OBERFLÄCHENRISS-PROTOKOLL surface crack examination record. Impeller, part 3 Ø 488/290 x 126,5 mm Mustermannstr. 1 D Musterhausen

Transkript

1 PT-Bl.1/Rev. 4/ (OH) OBERFLÄCHENRISS-PROTOKOLL surface crack examination record PROTOKOLL-NR.: 1 5 Moselstraße 29 ; Leverkusen ; Germany Inspection certificate after DIN EN 1 24, 3.1 sheet of sheets Mustermann GmbH Werk 1 PRÜFGEGENSTAND: examination object: Ø 488/29 x 126,5 mm Mustermannstr. 1 D-5 Musterhausen KOM.-NR.: manufacturing Order no. PROJEKT: file number: projekt: PRÜFUNG NACH PT-51 Rev. : June 214 examination acc. to ASME Sect. V, Edition 13 PRÜFUNG NACH / VOR WÄRMEBEHANDLUNG examination after / before heat treatment n/a PRÜFKLASSE: quality level: WERKSTOFF: material: ASME III Div. 1 Edition 13 NB 2576 GX4CrNi QT EINDRINGPRÜFUNG / Liquid Penetrant Test PRÜFMITTEL / HERSTELLER: KD - Check EINDRINGMITTEL TYP 1) : SE-165 I X II examination means / manufacturer: Karl Deutsch penetrant type 1) : fluorescent or X visibel EINDRINGMITTEL-BEZ. / CHARGE-NR.: RDP-1 / 443 ZWISCHENREINIGER VERFAHREN 1) : X penetrant designation / batch-no.: Karl Deutsch excess penetrant remover method 1) : A (water) C (solvent) ART DER AUFBRINGUNG: Sprühen ENTWICKLER ART 1) : Entwickler auf Lösemittelbasis kind of applying: sprayed developer kind 1) : Solvent-based developer ZWISCHENREINIGER-BEZ. / CHARGE-NR.: Wasser EINDRINGDAUER: X 1 min. 2 min 3 min. remover designation / batch-no.: water penetration time: 6 min. 45 min ENTWICKLER-BEZ CHARGE-NR.: SD-1 / 448 BEURTEILUNG NACH: X sofort / immediately min. developer designation / batch-no.: Karl Deutsch estimation after: 5 min. X 1 min. 15 min. PRÜFFLÄCHENZUSTAND: machined 2 min. X 3 min. X 6 min. condition of exam. surface: chemically cleaned 1) ABKÜRZUNGEN NACH / abbreviations according to ASME V, SE-165 LAMPEN / NR.: Handlampe Nr. 1 BESTRAHLUNGSSTÄRKE: BELEUCHTUNGSSTÄRKE: lamp / no.: lamp no. 1 irradiation: E e = W / m² intensity of illumination: E = 178 lux customer : Test execution : Examination of the whole impeller, so far technically possible, accomplished. Quantity impeller : piece ITEM-NO. : 1 HEAT-NO. : 5 TEST-NO. : Assessment criteria : ASME III Div. 1 Edition 13 NB 2576 Ohne schriftliche Genehmigung ist eine auszugsweise Vervielfältigung des Berichtes nicht statthaft. This report may not be reproduced in extracts without written permission. Recording limit : minimal recording indication = 1/16 in. (1,5 mm) Proven indication direction : all directions Demagnetization : not necessary Test result : Many incorrect indications were proven in the examined surface. The incorrect indications were documented on sheet 2 to 5. The impeller does not fulfill the determined resp. necessary criteria. PRÜFER / examiner: Mr. Muster Level II * * * n_o_t a_c_c_e_p_t_e_d * * * approval note: Client approval note: authorized inspection agency

2 photo documentation 2 5 D-5 Musterhausen examination object: Ø 488/29 x 126,5 mm Photo 1: Overview of the impeller - front side 56 KOM.-NR. / file number: manufacturing Order no.56projekt / projekt: approval note: Client approval note: authorized inspection agency

3 photo documentation 3 5 D-5 Musterhausen examination object: Ø 488/29 x 126,5 mm Photo 2: Detailed view of indications - after 6 minutes rounded indications with dimensions greater than 1/8 in. (3 mm) for thicknesses less than 5/8 in. (16 mm) Photo 3: Detailed view of indications - after 6 minutes ten or more relevant indications in any 6 in. 2 (4 mm2) of surface with the major dimension of this area not to exceed 6 in. (15 mm) 56 KOM.-NR. / file number: manufacturing Order no.56projekt / projekt: approval note: Client approval note: authorized inspection agency

4 photo documentation 4 5 D-5 Musterhausen examination object: Ø 488/29 x 126,5 mm Photo 4: Detailed view of indications - after 6 minutes ten or more relevant indications in any 6 in. 2 (4 mm2) of surface with the major dimension of this area not to exceed 6 in. (15 mm) Photo 5: Detailed view of indications - after 6 minutes ten or more relevant indications in any 6 in. 2 (4 mm2) of surface with the major dimension of this area not to exceed 6 in. (15 mm) 56 KOM.-NR. / file number: manufacturing Order no.56projekt / projekt: approval note: Client approval note: authorized inspection agency

5 photo documentation 5 5 D-5 Musterhausen examination object: Ø 488/29 x 126,5 mm Photo 6: Detailed view of indications on back side - after 6 minutes four or more relevant indications in a line separated by 1/16 in. (1.5 mm) or less edge to edge 56 KOM.-NR. / file number: manufacturing Order no.56projekt / projekt: approval note: Client approval note: authorized inspection agency