DISKUS Double Face Grinding Machines DDS - L Series

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1 DISKUS Double Face Grinding Machines DDS - L Series

2 DISKUS WERKE SCHLEIFTECHNIK GMBH Through-feed grinding for LARGE QUANTITIES Headquartered in Dietzenbach near Frankfurt (Main), Germany, DISKUS WERKE Schleiftechnik GmbH has been pioneering the face grinding and double face grinding technologies - still referred to as»diskus grinding by the industry«- since Through-feed face grinding with a straight workpiece feeder is a technology developed for economically processing very large quantities of flat workpieces. The straight workpiece feeder enables a very high material removal rate and very fast cycle rates. This design supports the machining of workpieces up to 500 mm wide. DISKUS WERKE Schleiftechnik is a leading supplier of CNC installations for the machining of flat and parallel surfaces. Assisted by the proprietary IONIC18 measuring and control unit and other means, the face grinding machines of DISKUS WERKE excel in toplevel precision and high metal removal performance. Double face grinding DISKUS designs tailored tools or the appropriate technological extensions in a joint effort with the other member companies of the DVS TECHNOLOGY GROUP. Face grinding DVS TECHNOLOGY GROUP Machine. Tool. Production. The DVS TECHNOLOGY GROUP is made up of ten machining companies focussing on the turning, gear cutting and grinding technologies. The DVS TECHNOLOGY GROUP has more than 1,000 employees worldwide and is one of the leading system suppliers for machines, tools and production solutions for the machining of vehicle powertrain components before and after hardening. The DVS TECHNOLOGY GROUP is comprised of the following divisions: DVS Machine Tools & Automation: Manufactures and sells high-precision machine tools, automation equipment and the associated services. DVS Tools & Components: Develops, manufactures and sells customised machine components, tools and abrasives. DVS Production: Operates DVS machine tools for the series production of components for passenger cars and commercial vehicles. 2 3

3 DDS-L DISKUS technology COMPACT. EFFICIENT. ACCURATE. AUTOMATION key to HIGH PRODUCTIVITY DISKUS WERKE SCHLEIFTECHNIK s double face grinding machines are noted for their tremendously fast cycle rates and, thus, their high capacity. In order to optimally utilise this potential, all DISKUS automation solutions are tailored to specific process needs and customer requirements. The DDS-L automation series ranges from simple stacking magazines to fully automatic loading by robotic arms. Designed for very large quantities High cutting speeds for high material removal rate Post-process control by DISKUS IONIC18 Grinding chamber of DDS 600XL High machine rigidity High precision Short grinding time Grinding of unclamped parts, hence no deformation due to clamping forces Stacking magazine Vibrating hopper and sorter Machine DDS 600 XL DDS 900 PL Grinding wheel diameter, mm Straight feeder system Cutting speed, m/s Grinding width, mm Grinding height, mm 0, Max. driving power per spindle, kw Approx. gross weight, kg: Footprint, mm L W H IONIC18 process control unit Vibrating conveyor Manual loading 4 5

4 Over 100 YEARS of face grinding EXPERIENCE from spacer rings to valve plates DISKUS IONIC18 Processes under control for 100% RELIABILITY Diamond & corundum face grinding wheels by NAXOS-DISKUS from highly efficient to highly accurate. Cam Steel washer Valve seat rings Diamond Guide rail Process monitoring for consistent machining results In-process adjustment of the grinding work in progress Enhanced process reliability Toothed rack Flange Reliable processes and a consistent machining quality are a must where grinding aims to implement a zero defects strategy. This is exactly what DISKUS WERKE SCHLEIFTECHNIK developed the IONIC18 process control computer. It communicates with the machine control unit to detect non-conforming workpiece tolerances caused by grinding wheel wear or other reasons and readjusts the distance between the grinding wheels without stopping the process, thus ensuring consistent machining results. Friction lining Corundum From round to oblong from narrow to wide diversity and flexibility characterise the machining scope of the DDS-L series. Anti-friction bearing rings Stampings Cams Piston rings Glass, ceramics, brass materials Precision plate blanks (watchmaking) Grinding tools of DDS-L machines are subject to varying precision, hardness and economic efficiency requirements depending on the part to be face ground. DISKUS teams with NAXOS-DISKUS Schleifmittelwerke to design the grinding tool perfectly suited for any process according to customer preferences. 6 7

5 Mitglieder der DVS TECHNOLOGY GROUP Members of the DVS TECHNOLOGY GROUP DVS MACHINE TOOLS & AUTOMATION BUDERUS Schleiftechnik GmbH Innenrundschleifen Außenrundschleifen Gewindeschleifen Bohrungshonen Hartdrehen I.D. grinding O.D. grinding Thread grinding Bore honing Hard turning DISKUS WERKE Schleiftechnik GmbH Planseiten-Schleifen Doppel-Planseiten-Schleifen Sonderbearbeitung Face grinding Double face grinding Special machining DVS Universal Grinding GmbH Kombinierte Hartfeinbearbeitung für Klein- und Mittelserien Combined Hardfine Machining for small and medium size batches PITTLER T&S GmbH Vertikal-Drehbearbeitungszentren & Pick-up-Systeme Verzahnungszentren Vertical turning centers and Pick-up systems Gear cutting centers PRÄWEMA Antriebstechnik GmbH Verzahnungshonen/-schleifen Verzahnungsfräsen Anspitz-/Hinterlegungsfräsen Internal and External Gear honing Gear grinding Hobbing/Fly-cutting Chamfering WMS Werkzeugmaschinenbau Sinsheim GmbH Service-Dienstleistungen Generalüberholungen Reparatur von Baugruppen Maintenance Machine Retrofit Repairs WMZ Werkzeugmaschinenbau Ziegenhain GmbH Dreh- & Kombinationsbearbeitung wellenförmiger Bauteile Motorspindeln Turning & Combined machining of shafts Motor spindles DVS TOOLS & COMPONENTS DVS TOOLING GmbH Werkzeuglösungen und Technologiesupport für das PRÄWEMA Verzahnungshonen Tool solutions and technology support for PRÄWEMA gear honing NAXOS-DISKUS Schleifmittelwerke GmbH Konventionelle Schleifwerkzeuge CBN & Diamantwerkzeuge Conventional grinding tools CBN & Diamond tools DVS PRODUCTION DVS Production GmbH DVS Technologien in der Serienfertigung für PKW-Komponenten DVS Technologies in mass production for passenger car components DVS Production South GmbH DVS Technologien in der Serienfertigung für Nutzfahrzeug-Komponenten DVS Technologies in mass production for commercial vehicle components DVS INTERNATIONAL SALES & SERVICE DVS Technology America, Inc. DVS Sales & Service in USA, Canada & Mexico DVS Technology (Shenyang) Co., Ltd. DVS Sales & Service in China klimaneutral natureoffice.com DE gedruckt DST V1-EN DVS Technology Europe GmbH DVS Sales & Service in Europe DISKUS WERKE Schleiftechnik GmbH Johannes-Gutenberg-Straße 1 D Dietzenbach Germany Tel +49 (0) Fax +49 (0) Mail vertrieb@diskus-werke.de