 3 mm, Höhe +/- 3 mm, Andruck +/- 1,5 mm Verstellungen mit Innensechskant-Schlüssel 4 mm Infinitely variable 3D adjustment: side +/- 3 mm, height

Zwischen 1. und 2. BBL ist der Abstand abhängig von der Türblatthöhe.

The distance between the 1st and 2nd HRL depends on the height of the door leaf. Bandrahmenteil je nach Zargentyp befestigen. Ggf.

Weitere Zargentypen siehe Blatt 2 Fasten hinge frame part depending on the frame type. If required, please loose slightly the upper clamping screws for the height adjustment.

Screw the small cover plates using the enclosed tapping screws onto frame and door part. Justieren der Frässchablone Universalfräsrahmen nach Übertragen der BBL-Maße auf der Tür bzw.

1 Montageanleitung Fitting instructions TECTUS TE 2 3D Verdeckt liegendes Bandsystem für ungefälzte Wohnraumtüren Concealed hinge system for unrebated interior doors Frässchablonen Für diesen Bandtyp sind die unten aufgeführten Frässchablonen auszuwählen: Templates Select the templates listed below, depending on the hinge type: Rahmen/Frame Flügel/Door Nr Nr Die Montage Installation Die Fräsungen vornehmen, Fräser 16 mm Ø, Anlaufring 30 mm Ø, Bandflügelteil mit Holzschrauben 5 mm Ø verschrauben. Conduct the routing, cutter 16 mm Ø, collar ring 30 mm Ø, screw hinge door part using 5 mm Ø wood screws. Die stufenlose 3D-Verstellung: Seite +/- 3 mm, Höhe +/- 3 mm, Andruck +/- 1,5 mm Verstellungen mit Innensechskant-Schlüssel 4 mm Infinitely variable 3D adjustment: side +/- 3 mm, height +/- 3 mm, depth +/- 1.5 mm Adjustments made using a 4 mm Allen key Die Bandbezugslinie (BBL): Der Abstand der 1. BBL ist 241 mm vom Zargenfalz bzw. 237 mm bis Oberkante Türfalz. Zwischen 1. und 2. BBL ist der Abstand abhängig von der Türblatthöhe. Hinge reference line (HRL): The 1st HRL is 241 mm from the frame rebate or 237 mm from the upper edge of the door rebate. The distance between the 1st and 2nd HRL depends on the height of the door leaf. Bandrahmenteil je nach Zargentyp befestigen. Ggf. die oberen Klemmschrauben der Höhenverstellung pro Band leicht lösen. Blockzarge: Mit Holzschrauben 5 mm Ø verschrauben. Weitere Zargentypen siehe Blatt 2 Fasten hinge frame part depending on the frame type. If required, please loose slightly the upper clamping screws for the height adjustment. Block frame: Screw with 5 mm Ø wood screws For further frame types, see page 2 Die Abdeckplättchen mit beiliegenden, selbstschneidenden Schrauben auf Rahmen- und Flügelteil verschrauben. Screw the small cover plates using the enclosed tapping screws onto frame and door part. Justieren der Frässchablone Universalfräsrahmen nach Übertragen der BBL-Maße auf der Tür bzw. Zarge aufspannen. Montageanleitung und die Angaben auf der Frässchablone beachten! Adjust the template Once the HRL dimensions have been transferred, clamp the universal milling frame onto the door or frame. Follow the fixing instruction and the information on the template! 1 Nach der Montage alle Klemm- und Befestigungsschrauben auf festen Sitz überprüfen. Double-check the fastening of all clamping and fixing screws after installation. SIMONSWERK GmbH Bosfelder Weg 5 D Rheda-Wiedenbrück Fon ( ) Fax ( ) service@simonswerk.de internet:

2 Montageanleitung Fitting instructions TECTUS TE 2 3D Verdeckt liegendes Bandsystem für ungefälzte Wohnraumtüren Concealed hinge system for unrebated interior doors Fräsmaße für Holztüren Milling dimensions for timber doors Die stufenlose 3D-Verstellung (Innensechskantschlüssel 4 mm) Infinitely variable 3D adjustment (4 mm Allen key) Verstellschrauben Adjustment screws 1 Höhenverstellung Height adjustment 2 Andruckverstellung Depth adjustment 3 Seitenverstellung Side adjustment 3 Seitenverstellung Side adjustment 2 Andruckverstellung Depth adjustment 1 Höhenverstellung Height adjustment Höhenverstellung: Klemmschrauben leicht lösen und Tür manuell in Position bringen Klemmschrauben fest anziehen Einbausituationen weitere Zargentypen Installation situations of further frame types Holzfutterzarge Wooden casing frame Height adjustment Slightly loosen the clamping screws Adjust the vertical position of the door manually Retighten the clamping screws Zur Stabilisierung muss eine zusätzliche Befestigungsplatte (TECTUS TE 2 3D FZ) eingesetzt werden. An additional fixing plate (TECTUS TE 2 3D FZ) must be used for stability. Die Befestigungsplatte rückseitig plazieren. Das Band mit den beiliegenden Schrauben M 5 an der Befestigungsplatte verschrauben. Je nach Zargenkonstruktion Distanzplättchen einsetzen. Position the fixing plate at the rear. Screw the hinge using the enclosed M 5 screws on to the fixing plate. Depending on the frame design, use the small spacer plates. Andruckverstellung Klemmschrauben leicht lösen Tür in passenden Andruck bringen Klemmschrauben wieder festziehen Depth adjustment Slightly loosen the fixing screws Put the door to the correct compression Retighten the clamping screws Stahlzarge Steel frame Zur Befestigung muss die Stahlzarge mit einem Aufnahmeelement (TECTUS TE 2 3D SZ) ausgestattet sein. The steel frame must be equipped with a receiver (TECTUS TE 2 3D SZ) for fastening. Aluminiumzarge: Mit Aufnahmeelement des Zargenherstellers Aluminium frame: with the receiver of the frame manufacturer Seitenverstellung Verstellspindel mit Innensechskant schlüssel verstellen Drehung rechts zur Bandseite (max. 3 mm) Drehung links zur Schlossseite (max. 3 mm) Side adjustment Adjust the adjusting spindles using a 4 mm Allen key Twist right - towards hinge (max. 3 mm) Twist left - towards lock (max. 3 mm) Weitere Produktinformationen: Further product information: 3 SIMONSWERK GmbH Bosfelder Weg 5 D Rheda-Wiedenbrück Fon ( ) Fax ( ) service@simonswerk.de internet: 4

3 1 3 Regarding hinge load values Reference value kg Overview of load values for hinges The following table provides you an overview of the maximum load value for the individual hinge type, taking the interaction of width and height of the door as well as the hinge gap into account. Assuming a reference value with door leaf dimensions of 1000 x 2000 mm (W x H), the use of 2 hinges and a hinge gap of 14 mm, the permissible load values change with different width and height ratios. Green: load value = reference value, Orange: load value < reference value Leaf width in mm The hinge gap dimensions according to DIN must be taken into account for standardised door elements. The specifications above are guidelines. Especially in the case of borderline load requirements, please approach us.

4 2 3 regarding hinge load values Selection criteria When selecting or deciding on a hinge, the load alone is already often viewed as being identical to the weight of the door. However, the hinge load can often be several times the door weight, caused by various influential factors. Even taking these various criteria into account, an additional reserve should always still be included when selecting the hinge. Especially in public buildings where extra loads are incurred due to the high opening frequency and stress which is not always calculable (kindergarten, barracks etc.), sufficiently dimensioned hinges should be used even if this would not have been necessary merely based on the door weight as such. Finally, a hinge is also only as good as its later machining. Therefore, proper fitting and expert installation are absolutely necessary. Only correctly fitted hinges are able to fulfil the intended function. The material stability of the construction element to be fitted and friction locking with the masonry or stud frame forms the basis for the hinge s respective function. If questions regarding the correct selection of hinges arise in certain cases, we are more than happy to help you. The following criteria must be taken into account for hinge selection in order to avoid consequential damages: Location (residential building, public building, school, administration, barracks, kindergarten etc.) The element s material type Opening frequency Door dimensions (e.g. excess widths) Hinge positioning Hinge installation Doors opening outwards (porches) Door stoppers Door closers Wall jambs etc.

5 3 3 regarding hinge load values Third hinge In addition to the factors named above, the use of a 3rd hinge can also influence the load value decisively. However, in this case it must be taken into account that the value provided cannot be multiplied by a factor of 1.5 offhand. The load value is only influenced positively if a 3rd hinge is used in the upper third. SIMONSWERK recommends the use of a 3rd hinge 370 mm under the upper hinge (taking the upper hinge reference line as a reference). This increases load value defined by approx. 30%. Doors with excess widths SIMONSWERK building hinges are generally geared for the load values specified, whereby you should observe that the load values diminish percentagewise from a door width of 100 cm with a constant hinge gap in the dimension in which the door width of 100 cm is exceeded (e.g. door width 125 cm = load value minus 25%). The prerequisite for this is always precise and proper fitting in accordance with the SIMONSWERK installation instructions. The following load specification for SIMONSWERK hinges refer to a maximum door weight whilst taking the named influential factors into account for hinge loads. All specifications are based on the following references: Door leaf dimensions Use of Hinge gap 1000 x 2000 mm 2 hinges 14 mm

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TECTUS TE 240 3D. available in the US through 877-777-0592 www.index d.com TECTUS TE 240 3D available in the US through 877-777-0592 www.index d.com Montageanleitung Fitting instructions TECTUS TE 240 3D Verdeckt liegendes Bandsystem für ungefälzte Wohnraumtüren Concealed hinge